Stainless steel blank casting cooling device

By introducing a filter rack and elastic rod clamp structure into the stainless steel blank casting cooling device, the problems of impurities adhering to the water and equipment clogging were solved, achieving efficient casting cooling and stable equipment operation.

CN223418328UActive Publication Date: 2025-10-10ZHONGSHAN HUASHUO METAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202422891580.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-10-10
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

During the cooling process of existing rough casting cooling devices, impurities in the water tend to adhere to the castings, causing defects, and mist and impurities are discharged with the cylinder fan, causing equipment blockage.

Method used

A cooling device for stainless steel blank castings was designed. The device adopted a filter frame and elastic rod clamp structure to filter impurities. Combined with an atomizing nozzle and a fan system, impurities in the mist were filtered through the filter element and ventilation holes. A spring fixed block was used to prevent particles in the water from adhering.

Benefits of technology

It effectively avoids impurities from adhering to the castings, prevents equipment clogging, improves cooling efficiency and equipment stability, and ensures casting quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of casting, and discloses a stainless steel blank casting cooling device which comprises a casting machine body and a smoke exhaust mechanism, the outer wall of the casting machine body is provided with a smoke exhauster shell, the outer wall of the smoke exhauster shell is provided with a pipe orifice, the inner wall of the smoke exhauster shell is provided with an air bellow, and the air bellow is provided with an air outlet. A plurality of fan shafts are arranged on the inner wall of the air bellow, the fan shafts are symmetrically distributed on the inner wall of the air bellow, blades are arranged on the outer walls of the fan shafts, and a filtering partition frame is arranged on the inner wall of the smoke exhauster shell. According to the stainless steel blank casting cooling device, the elastic rods can push the clamping plates to fix the filter element, so that impurities in mist can directly make contact with the filter element through the ventilation holes and can be directly filtered out by the filter element, a worker can also stir the clamping plates to replace the filter element, and then the phenomenon that the impurities block the air box can be effectively avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting, in particular to a cooling device for stainless steel blank castings. Background Art

[0002] Casting is a metal heat treatment process that humans mastered relatively early and has reached a very high level in terms of technology. Casting is a method of pouring liquid metal into a casting cavity that adapts to the shape of the part, and then waiting for it to cool and solidify to obtain a part or blank.

[0003] Existing rough casting cooling devices mostly cool the castings through liquid atomization and fan suction. When water is sprayed through the atomizing nozzle, impurities in the water are easily sprayed out along with it. The impurities will stick to the outside of the casting, causing defects in the casting after cooling. When water vapor comes into contact with the casting, a large amount of mist and impurities will be generated outside the casting. The impurities will be discharged from the equipment along with the cylinder fan, causing the impurities to block the blades. Therefore, a stainless steel rough casting cooling device is proposed. Utility Model Content

[0004] The utility model provides the following technical solutions: a cooling device for stainless steel blank castings, comprising a casting machine body and a smoke exhaust mechanism, the outer wall of the casting machine body is provided with a smoke exhauster shell, the outer wall of the smoke exhauster shell is provided with a pipe mouth, the inner wall of the smoke exhauster shell is provided with a bellows, the inner wall of the bellows is provided with a plurality of fan shafts, the plurality of fan shafts are symmetrically distributed on the inner wall of the bellows, the outer wall of the fan shaft is provided with blades, the inner wall of the smoke exhauster shell is provided with a filter bracket, the outer wall of the filter bracket is provided with ventilation holes, the inner wall of the filter bracket is provided with an elastic rod, the elastic rod is provided with a splint at one end away from the filter bracket, and the inner wall of the splint is provided with a filter element.

[0005] As an optimal technical solution of the present invention, the outer wall of the casting machine body is provided with a hydraulic mechanism, the outer wall of the hydraulic mechanism is provided with a pump, the hydraulic mechanism is provided with a plurality of guide frames on the side away from the pump, and the plurality of guide frames are symmetrically distributed on the outer wall of the hydraulic mechanism, the outer wall of the guide frame is provided with a shaping frame, the guide frame and the shaping frame are slidably connected, the outer wall of the shaping frame is provided with a mold, the outer wall of the mold is provided with a driving rod, and the driving rod is provided with a hydraulic mechanism on the side away from the mold.

