Automatic adjusting and detecting device of full-automatic straightening machine
By introducing a retractable lever and transmission device into the fully automatic straightening machine, automatic movement and position adjustment of the detection device are achieved, solving the problem of frequent manual adjustments by operators, improving production efficiency and detection accuracy, and extending the service life of the moving track.
Patent Information
- Application Number
- CN202422835819.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-20
AI Technical Summary
The fully automatic straightening machine requires the operator to frequently manually adjust the position of the detection device when the gantry is moving, resulting in low production efficiency and interruption of production continuity.
A retractable lever and transmission device are designed to realize automatic movement and position adjustment of the detection device, and the moving track is cleaned in combination with cleaning components to reduce manual operation and interruption.
It improves the detection accuracy and production efficiency, extends the service life of the mobile track, and maintains production continuity.
Smart Images

Figure CN223418036U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of data acquisition equipment, in particular to an automatic adjustment detection device for a full-automatic straightening machine. Background Art
[0002] A fully automatic straightening machine is an automated device used for high-precision straightening of materials such as metals, pipes, and bars. It can automatically detect the degree of bending of the material and apply a reverse force to the bent part through mechanical or hydraulic means to restore the material to a straight state. The fully automatic straightening machine requires an adjustment device to automatically adjust the position of the detection device of the fully automatic straightening machine.
[0003] The applicant believes that:
[0004] When the gantry of the fully automatic straightening machine is moving, the operator needs to constantly observe the position changes of the gantry and then adjust the position of the detection device accordingly. This process is very cumbersome, especially when the gantry moves frequently or requires high-precision positioning. The operator needs to frequently manually operate the detection device, which will greatly increase the straightening time of each workpiece and reduce production efficiency. Each manual movement of the detection device may cause the straightening process to be interrupted. In an automated production environment, this interruption will disrupt the continuity of production and affect the rhythm of the entire production line, which requires improvement. Utility Model Content
[0005] (1) Technical problems solved
[0006] In response to the shortcomings of the existing technology, the utility model provides an automatic adjustment detection device for a fully automatic straightening machine, which has the function of automatically moving the detection device in the fully automatic straightening machine, solving the problem that when the gantry of the fully automatic straightening machine moves, the operator needs to constantly observe the position changes of the gantry and then adjust the position of the detection device accordingly. This process is very cumbersome, especially when the gantry moves frequently or requires high-precision positioning. The operator needs to frequently manually operate the detection device, which greatly increases the straightening time of each workpiece and reduces production efficiency. In addition, each manual movement of the detection device may cause the straightening process to be interrupted. In an automated production environment, such interruption will disrupt the continuity of production and affect the rhythm of the entire production line.
[0007] (2) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic adjustment and detection device for a fully automatic straightening machine, comprising a workbench and a retractable lever, both sides of the workbench are fixedly connected with movable rails, a transmission device is installed above the movable rails, a connecting cover is fixedly connected above the transmission device, a gantry is fixedly connected above the connecting cover, a retractable lever is provided on one side of the gantry, a detection device is installed on the other end of the retractable lever, an oil cylinder is fixedly connected to the inside of the gantry, and a pressure head is fixedly installed on the other end of the oil cylinder.
[0009] Furthermore, a cleaning component is provided inside the connecting cover, and the cleaning component includes a bracket, a driving motor, a rotating rod, a cleaning brush, a dust collection cabinet, a blower, a dust outlet pipe, a dust inlet pipe and a dust collection cover.
[0010] Furthermore, a bracket is fixedly installed on one side of the upper portion of the connection cover by means of bolts, and a driving motor is fixedly connected to the upper portion of the bracket.
[0011] Furthermore, the output shaft of the driving motor is fixedly connected to a rotating rod via a coupling, and a cleaning brush is fixedly installed on the other end of the rotating rod via a bolt.
[0012] Furthermore, a dust collecting cabinet is fixedly connected to the other side above the connection cover, and a blower is fixedly connected to the top of the dust collecting cabinet.
[0013] Furthermore, the air outlet of the blower is connected to a dust outlet pipe, and the other end of the dust outlet pipe is connected to the inside of the dust collecting cabinet.
[0014] Furthermore, the air inlet of the blower is butt-connected with a dust inlet pipe, the other end of the dust inlet pipe is butt-connected with a dust hood, and the outer wall of the dust hood is fixed to the inner wall of the connection hood.
[0015] Compared with the prior art, the present invention provides an automatic adjustment and detection device for a fully automatic straightening machine, which has the following beneficial effects:
[0016] 1. When the gantry of the fully automatic straightening machine moves, since the gantry is designed with a retractable lever, the retractable lever can be used to move the detection device on the workbench through the movement of the gantry, and each detection device is moved in turn so that its position is distributed on the workbench according to the requirements of the workpiece. When the straightening machine straightens workpieces of different lengths, there is no need to manually adjust the position of the detection device. The detection device can be accurately moved to the optimal detection point of each bending part, thereby improving the accuracy of the detection. After selecting the preset workpiece formula, the position of the detection device can be automatically adjusted, thereby improving the degree of automation of the straightening machine, further reducing manual operation, greatly improving the straightening efficiency, and effectively improving production efficiency.
