Aluminum wire fine-drawing wire guiding device

By introducing a cooling box and a fan system into the aluminum wire drawing device to cool the aluminum wire, and using a servo motor and an electric telescopic rod to adjust the position of the lower pressure roller, the problem of insufficient cooling during the aluminum wire drawing process was solved, and stable transportation and adaptability of the aluminum wire were achieved.

CN223418017UActive Publication Date: 2025-10-10JIANGSU ZHONGHENG ELECTRIC CO LTD
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Patent Information

Application Number
CN202422934747.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-10
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing aluminum wire pulling devices cannot effectively cool the wire during the pulling process, causing the extremely fine aluminum wire to easily heat up, break, and deform.

Method used

An aluminum wire drawing and thinning device was designed. The aluminum wire was cooled by a cooling water curtain and a fan system in a cooling box. The aluminum wire was transported by a servo motor-driven power roller and a conveyor belt. The position of the lower pressure roller was adjusted in combination with an electric telescopic rod to accommodate aluminum wires of different sizes.

Benefits of technology

It achieves effective cooling of the aluminum wire, reduces breakage and deformation, and improves the stability and adaptability of the wire drawing process.

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Abstract

The utility model discloses an aluminum wire fine-drawing guide device which comprises a supporting frame, two sets of vertical plates are symmetrically arranged on the upper surface of the supporting frame, a guide wheel is arranged on the left side of the upper surface of the supporting frame, a power roller is rotationally connected between the two sets of vertical plates close to one side of the guide wheel, and a driven roller is rotationally connected between the two sets of vertical plates far away from one side of the guide wheel. Adjusting grooves are formed in one side faces of the two vertical plates, electric telescopic rods are arranged on the upper surfaces of the inner walls of the adjusting grooves, and sliding blocks are arranged at the output ends of the electric telescopic rods. According to the cooling water curtain, the water suction pump is started, cooling water in the cavity is discharged into the cooling water curtain through the water suction pipe and the connecting pipe, and in other words, water flows on the corrugated fiber surface of the wet curtain from top to bottom under the action of gravity to form a water film; when the rapidly flowing air passes through the wet curtain, the water in the water film can absorb heat in the air, so that the temperature of the air of the wet curtain is reduced, and then the air is exhausted from the air outlet through the exhaust pipe to cool the aluminum wire in the guide groove.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of wire device, especially, relate to a aluminium wire drawing wire device. BACKGROUND

[0002] Aluminium wire refers to the metal wire type material that is made of pure aluminium or aluminium alloy as raw material along the longitudinal full length, and the cross section is uniform, and is delivered in roll along with the wire pressure processing product, and the cross section shape has round, oval, square and the like, some aluminium wires on the market need to be drawn according to different use requirements to ensure that the diameter of aluminium wire adapts to different processing requirements, the existing aluminium wire drawing device is convenient for cooling aluminium wire in the drawing process, since the aluminium wire will heat up from thick to thin in the drawing process, especially for the drawing of very thin aluminium wire, if the aluminium wire cannot be cooled in time, the rupture of the aluminium wire is prone to occur.

[0003] Some aluminium wires on the market need to be drawn according to different use requirements to ensure that the diameter of aluminium wire adapts to different processing requirements, the existing aluminium wire drawing device cannot cool the aluminium wire in the drawing process, since the aluminium wire will heat up from thick to thin in the drawing process, especially for the drawing of very thin aluminium wire, the breakage and deformation are prone to occur, therefore, an aluminium wire drawing device is proposed. SUMMARY

[0004] The utility model aims at providing an aluminium wire drawing device to solve the existing problems.