[0006] As an optimal technical solution of the present invention, the outer wall of the casting machine body is provided with a module, the outer wall of the module is provided with a slide, the module and the slide are slidingly connected, the inner wall of the module is provided with a ventilation groove, the inner wall of the module is provided with an atomizing nozzle, the outer wall of the module is provided with a handle, the outer wall of the slide is provided with screws, and the inner wall of the slide is provided with a cooling mechanism.

[0007] As an optimal technical solution of the present invention, a cooler shell is provided inside the slide, a conduit is provided on the outer wall of the cooler shell, a connecting shaft is provided on the inner wall of the cooler shell, a sleeve is provided on the outer wall of the connecting shaft, a plurality of rotating plates are provided on the outer wall of the sleeve, and the plurality of rotating plates are distributed in a circular array on the outer wall of the sleeve. A slot is provided on the inner wall of the rotating plate, a telescopic rod is provided on the inner wall of the slot, a spring is provided on the outer wall of the telescopic rod, a block is provided on the inner wall of the telescopic rod, the block is slidably connected to the slot, and a transmission plate is provided on the outer wall of the block.

[0008] As an optimal technical solution of the present invention, the outer wall of the casting machine body is provided with a support platform, the outer wall of the support platform is provided with a water tank, the outer wall of the water tank is provided with a water inlet pipe, the outer wall of the water tank is provided with one end of a water pipe, and the other end of the water pipe is provided with a cooling machine casing.

[0009] As a preferred technical solution of the present invention, the outer wall of the casting machine body is provided with a plurality of bases, and the plurality of bases are symmetrically distributed at the bottom of the casting machine body.

[0010] As a preferred technical solution of the present invention, the water pipe and the catheter are sleeved together.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. The stainless steel blank casting cooling device has an elastic rod that can push the splint to fix the filter element, so that impurities in the mist can directly contact the filter element through the ventilation holes. The impurities in the mist can be directly filtered out by the filter element, and workers can also move the splint to replace the filter element, which can effectively prevent impurities from clogging the bellows.

[0013] 2. In the cooling device for stainless steel blank castings, the elastic tension released by the spring can push the card block to be fixed in the card slot, and the card slot is symmetrically opened on the outer wall of the rotating plate, so that the card block can straighten the transmission plate, thereby effectively preventing particulate impurities in the water from adhering to the casting through the atomizing nozzle. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of a cooling device for stainless steel blank castings;

[0015] Figure 2 This is a left side view of a cooling device for stainless steel blank castings;

[0016] Figure 3 This is a schematic structural diagram of a mold in a cooling device for stainless steel blank castings;

[0017] Figure 4This is a schematic diagram of the structure of a screw in a cooling device for a stainless steel blank casting;

[0018] Figure 5 This is a schematic diagram of the structure of a smoke exhaust mechanism in a stainless steel blank casting cooling device;

[0019] Figure 6 This is a schematic diagram of the structure of a filter rack in a stainless steel blank casting cooling device;

[0020] Figure 7 This is a schematic diagram of the structure of a cooling mechanism in a stainless steel blank casting cooling device;

[0021] Figure 8 for Figure 7 A magnified view of the structure in the middle.