[0017] 2. The fully automatic straightening machine drives the gantry on the connecting cover through the transmission device and the moving track to provide movement. When working, the cleaning brush at one end of the rotating rod is driven by the driving motor to rotate at high speed, so that the rotating cleaning brush can provide cleaning function for the track surface, which can keep the surface of the moving track smooth and enable the gantry to move smoothly. At the same time, the wear of the moving track is reduced and the service life of the moving track is extended. At the same time, the debris cleaned by the cleaning brush can be absorbed by the blower and the dust cover into the dust collection cabinet for centralized storage. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a side structural diagram of the automatic adjustment detection device of the fully automatic straightening machine provided by an embodiment of the utility model;
[0019] Figure 2 This is a front structural diagram of the automatic adjustment detection device of the fully automatic straightening machine provided by an embodiment of the utility model;
[0020] Figure 3 This is a schematic structural diagram of a retractable lever and a detection device of an automatic adjustment detection device of a fully automatic straightening machine provided by an embodiment of the utility model;
[0021] Figure 4 It is a schematic structural diagram of the cleaning components of the automatic adjustment detection device of the full-automatic straightening machine provided by an embodiment of the utility model.
[0022] Among them: 1. Workbench; 2. Retractable lever; 3. Detection device; 4. Moving track; 5. Transmission device; 6. Connecting cover; 7. Gantry; 8. Cleaning parts; 801. Bracket; 802. Drive motor; 803. Rotating rod; 804. Cleaning brush; 805. Dust collection cabinet; 806. Blower; 807. Dust outlet pipe; 808. Dust outlet pipe; 809. Dust hood; 9. Cylinder; 10. Pressure head. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figures 1 to 4The utility model provides a technical solution: an automatic adjustment and detection device for a fully automatic straightening machine, comprising a workbench 1 and a retractable lever 2, both sides of the workbench 1 are fixedly connected with movable rails 4, a transmission device 5 is installed above the movable rails 4, a connecting cover 6 is fixedly connected above the transmission device 5, a gantry 7 is fixedly connected above the connecting cover 6, a retractable lever 2 is provided on one side of the gantry 7, a detection device 3 is installed on the other end of the retractable lever 2, an oil cylinder 9 is fixedly connected to the inside of the gantry 7, a pressure head 10 is fixedly installed on the other end of the oil cylinder 9, and a cleaning component 8 is provided inside the connecting cover 6.
[0025] Among them: when the fully automatic straightening machine is straightening the workpiece, the workpiece is first placed inside the workbench 1, and then the transmission device 5 cooperates with the movable rail 4 to drive the gantry 7 on the connecting cover 6 to move and adjust, and a retractable lever 2 is designed on the gantry 7, which can be used to move the detection device 3 on the workbench 1 through the movement of the gantry 7, and each detection device 3 is moved in turn so that its position is distributed on the workbench 1 according to the requirements of the workpiece. When the straightening machine straightens workpieces of different lengths, there is no need to manually adjust the position of the detection device 3, and the detection device 3 can be accurately moved to the optimal detection point of each bending part, thereby improving the accuracy of the detection. After selecting the preset workpiece formula, the position of the detection device 3 can be automatically adjusted, thereby improving the automation degree of the straightening machine, further reducing manual operation, greatly improving the straightening efficiency, and effectively improving production efficiency. After moving the gantry 7 to the position where straightening is required, the oil cylinder 9 is started to drive the pressure head 10 to press down to straighten the workpiece, and when the gantry 7 moves, the surface of the movable rail 4 can be cleaned by the cleaning component 8.
[0026] See also Figure 1 and Figure 4 , automatic adjustment detection device of the full-automatic straightening machine, the cleaning component 8 includes a bracket 801, a driving motor 802, a rotating rod 803, a cleaning brush 804, a dust collection cabinet 805, a blower 806, a dust outlet pipe 807, a dust inlet pipe 808 and a dust collection cover 809. The bracket 801 is fixedly installed on one side of the upper part of the connecting cover 6 by bolts. The driving motor 802 is fixedly connected to the upper part of the bracket 801. The output shaft of the driving motor 802 is fixedly connected to the rotating rod 803 through a coupling. The other end of the rotating rod 803 A cleaning brush 804 is fixedly installed by bolts, and a dust collection cabinet 805 is fixedly connected to the other side above the connecting cover 6. A blower 806 is fixedly connected to the top of the dust collection cabinet 805. The air outlet of the blower 806 is docked with a dust outlet pipe 807, and the other end of the dust outlet pipe 807 is connected to the inside of the dust collection cabinet 805. The air inlet of the blower 806 is docked with a dust inlet pipe 808, and the other end of the dust inlet pipe 808 is docked with a dust hood 809, and the outer wall of the dust hood 809 is fixed to the inner wall of the connecting cover 6.