[0005] To solve the above technical problems, the utility model is realized through the following technical schemes:

[0006] The utility model relates to an aluminium wire drawing device, which comprises a supporting frame, two groups of vertical plates are symmetrically arranged on the upper surface of the supporting frame, a guide wheel is arranged on the left side of the upper surface of the supporting frame, a power roller is rotatably connected between the two groups of vertical plates on the side close to the guide wheel, a driven roller is rotatably connected between the two groups of vertical plates on the side away from the guide wheel, an adjusting groove is formed in one side surface of the two groups of vertical plates, an electric telescopic rod is arranged on the inner wall of the adjusting groove, a sliding block is arranged on the output end of the electric telescopic rod, a lower pressing roller is rotatably connected between the two groups of sliding blocks, a servo motor is arranged on one side surface of the vertical plate on the side close to the guide wheel, a cooling box is arranged on one side surface of the supporting frame, and a sponge sleeve is sleeved on the circumferential surface of the guide wheel.

[0007] Further, the cooling box is internally provided with a cavity, the bottom surface of the cavity is provided with a cooling plate, the cavity is provided with a cooling water curtain, one side of the inner wall of the cavity is provided with a mounting groove, one side of the cooling box is provided with a mounting frame, one side of the mounting frame is provided with a dustproof net, one side of the dustproof net is provided with a fan through a cross, one side of the cooling box is provided with a connecting rod, one end of the connecting rod is provided with an air outlet, the upper surface of the air outlet is communicated with a exhaust pipe, one side of the cooling box is provided with a water pump.

[0008] Further, the power roller and the driven roller are movably connected with a conveying belt on the circumferential surface, equidistant guide grooves are formed on the surface of the conveying belt, the output end of the servo motor penetrates through one side of the vertical plate and is fixedly connected with the power roller.

[0009] Further, the mounting groove is adapted to the mounting frame, the other end of the exhaust pipe is fixedly connected with one side of the cooling box and is communicated with one side of the cooling box, one end of the water outlet of the water pump is provided with a water suction pipe, a plurality of connecting pipes are communicated on the upper surface of the cooling water curtain, the water suction pipe is communicated with the plurality of connecting pipes, the water suction port at the bottom end of the water pump is fixedly connected with one side of the cooling box through a water pipe, and the water suction port at the bottom end of the water pump is communicated with the cavity.

[0010] The utility model has the following beneficial effects:

[0011] The utility model discloses a cooling device for aluminum wire, including cooling box, the bottom of cooling box is provided with the water pump, the one side of cooling box is provided with the servo motor, the output of servo motor is provided with the power roller, the power roller is provided with the driven roller, the driven roller is provided with the conveying belt, the upper surface of cooling box is provided with the mounting slot, the one side of cooling box is provided with the mounting frame, the one side of mounting frame is provided with the dustproof net, the one side of dustproof net is provided with the fan through the cross, the one side of cooling box is provided with the connecting rod, one end of connecting rod is provided with the air outlet, the upper surface of air outlet is communicated with the exhaust pipe, the one side of cooling box is provided with the water pump, the water pump is provided with the water suction pipe, the upper surface of cooling water curtain is communicated with a plurality of connecting pipes, the water suction pipe is communicated with a plurality of connecting pipes, the water suction port at the bottom end of water pump is fixedly connected with the one side of cooling box through the water pipe, and the water suction port at the bottom end of water pump is communicated with the cavity.

[0012] At the same time, the servo motor is started to drive the power roller to rotate, and the conveying belt is driven to move the aluminum wire, so that the aluminum wire is conveniently conveyed.

[0013] Of course, any product implementing the utility model does not necessarily need to achieve all the advantages described above. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0015] Figure 1 This is a schematic diagram of the overall structure of an aluminum wire thinning device;

[0016] Figure 2 This is a right side view of a device for drawing thin aluminum wires;

[0017] Figure 3 for Figure 2 Cross-section of the AA section;

[0018] Figure 4 for Figure 3 Cross-section of the middle BB part.

