Clutch intermediate shaft tool clamp
By designing the flipping mechanism and fixing components of the clutch intermediate shaft fixture, the problem of inaccurate manual flipping angle is solved, the drilling accuracy is controlled, and the production efficiency is improved.
Patent Information
- Application Number
- CN202422953528.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-12-02
AI Technical Summary
During the drilling process of the clutch intermediate shaft, it is impossible to accurately confirm the flipping angle after manual flipping, which makes it difficult to control the drilling accuracy in mass production, and there is a risk of rework, wasting manpower and time.
A clutch intermediate shaft fixture was designed, which included a flipping mechanism and a fixing assembly. The flipping mechanism could accurately flip the clutch intermediate shaft 180° to ensure drilling accuracy, and the limit block and fixing protrusion were used to achieve precise positioning.
The precision control of clutch intermediate shaft drilling is achieved, the efficiency of mass production is improved, and rework and waste of human resources are reduced.
Smart Images

Figure CN223418428U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of clutch intermediate shaft manufacturing, in particular to a clutch intermediate shaft fixture. Background Art
[0002] The C clutch intermediate shaft requires high-speed flow of lubricating oil during use, so it is necessary to drill holes, that is, to drill holes on opposite sides of the clutch shaft to facilitate operation. In the traditional drilling process, deep hole drilling is usually used to drill through the holes on both sides of the clutch at one time. The processing is difficult and has high requirements for tooling equipment. In addition, the probability of tooling hitting during the drilling process will also increase. Therefore, it is necessary to manually rotate the product 180° to drill holes on each side of the clutch separately. However, after manually flipping the clutch intermediate shaft, there will be a certain error, and it is impossible to confirm that the flipping angle is 180°. Therefore, the use of traditional drilling technology in mass production is not conducive to the control of production dimensions and is prone to rework, wasting manpower and time costs. Utility Model Content
[0003] The utility model aims to solve the problem in the prior art that after manually turning over the clutch intermediate shaft, the turning angle cannot be confirmed, and proposes a tooling fixture for the clutch intermediate shaft.
[0004] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0005] A clutch intermediate shaft fixture includes a base, wherein the base is a planar plate-shaped structure;
[0006] Two support frames, the two support frames are fixedly arranged on the base, and a space is provided between the two support frames;
[0007] A turning mechanism, the turning mechanism being arranged between the two support frames and connected to the two support frames;
[0008] A fixing assembly, the fixing assembly being arranged at one end of the flipping mechanism and being fixedly connected to the flipping mechanism;
[0009] Wherein, the flipping mechanism includes:
[0010] A rotating shaft, the rotating shaft being rotatably disposed between the two support frames, and one end of the rotating shaft being fixedly connected to the fixing assembly;
[0011] A limit block, the limit block is fixedly arranged at the top of the base and located between the two support frames, and the limit block is further provided with an arc groove adapted to the rotating shaft;
[0012] The fixing protrusion is arranged on the rotating surface of the rotating shaft and matched with the limiting block.
[0013] Further, the fixing assembly comprises:
[0014] The mounting shaft is fixedly connected with one end of the rotating shaft and located on one side of the support frame.
[0015] The end cap is arranged on the end of the mounting shaft away from the support frame and detachably connected with the mounting shaft.
[0016] The positioning block is arranged on the base and detachably connected with the base and matched with the clutch intermediate shaft.
[0017] Further, the limiting block is provided with a groove matched with the fixing protrusion.
[0018] Further, the mounting shaft is further provided with a positioning hole corresponding to the fixing protrusion.
[0019] Further, the rotating shaft is further fixedly provided with a handle at the end away from the mounting shaft.
[0020] Further, the rotating shaft and the mounting shaft are integrally formed.
[0021] Further, the end cap is threadedly connected with the mounting shaft.
[0022] The utility model discloses the beneficial effects are:
[0023] In the utility model, through setting over -turning mechanism, make over -turning mechanism can accurately rotate 180 DEG, thereby make the clutch intermediate shaft of fixed in fixing assembly can accurately rotate 180 DEG, carry out accurate drilling, solved the problem that manual clutch intermediate shaft turns over after, cannot confirm the turning angle, realized the control of clutch intermediate shaft drilling accuracy in batch production, improved production efficiency. DRAWINGS
[0024] Figure 1 It is a kind of clutch intermediate shaft tool fixture structure schematic diagram provided in the utility model embodiment Figure 1 ;
[0025] Figure 2 It is a kind of clutch intermediate shaft tool fixture structure schematic diagram provided in the utility model embodiment Figure 2 ;
[0026] Figure 3A schematic diagram of a clutch intermediate shaft fixture structure provided in an embodiment of the utility model Figure 3 .
