Punching waste collecting device

By designing a punching waste collection device and using an air pump and a drive mechanism to automatically collect waste, the problem of waste collection during the punching process of blister products is solved, and the punching efficiency and position adjustment convenience are improved.

CN223418191UActive Publication Date: 2025-10-10SUZHOU HUFUTAI ELECTRON TECH CO LTD
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Patent Information

Application Number
CN202422485557.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-10-10
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

In the prior art, waste generated during the punching process of blister products is difficult to collect, which affects the accuracy of loading and cleaning efficiency on the workbench, and is easily stuck in the hole groove, requiring manual intervention.

Method used

A punching waste collection device was designed. An air pump was used to generate air pressure to push the waste into a collection tank through a punching tube. The position of the punching tube was adjusted in combination with the transverse and longitudinal drive mechanisms to achieve automatic collection and position adjustment of the waste.

Benefits of technology

It realizes the automatic collection of waste, improves the punching efficiency and the convenience of position adjustment, reduces the need for manual cleaning, and ensures the smooth progress of the punching process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a punching waste collecting device, and relates to the technical field of punching. The punching waste collecting device comprises a device body, an air pump is installed on one side of the device body, the air pump is electrically connected with a power source, a collecting groove is formed in the upper portion of the device body, a collecting box is placed in the collecting groove, and a mounting plate is arranged on one side of the collecting groove; and a transverse driving mechanism for driving the mounting plate to transversely move is arranged on the device body. According to the punching waste collecting device, the collecting tank and the air pump are arranged, the groove is formed in the front end of the punching pipe, the punching pipe is used for punching a product, punching waste can be clamped in a cavity of the groove and move out of the product along with the punching pipe, and then the waste in the groove is sprayed out through air pressure generated by the air pump; according to the punching waste collecting device, the structure is easy to operate and convenient to use, and the practicability and convenience of punching waste collecting can be effectively improved.
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Description

Technical Field

[0001] The utility model relates to a punching waste collecting device, in particular to a punching waste collecting device, and belongs to the technical field of punching. Background Art

[0002] A blister machine, also known as a thermoplastic forming machine, is a machine that vacuum-forms heated, plasticized thermoplastic coils such as PVC, PE, PP, PET, and HIPS into various shapes of high-end packaging boxes, frames, and other products. Using the suction force generated by a vacuum pump, softened thermoplastic sheets of PVC, PET, and other thermoplastic materials are vacuum-formed through molds into various shapes of vacuum covers, blister trays, and blister shells. Blister products produced by blister machines often require punching.

[0003] At present, in the process of punching holes in blister products, waste materials with a size similar to the hole diameter are generated. Most of the waste materials fall off freely and are randomly placed on the workbench. If not handled in time, it will affect the loading of blister products and the accuracy of the placement of blister products when punching holes. Therefore, staff are required to clean the waste materials on the workbench. At the same time, during the punching process, it is easy to get stuck in the hole groove of the blister product and needs to be manually cleaned. Therefore, a device that can collect the punching waste is urgently needed. Utility Model Content

[0004] (1) Technical problems solved

[0005] The purpose of the present invention is to provide a punching waste collection device in order to solve the above problems, so as to solve the problem that the punching waste is difficult to collect in the prior art.

[0006] (2) Technical solution

[0007] The utility model is realized by the following technical solutions: a punching waste collection device comprises a device body, an air pump is installed on one side of the device body, the air pump is electrically connected to a power supply, a collection trough is opened on the upper part of the device body, a collection box is placed in the collection trough, a mounting plate is provided on one side of the collection trough, a transverse driving mechanism for driving the mounting plate to move transversely, and a longitudinal driving mechanism for driving the mounting plate to move longitudinally are provided on the device body;

[0008] A first conduit is fixedly connected to the through-hole opened on one side of the mounting plate. The first conduit is made of hard metal. One end of the first conduit is fixedly connected to the air outlet of the air pump through a set hose, and a turntable is provided on the outer rotating sleeve of the first conduit. The other end of the first conduit is fixedly connected to a stamping pipe, and the stamping pipe is arranged on one side of the turntable. A groove is opened at the movable end of the stamping pipe, and an air hole is provided on the inner wall of the groove. The air hole is connected with the first conduit.