[0027] Among them: when the cleaning component 8 is cleaning the movable track 4, the driving motor 802 is started to drive the cleaning brush 804 at one end of the rotating rod 803 to rotate at high speed, so that the rotating cleaning brush 804 can provide a cleaning function for the surface of the movable track 4, which can keep the surface of the movable track 4 smooth, so that the gantry 7 can move smoothly, while reducing the wear of the movable track 4 and extending the service life of the movable track 4. At the same time, the debris cleaned by the cleaning brush 804 can be absorbed by the blower 806 and the dust hood 809 into the dust collection cabinet 805 for centralized storage.
[0028] The working principle of the present invention is as follows: when the fully automatic straightening machine is straightening the workpiece, the workpiece is first placed inside the workbench 1, and then the transmission device 5 cooperates with the moving track 4 to drive the gantry 7 on the connecting cover 6 to move and adjust, and a retractable lever 2 is designed on the gantry 7. The retractable lever 2 can move the detection device 3 on the workbench 1 by moving the gantry 7, and each detection device 3 is moved in turn so that its position is distributed on the workbench 1 according to the requirements of the workpiece. After the gantry 7 is moved to the position where straightening is required, the oil cylinder 9 is started to drive the pressure head 10 to press down, and the workpiece is straightened. When the parts are straightened and the gantry 7 moves, the driving motor 802 can be started to drive the cleaning brush 804 at one end of the rotating rod 803 to rotate at high speed, so that the rotating cleaning brush 804 can clean the surface of the moving track 4. At the same time, the debris cleaned by the cleaning brush 804 can be absorbed by the blower 806 and the dust hood 809 into the dust collection cabinet 805 for centralized storage. In this way, the working principle and work flow of the automatic adjustment detection device of the full-automatic straightening machine are completed, and the contents not described in detail in this manual belong to the existing technology known to professional and technical personnel in this field.
[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. Automatic adjustment and detection device of the fully automatic straightening machine, characterized in that: The invention comprises a workbench (1) and a telescopic lever (2), wherein both sides of the workbench (1) are fixedly connected to movable rails (4), a transmission device (5) is installed above the movable rails (4), a connection cover (6) is fixedly connected above the transmission device (5), a gantry (7) is fixedly connected above the connection cover (6), a telescopic lever (2) is provided on one side of the gantry (7), a detection device (3) is installed at the other end of the telescopic lever (2), an oil cylinder (9) is fixedly connected inside the gantry (7), and a pressure head (10) is fixedly installed at the other end of the oil cylinder (9).
2. The automatic adjustment and detection device for a fully automatic straightening machine according to claim 1, characterized in that: A cleaning component (8) is provided inside the connecting cover (6), and the cleaning component (8) comprises a bracket (801), a driving motor (802), a rotating rod (803), a cleaning brush (804), a dust collecting cabinet (805), a blower (806), a dust outlet pipe (807), a dust inlet pipe (808) and a dust collection cover (809).
3. The automatic adjustment and detection device for a fully automatic straightening machine according to claim 1, characterized in that: A bracket (801) is fixedly mounted on one side of the upper portion of the connection cover (6) via bolts, and a driving motor (802) is fixedly connected to the upper portion of the bracket (801).
4. The automatic adjustment and detection device for a fully automatic straightening machine according to claim 3, characterized in that: The output shaft of the driving motor (802) is fixedly connected to a rotating rod (803) via a coupling, and a cleaning brush (804) is fixedly mounted on the other end of the rotating rod (803) via a bolt.
5. The automatic adjustment and detection device for a fully automatic straightening machine according to claim 3, characterized in that: A dust collecting cabinet (805) is fixedly connected to the other side above the connection cover (6), and a blower (806) is fixedly connected to the top of the dust collecting cabinet (805).
6. The automatic adjustment and detection device for a fully automatic straightening machine according to claim 5, characterized in that: The air outlet of the blower (806) is connected to a dust outlet pipe (807), and the other end of the dust outlet pipe (807) is connected to the inside of the dust collecting cabinet (805).
7. The automatic adjustment and detection device for a fully automatic straightening machine according to claim 6, characterized in that: The air inlet of the blower (806) is butt-connected with a dust inlet pipe (808), and the other end of the dust inlet pipe (808) is butt-connected with a dust hood (809), and the outer wall of the dust hood (809) is fixed to the inner wall of the connecting cover (6).