[0019] In the accompanying drawings, the list of components represented by each reference numeral is as follows: 1. Support frame; 11. Vertical plate; 110. Power roller; 111. Driven roller; 112. Adjustment slot; 113. Electric telescopic rod; 114. Slider; 12. Servo motor; 13. Conveyor belt; 130. Guide slot; 14. Lower pressure roller; 15. Guide wheel; 2. Cooling box; 201. Cavity; 202. Cooling water curtain; 203. Cooling plate; 204. Mounting slot; 205. Exhaust duct; 21. Water pump; 22. Water pipe; 23. Mounting frame; 230. Fan; 231. Dust net; 24. Connecting rod; 240. Air outlet. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0022] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc., should be understood in a broad sense. For example, "connected" may refer to a fixed connection, a detachable connection, or an integral connection; it may refer to a mechanical connection or an electrical connection; it may refer to a direct connection or an indirect connection through an intermediate medium; it may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0023] See also Figure 1 - Figure 4 As shown, the utility model is a device for drawing thin conductors of aluminum wire, comprising a support frame 1, two groups of vertical plates 11 are symmetrically arranged on the upper surface of the support frame 1, a guide wheel 15 is arranged on the left side of the upper surface of the support frame 1, a power roller 110 is rotatably connected between the two groups of vertical plates 11 on the side close to the guide wheel 15, and a driven roller 111 is rotatably connected between the two groups of vertical plates 11 on the side away from the guide wheel 15, an adjusting groove 112 is opened on one side of the two groups of vertical plates 11, an electric telescopic rod 113 is arranged on the upper surface of the inner wall of the adjusting groove 112, a slider 114 is arranged on the output end of the electric telescopic rod 113, a lower pressure roller 14 is rotatably connected between the two groups of sliders 114, a servo motor 12 is arranged on one side of the vertical plate 11 on the side close to the guide wheel 15, a cooling box 2 is arranged on one side of the support frame 1, and a sponge sleeve is arranged on the side of the guide wheel 15.

[0024] Furthermore, a cavity 201 is provided in the cooling box 2, a cooling plate 203 is provided on the bottom surface of the cavity 201, a cooling water curtain 202 is provided in the cavity 201, a mounting groove 204 is provided on one side of the inner wall of the cavity 201, a mounting bracket 23 is provided on one side of the cooling box 2, a dustproof net 231 is provided on one side of the mounting bracket 23, a fan 230 is provided on one side of the dustproof net 231 through a cross, the power roller 110 and the driven roller 111 are movably connected to the conveyor belt 13 on the side, and guide grooves 130 are equidistantly provided on the surface of the conveyor belt 13, and the output end of the servo motor 12 passes through one side of the vertical plate 11 and is fixedly connected to the power roller 110.

[0025] Furthermore, a connecting rod 24 is provided on one side of the cooling box 2, an air outlet 240 is provided on one end face of the connecting rod 24, an exhaust pipe 205 is provided on the upper surface of the air outlet 240, a water pump 21 is provided on one side of the cooling box 2, the position of the mounting groove 204 is adapted to the mounting frame 23, and the other end of the exhaust pipe 205 is fixedly connected to one side of the cooling box 2 and is communicated with one side of the cooling box 2.

[0026] Furthermore, the upper surface of the cooling water curtain 202 is connected to multiple groups of connecting pipes, the side surfaces of the water pumping pipe 22 are connected to the multiple groups of connecting pipes, the water pumping port at the bottom end of the water pump 21 is fixedly connected to one side of the cooling box 2 through a water pipe, and the water pumping port at the bottom end of the water pump 21 is connected to the cavity 201.

[0027] It should be noted that the utility model starts the water pump 21, and discharges the cooling water in the cavity 201 into the cooling water curtain 202 through the connecting pipe through the water pump 22, that is, the water flows from top to bottom under the action of gravity to form a water film on the corrugated fiber surface of the wet curtain. When the fan 230 is started, the fast-flowing air passes through the wet curtain, and the water in the water film absorbs the heat in the air, so that the air temperature of the wet curtain is reduced. Then, it is discharged from the air outlet 240 through the exhaust pipe 205 to cool the aluminum wire in the guide groove 130. Then, the water in the cooling water curtain 202 flows from top to bottom into the bottom end of the cavity 201 under the action of gravity, and further cools the water through the cooling plate 203, while also reducing water waste. At the same time, a sponge sleeve is provided on the side of the guide wheel 15, which can absorb a small amount of water vapor attached to the surface of the aluminum wire.