[0022] Figure: 1. Casting machine body; 2. Base; 3. Hydraulic mechanism; 4. Smoke exhaust mechanism; 41. Smoke exhaust housing; 42. Nozzle; 43. Bellows; 44. Fan shaft; 45. Blades; 46. Filter rack; 47. Ventilation hole; 48. Elastic rod; 49. Clamp; 410. Filter element; 5. Pump; 6. Module; 7. Guide frame; 8. Support platform; 9. Water tank; 10. Water inlet pipe; 11. Drive rod ; 12. Mold; 13. Shaping frame; 14. Handle; 15. Screw; 16. Ventilation slot; 17. Cooling mechanism; 171. Cooling machine housing; 172. Conduit; 173. Connecting shaft; 174. Bushing; 175. Rotating plate; 176. Slot; 177. Telescopic rod; 178. Spring; 179. Block; 1710. Transmission plate; 18. Water pipe; 19. Atomizing nozzle; 20. Slide. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-8A cooling device for stainless steel blank castings includes a casting machine body 1 and a smoke exhaust mechanism 4. The outer wall of the casting machine body 1 is provided with a smoke exhauster shell 41, the outer wall of the smoke exhauster shell 41 is provided with a pipe mouth 42, the inner wall of the smoke exhauster shell 41 is provided with a bellows 43, the inner wall of the bellows 43 is provided with a plurality of fan shafts 44, and the plurality of fan shafts 44 are symmetrically distributed on the inner wall of the bellows 43. The outer wall of the fan shaft 44 is provided with blades 45. The inner wall of the smoke exhauster shell 41 is provided with a filter frame 46, the outer wall of the filter frame 46 is provided with a ventilation hole 47, the inner wall of the filter frame 46 is provided with an elastic rod 48, and the elastic rod 48 is provided with a clamping plate 49 at one end away from the filter frame 46. The inner wall of the clamping plate 49 is provided with a filter element 410, wherein the bellows 43 can drive the fan shaft 44 to drive The blades 45 rotate, so that the bellows 43 can suck out the mist generated during cooling and discharge it out of the equipment through the nozzle 42. The outer wall of the casting machine body 1 is provided with a hydraulic mechanism 3, and the outer wall of the hydraulic mechanism 3 is provided with a pump 5. The hydraulic mechanism 3 is provided with a plurality of guide frames 7 on the side away from the pump 5, and the plurality of guide frames 7 are symmetrically distributed on the outer wall of the hydraulic mechanism 3. The outer wall of the guide frame 7 is provided with a shaping frame 13, and the guide frame 7 is slidably connected to the shaping frame 13. The outer wall of the shaping frame 13 is provided with a mold 12, and the outer wall of the mold 12 is provided with a driving rod 11. The driving rod 11 is provided with a hydraulic mechanism 3 on the side away from the mold 12, wherein the pump 5 can drive the driving rod 11 to drive 12 and the shaping frame 13 to move up and down, and the plurality of guide frames provided outside the hydraulic mechanism 3 The frame 7 can limit the position of the shaping frame 13 when it is lifted or lowered, thereby effectively avoiding the position deviation of the shaping frame 13 when it is lifted or lowered. The outer wall of the casting machine body 1 is provided with a module 6, and the outer wall of the module 6 is provided with a slide 20. The module 6 and the slide 20 are slidably connected. The inner wall of the module 6 is provided with a ventilation slot 16, and the inner wall of the module 6 is provided with an atomizing nozzle 19. The outer wall of the module 6 is provided with a handle 14, and the outer wall of the slide 20 is provided with a screw 15. The inner wall of the slide 20 is provided with a cooling mechanism 17, wherein the module 6 and the slide 20 are slidably connected, and the screw 15 provided on the outer wall of the slide 20 can fix the module 6, thereby effectively avoiding the position deviation of the module 6 when the shaping frame 13 is cooling the casting, and the inner wall of the slide 20 A cooler housing 171 is provided, and a conduit 172 is provided on the outer wall of the cooler housing 171. A connecting shaft 173 is provided on the inner wall of the cooler housing 171. A sleeve 174 is provided on the outer wall of the connecting shaft 173. A plurality of rotating pieces 175 are provided on the outer wall of the sleeve 174. The plurality of rotating pieces 175 are distributed in a circular array on the outer wall of the sleeve 174. A slot 176 is provided on the inner wall of the rotating piece 175. A telescopic rod 177 is provided on the inner wall of the slot 176. A spring 178 is provided on the outer wall of the telescopic rod 177. A block 179 is provided on the inner wall of the telescopic rod 177. The block 179 is slidably connected to the slot 176. A transmission piece 1710 is provided on the outer wall of the block 179. A plurality of rotating pieces 175 distributed in a circular array are provided on the outer wall of the sleeve 174.When water is poured in through the conduit 172, the water transportation efficiency of the rotating piece 175 can be improved, and the transmitted water can be atomized through the atomizing nozzle 19 and can cool the mold placed in 6. The outer wall of the casting machine body 1 is provided with a support platform 8, the outer wall of the support platform 8 is provided with a water tank 9, the outer wall of the water tank 9 is provided with a water inlet pipe 10, the outer wall of the water tank 9 is provided with one end of a water pipe 18, and the other end of the water pipe 18 is provided with a cooling machine shell 171, wherein the support platform 8 can support the water tank 9, the outer wall of the casting machine body 1 is provided with multiple bases 2, and the multiple bases 2 are symmetrically distributed at the bottom of the casting machine body 1, wherein the base 2 can provide a stable supporting force for the equipment when the equipment is working, and can ensure the stable operation of the equipment in the later stage. The water pipe 18 and the conduit 172 are socketed, so that water can be directly input into the cooling machine shell 171 through the water pipe 18.