[0009] Preferably, a wire groove that passes through one end of the first conduit is opened on one side of the turntable, and a threaded rod is rotatably connected to the inner wall of the wire groove, and a slider is slidably connected. The slider is slidably sleeved on the outside of the threaded rod, and one side of the slider is fixedly connected to one end of the stamping tube.

[0010] Preferably, a ventilation groove which is connected to the end of the first conduit is formed on the side of the slider away from the stamping tube, and a ventilation hole which is connected to the stamping tube is formed on the inner wall of the ventilation groove.

[0011] Preferably, the transverse drive mechanism includes a first cylinder installed on the upper part of the device body, the first cylinder is electrically connected to the power supply, and a transverse plate slidably connected to the upper part of the device body, and the telescopic end of the first cylinder is fixedly connected to one side of the transverse plate.

[0012] Preferably, the longitudinal drive mechanism includes a second cylinder installed on the upper part of the transverse plate, the second cylinder is electrically connected to the power supply, the telescopic end of the second cylinder is fixedly connected to one side of the mounting plate, the mounting plate is located on one side of the transverse plate, and a telescopic rod is provided between the mounting plate and the transverse plate.

[0013] Preferably, a servo motor is installed on one side of the mounting plate located on the transverse plate, and the servo motor is electrically connected to the power supply. One side of the mounting plate is rotatably connected to the first rotating belt and the second rotating belt, and a chain is connected for transmission between the first rotating belt and the second rotating belt. The first rotating belt is rotatably sleeved on the outside of the first guide tube, and one side of the first rotating belt is fixedly connected to one side of the turntable, and the second rotating belt is fixedly sleeved on the movable shaft of the servo motor.

[0014] Preferably, a resistance plate is fixedly connected to the upper portion of the device body, the resistance plate and the mounting plate are respectively located on both sides of the collecting tank, and a clamping mechanism for clamping the product is installed on the resistance plate.

[0015] The utility model provides a punching waste collection device, which has the following beneficial effects:

[0016] 1. The punching waste collection device is provided with a collection trough and an air pump, and a groove is provided at the front end of the punching tube. The punching tube is used to punch holes in the product, and the punched waste will be stuck in the groove cavity and moved out of the product along with the punching tube. Then, the air pump is used to generate air pressure to spray out the waste in the groove, and the waste falls into the collection trough by gravity for unified collection. The structure is simple to operate and easy to use, which can effectively improve the practicality and convenience of punching waste collection.

[0017] 2. The punching waste collection device is equipped with a threaded rod and a rotatable turntable, which can facilitate the adjustment of the punching position of the stamping tube and enable the stamping tube to be punched in a circular array as required, thereby effectively improving the punching efficiency of the stamping tube and the convenience of adjusting the punching position. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A side perspective schematic diagram of the entire utility model;

[0019] Figure 2 It is a frontal perspective schematic diagram of the entire utility model;

[0020] Figure 3 This is a three-dimensional schematic diagram of the cooperation between the air pump and the first conduit of the utility model;

[0021] Figure 4 It is a three-dimensional schematic diagram of the turntable of the utility model.

[0022]

Main component symbol description

[0023] 1. Device body; 2. Collection tank; 3. Resistance plate; 4. Mounting plate; 5. First conduit; 6. Stamping tube; 7. Air pump; 8. Chain; 9. Threaded rod; 10. Slider; 11. Ventilation groove; 12. First cylinder; 13. Transverse plate; 14. Second cylinder; 15. Telescopic rod; 16. Servo motor; 17. Turntable; 18. Wire duct. DETAILED DESCRIPTION

[0024] An embodiment of the utility model provides a punching waste collection device.