[0028] At the same time, the servo motor 12 is started to drive the power roller 110 to rotate, and the aluminum wire is moved under the action of the conveyor belt 13, thereby facilitating the transportation of the aluminum wire; the electric telescopic rod 113 drives the slider 114 to move the lower pressure roller 14 up and down, and adjusts the distance between the lower pressure roller 14 and the conveyor belt 13, which is suitable for transporting aluminum wires of different sizes, making the aluminum wire more stable during the transportation process.

[0029] Throughout this specification, references to terms such as "one embodiment," "example," and "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0030] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. An aluminum wire thinning device, comprising a support frame (1), characterized in that: Two groups of vertical plates (11) are symmetrically arranged on the upper surface of the support frame (1), a guide wheel (15) is arranged on the left side of the upper surface of the support frame (1), a power roller (110) is rotatably connected between the two groups of vertical plates (11) on the side close to the guide wheel (15), and a driven roller (111) is rotatably connected between the two groups of vertical plates (11) on the side away from the guide wheel (15), an adjustment groove (112) is opened on one side of the two groups of vertical plates (11), an electric telescopic rod (113) is arranged on the upper surface of the inner wall of the adjustment groove (112), a slider (114) is arranged at the output end of the electric telescopic rod (113), a lower pressure roller (14) is rotatably connected between the two groups of sliders (114), a servo motor (12) is arranged on one side of the vertical plate (11) on the side close to the guide wheel (15), a cooling box (2) is arranged on one side of the support frame (1), and a sponge sleeve is provided on the side surface of the guide wheel (15).

2. The aluminum wire drawing device according to claim 1, characterized in that: A cavity (201) is provided in the cooling box (2), a cooling plate (203) is provided on the bottom surface of the cavity (201), a cooling water curtain (202) is provided in the cavity (201), a mounting groove (204) is provided on one side of the inner wall of the cavity (201), a mounting frame (23) is provided on one side of the cooling box (2), a dustproof net (231) is provided on one side of the mounting frame (23), and a fan (230) is provided on one side of the dustproof net (231) through a cross.

3. The aluminum wire drawing device according to claim 2, characterized in that: A connecting rod (24) is provided on one side of the cooling box (2), an air outlet (240) is provided on one end face of the connecting rod (24), an exhaust pipe (205) is provided on the upper surface of the air outlet (240), and a water pump (21) is provided on one side of the cooling box (2).

4. The aluminum wire drawing device according to claim 1, characterized in that: The power roller (110) and the driven roller (111) are movably connected to a conveyor belt (13) on their circumferential sides. The surface of the conveyor belt (13) is provided with guide grooves (130) at equal intervals. The output end of the servo motor (12) passes through a side surface of the vertical plate (11) and is fixedly connected to the power roller (110).

5. The aluminum wire drawing device according to claim 3, characterized in that: The position of the mounting groove (204) is adapted to the mounting frame (23), and the other end of the exhaust pipe (205) is fixedly connected to a side surface of the cooling box (2) and communicates with the side surface of the cooling box (2).

6. The aluminum wire thinning device according to claim 5, characterized in that: A water pump (22) is provided at one end of the water outlet of the water pump (21); a plurality of connecting pipes are provided on the upper surface of the cooling water curtain (202); the peripheral side of the water pump (22) is connected to the plurality of connecting pipes; the water outlet at the bottom end of the water pump (21) is fixedly connected to a side of the cooling box (2) through a water pipe; and the water outlet at the bottom end of the water pump (21) is connected to the cavity (201).