[0025] Working principle: when the equipment needs to be used, after the shaping frame 13 places the stainless steel blank assembly in the module 6, the water stored in the water tank 9 can be transmitted to the cooler shell 171 through the water pipe 18, and when the water enters the cooler shell 171, the rotating piece 175 will atomize the water poured into the cooler shell 171 through the atomizing nozzle 19, and can cool the casting placed therein.

[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cooling device for stainless steel blank castings, comprising a casting machine body (1) and a smoke exhaust mechanism (4), characterized in that: The outer wall of the casting machine body (1) is provided with a smoke exhauster housing (41), the outer wall of the smoke exhauster housing (41) is provided with a pipe mouth (42), the inner wall of the smoke exhauster housing (41) is provided with a bellows (43), the inner wall of the bellows (43) is provided with a plurality of fan shafts (44), the plurality of fan shafts (44) are symmetrically distributed on the inner wall of the bellows (43), the outer wall of the fan shaft (44) is provided with blades (45), the inner wall of the smoke exhauster housing (41) is provided with a filter frame (46), the outer wall of the filter frame (46) is provided with a ventilation hole (47), the inner wall of the filter frame (46) is provided with an elastic rod (48), the elastic rod (48) is provided with a clamping plate (49) at one end away from the filter frame (46), and the inner wall of the clamping plate (49) is provided with a filter element (410).

2. The cooling device for stainless steel blank casting according to claim 1, characterized in that: The outer wall of the casting machine body (1) is provided with a hydraulic mechanism (3), the outer wall of the hydraulic mechanism (3) is provided with a pump (5), the hydraulic mechanism (3) is provided with a plurality of guide frames (7) on a side away from the pump (5), and the plurality of guide frames (7) are symmetrically distributed on the outer wall of the hydraulic mechanism (3), the outer wall of the guide frame (7) is provided with a shaping frame (13), the guide frame (7) and the shaping frame (13) are slidably connected, the outer wall of the shaping frame (13) is provided with a mold (12), the outer wall of the mold (12) is provided with a driving rod (11), and the driving rod (11) is provided with the hydraulic mechanism (3) on a side away from the mold (12).

3. The cooling device for stainless steel blank casting according to claim 1, characterized in that: The outer wall of the casting machine body (1) is provided with a module (6), the outer wall of the module (6) is provided with a slide (20), the module (6) and the slide (20) are slidably connected, the inner wall of the module (6) is provided with a ventilation slot (16), the inner wall of the module (6) is provided with an atomizing nozzle (19), the outer wall of the module (6) is provided with a handle (14), the outer wall of the slide (20) is provided with a screw (15), and the inner wall of the slide (20) is provided with a cooling mechanism (17).

4. The cooling device for stainless steel blank casting according to claim 3, characterized in that: A cooler housing (171) is provided inside the slide (20), a conduit (172) is provided on the outer wall of the cooler housing (171), a connecting shaft (173) is provided on the inner wall of the cooler housing (171), a shaft sleeve (174) is provided on the outer wall of the connecting shaft (173), a plurality of rotating plates (175) are provided on the outer wall of the shaft sleeve (174), the plurality of rotating plates (175) are distributed in a circular array on the outer wall of the shaft sleeve (174), a slot (176) is provided on the inner wall of the rotating plate (175), a telescopic rod (177) is provided on the inner wall of the slot (176), a spring (178) is provided on the outer wall of the telescopic rod (177), a block (179) is provided on the inner wall of the telescopic rod (177), the block (179) is slidably connected to the slot (176), and a transmission plate (1710) is provided on the outer wall of the block (179).

5. The cooling device for stainless steel blank casting according to claim 3, characterized in that: The outer wall of the casting machine body (1) is provided with a support platform (8), the outer wall of the support platform (8) is provided with a water tank (9), the outer wall of the water tank (9) is provided with a water inlet pipe (10), the outer wall of the water tank (9) is provided with one end of a water delivery pipe (18), and the other end of the water delivery pipe (18) is provided with a cooling machine housing (171).

6. The cooling device for stainless steel blank casting according to claim 1, characterized in that: The outer wall of the casting machine body (1) is provided with a plurality of bases (2), and the plurality of bases (2) are symmetrically distributed at the bottom of the casting machine body (1).

7. The cooling device for stainless steel blank casting according to claim 5, characterized in that: The water delivery pipe (18) and the conduit (172) are sleeve-connected.