[0025] See also Figure 1 、 Figure 2 、 Figure 3 and Figure 4 , comprising a device body 1, an air pump 7 is installed on one side of the device body 1, the air pump 7 is electrically connected to a power supply, a collection tank 2 is opened on the upper part of the device body 1, a collection box is placed in the collection tank 2, a mounting plate 4 is provided on one side of the collection tank 2, and a horizontal drive mechanism for driving the mounting plate 4 to move horizontally and a longitudinal drive mechanism for driving the mounting plate 4 to move longitudinally are provided on the device body 1;

[0026] A first conduit 5 is fixedly connected to the through-hole opened on one side of the mounting plate 4. The first conduit 5 is made of hard metal. One end of the first conduit 5 is fixedly connected to the air outlet of the air pump 7 through a set hose, and a turntable 17 is rotatably sleeved on the outer side of the first conduit 5. The other end of the first conduit 5 is fixedly connected to a stamping pipe 6. The stamping pipe 6 is arranged on one side of the turntable 17. A groove is opened at the movable end of the stamping pipe 6. An air hole is provided on the inner wall of the groove. The air hole is connected to the first conduit 5 through the air hole.

[0027] The product is punched using the punching tube 6, and the punched waste will be stuck in the groove cavity. The punching tube 6 is then reset, and the air pump 7 generates high-pressure gas. The gas follows the hose, the first conduit 5, the vent groove 11 and the vent hole in turn, and finally enters the punching tube 6, and then is ejected from the air hole. The ejected gas will blow out the waste in the groove and cause the waste to fall freely into the collection tank 2.

[0028] See also Figure 3 and Figure 4 A wire groove 18 is provided on one side of the turntable 17 and is connected to one end of the first conduit 5. A threaded rod 9 is rotatably connected to the inner wall of the wire groove 18, and a slider 10 is slidably connected to the outer side of the threaded rod 9. One side of the slider 10 is fixedly connected to one end of the stamping tube 6.

[0029] By rotating the threaded rod 9 , the distance between the punching tube 6 and the axis of the turntable 17 can be adjusted, thereby adjusting the position of the punching hole in the punching tube 6 .

[0030] See also Figure 2 and Figure 3 , a vent groove 11 which is connected to the end of the first conduit 5 is opened on the side of the slider 10 away from the stamping tube 6, and a vent hole which is connected to the stamping tube 6 is formed on the inner wall of the vent groove 11;

[0031] The airflow in the first conduit 5 will flow along the vent groove 11 into the vent hole, then enter the punching tube 6 through the vent hole, and finally eject the gas from the vent hole.

[0032] The slider 10 and the vent groove 11 are provided to facilitate the adjustment of the position of the punching tube 6 without affecting the rotation of the turntable 17 .

[0033] See also Figure 1 The transverse driving mechanism includes a first cylinder 12 mounted on the upper portion of the device body 1, the first cylinder 12 being electrically connected to a power source, and a transverse plate 13 slidably connected to the upper portion of the device body 1, the telescopic end of the first cylinder 12 being fixedly connected to one side of the transverse plate 13;

[0034] The first cylinder 12 drives the transverse plate 13 toward or away from the product, thereby punching the punching tube 6 .

[0035] See also Figure 1 The longitudinal drive mechanism includes a second cylinder 14 mounted on the upper portion of the transverse plate 13. The second cylinder 14 is electrically connected to a power source. The telescopic end of the second cylinder 14 is fixedly connected to one side of the mounting plate 4. The mounting plate 4 is located on one side of the transverse plate 13. A telescopic rod 15 is provided between the mounting plate 4 and the transverse plate 13.

[0036] The second cylinder 14 is used to drive the mounting plate 4 to move horizontally, thereby adjusting the horizontal position of the punching tube 6 and making the mounting plate 4 move parallel to the product.

[0037] See also Figure 1 and Figure 2 The mounting plate 4 is located on one side of the transverse plate 13 and is equipped with a servo motor 16. The servo motor 16 is electrically connected to a power supply. One side of the mounting plate 4 is rotatably connected to a first rotating belt and a second rotating belt. A chain 8 is connected between the first rotating belt and the second rotating belt. The first rotating belt is rotatably sleeved on the outside of the first guide tube 5, and one side of the first rotating belt is fixedly connected to one side of the turntable 17. The second rotating belt is fixedly sleeved on the movable shaft of the servo motor 16.

[0038] The servo motor 16 drives the second conveyor belt to rotate through the movable shaft, and the second conveyor belt drives the first conveyor belt to rotate using the chain 8, so that the turntable 17 rotates, thereby driving the stamping tube 6 to perform circular motion, so that the stamping tube 6 can perform a punching operation distributed in a circular array, and the punching position of the stamping tube 6 can also be adjusted.

[0039] See also Figure 1 , a contact plate 3 is fixedly connected to the upper part of the device body 1, the contact plate 3 and the mounting plate 4 are respectively located on both sides of the collecting tank 2, and a clamping mechanism for clamping the product is installed on the contact plate 3;

[0040] The product is fixed on the contact plate 3 by using a clamping mechanism, and then the punching tube 6 is quickly moved toward the contact plate 3 to punch holes on the surface of the product.

[0041] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A punching waste collection device, comprising a device body (1), an air pump (7) being installed on one side of the device body (1), characterized in that: A collecting trough (2) is provided on the upper portion of the device body (1), a mounting plate (4) is provided on one side of the collecting trough (2), and a transverse driving mechanism for driving the mounting plate (4) to move transversely and a longitudinal driving mechanism for driving the mounting plate (4) to move longitudinally are provided on the device body (1); A first conduit (5) is fixedly connected to a through hole opened on one side of the mounting plate (4); one end of the first conduit (5) is fixedly connected to the air outlet of the air pump (7) through a flexible hose; a turntable (17) is rotatably sleeved on the outer side of the first conduit (5); the other end of the first conduit (5) is fixedly connected to a punching tube (6); the punching tube (6) is arranged on one side of the turntable (17); a groove is opened at a movable end of the punching tube (6); and air holes are arranged on the inner wall of the groove.

2. The punching waste collection device according to claim 1, characterized in that: A wire groove (18) is provided on one side of the turntable (17) and is connected to one end of the first conduit (5). A threaded rod (9) is rotatably connected to the inner wall of the wire groove (18), and a slider (10) is slidably connected thereto. The slider (10) is slidably sleeved on the outer side of the threaded rod (9), and one side of the slider (10) is fixedly connected to one end of the stamping tube (6).

3. The punching waste collection device according to claim 2, characterized in that: A vent groove (11) is provided on the side of the slider (10) facing away from the punching tube (6) and is connected to the end of the first conduit (5). A vent hole connected to the punching tube (6) is formed on the inner wall of the vent groove (11).

4. The punching waste collection device according to claim 1, characterized in that: The transverse driving mechanism comprises a first cylinder (12) mounted on the upper part of the device body (1), and a transverse plate (13) slidably connected to the upper part of the device body (1), wherein the telescopic end of the first cylinder (12) is fixedly connected to one side of the transverse plate (13).

5. The punching waste collection device according to claim 4, characterized in that: The longitudinal drive mechanism comprises a second cylinder (14) mounted on the upper portion of the transverse plate (13); a telescopic end of the second cylinder (14) is fixedly connected to one side of a mounting plate (4); the mounting plate (4) is located on one side of the transverse plate (13); and a telescopic rod (15) is provided between the mounting plate (4) and the transverse plate (13).

6. The punching waste collection device according to claim 1, characterized in that: The mounting plate (4) is located on one side of the transverse plate (13) and is equipped with a servo motor (16). One side of the mounting plate (4) is rotatably connected to a first rotating belt and a second rotating belt. A chain (8) is connected between the first rotating belt and the second rotating belt. The first rotating belt is rotatably sleeved on the outside of the first guide tube (5), and one side of the first rotating belt is fixedly connected to one side of the turntable (17). The second rotating belt is fixedly sleeved on the movable shaft of the servo motor (16).

7. The punching waste collection device according to claim 1, characterized in that: A contact plate (3) is fixedly connected to the upper portion of the device body (1); the contact plate (3) and the mounting plate (4) are respectively located on both sides of the collecting tank (2).