[0027] The markings in the figure are as follows:
[0028] 1. Base;
[0029] 2. Support frame;
[0030] 3. Flipping mechanism; 31. Rotating axis; 311. Handle; 32. Limit block; 321. Groove; 33. Fixing protrusion;
[0031] 4. Fixing assembly; 41. Mounting shaft; 411. Positioning hole; 42. End cap; 43. Positioning block;
[0032] 5. Clutch intermediate shaft. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0034] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0035] In this utility model, unless otherwise specified or limited, the terms "connection" and "fixation" should be understood in a broad sense. For example, "fixation" can mean fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0036] In addition, if the description of "first", "second" and the like is involved in the embodiments of the utility model, the description of "first", "second" and the like is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can be explicitly or implicitly included at least one of the features. In addition, the meaning of "and / or" appearing throughout the text includes three parallel schemes. For example, "A and / or B" includes A scheme, or B scheme, or A and B scheme. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, also not within the protection scope required by the utility model.
[0037] Embodiment
[0038] Refer to Figure 1-3 As shown in the figure, a kind of clutch intermediate shaft 5 tool fixture, including base 1, two support frames 2 connected with the base 1, setting in two the turnover mechanism 3 of support frame 2, and with the fixed assembly 4 connected with the turnover mechanism 3.
[0039] It can be understood that C clutch intermediate shaft 5 is a part of automobile clutch, which is a cylindrical shaft body with a through hole arranged inside, and a plurality of mounting holes are formed on the shaft body.
[0040] The base 1 is a flat plate mechanism, i.e. the surface of the base 1 is flat, to improve the overall structural stability, so as to improve the precision of clutch intermediate shaft 5 drilling processing. Two support frames 2 are arranged at the top end of the base 1, i.e. the bottom end of two support frames 2 is fixedly connected with the top end of the base 1 by threaded bolt, to realize the purpose of quick disassembly, wherein two support frames 2 are separately arranged on the base 1, i.e. there is a gap between two support frames 2. The turnover mechanism 3 is arranged between two support frames 2, and the two ends of the turnover mechanism 3 are rotatably connected with two support frames 2, so that the turnover mechanism 3 rotates between two support frames 2. The fixed assembly 4 is arranged at one end of the turnover mechanism 3, and the fixed assembly 4 is fixedly connected with the turnover mechanism 3, and the fixed assembly 4 is used for clamping and fixing the clutch intermediate shaft 5.
[0041] In this embodiment, the flip mechanism 3 includes a rotation shaft 31, a fixed protrusion 33, and a limit block 32. Specifically, the rotation shaft 31 is disposed between the two support frames 2, wherein each support frame 2 is provided with a through hole, and both ends of the rotation shaft 31 are respectively disposed in the holes on the two support frames 2, so that the rotation shaft 31 rotates on the support frames 2. In addition, one end of the rotation shaft 31 is fixedly connected to the fixed assembly 4, so that when the rotation shaft 31 rotates, the fixed assembly 4 can rotate by the same angle. The limit block 32 is fixedly arranged on the top of the base 1, and the limit block 32 is located between the two support frames 2. An arc groove adapted to the rotating shaft 31 is opened on the limit block 32. The arc groove has a semicircular structure, and the notch of the arc groove fits the rotating shaft 31. The groove edges at the upper and lower ends of the arc groove are parallel to the central axis of the rotating shaft 31, that is, the end face of the limit block 32 close to the rotating shaft 31 is on the same vertical plane as the central axis of the rotating shaft 31. The fixing protrusion 33 is arranged on the rotating surface of the rotating shaft 31 that fits with the limit block 32. The fixing protrusion 33 is adapted to the limit block 32, and the limit block 32 is also provided with a groove 321 adapted to the fixing protrusion 33. The notch diameter of the groove 321 is adapted to the cross-sectional diameter of the fixing protrusion 33, so that when the fixing protrusion 33 abuts against the limit block 32, the axis center of the limit protrusion is located directly above or below the rotating shaft 31, that is, under the action of the fixing protrusion 33 and the limit block 32, the rotation angle of the rotating shaft 31 is 180°, thereby improving the accuracy of the rotation angle of the rotating shaft 31.
[0042] In this embodiment, when drilling a hole in the clutch intermediate shaft 5 is required, the turning mechanism 3 is rotated, causing the rotating shaft 31 to rotate and drive the fixing protrusion 33 to abut against the stop block 32. The clutch intermediate shaft 5 is then sleeved on the fixing assembly 4, and the drilling position is adjusted before being fixed. At this point, the intermediate shaft is drilled for the first time. After the first drilling is completed, the turning mechanism 3 is rotated again, causing the rotating shaft 31 to rotate and drive the fixing protrusion 33 to rotate until the other end of the stop block 32 abuts again. At this point, the rotating shaft 31 has rotated 180°, and the intermediate shaft is drilled again. This ensures that the centers of the two drilled holes are aligned, ensuring the accuracy of the two drilled holes. This solves the problem of being unable to confirm the flip angle after manually flipping the clutch intermediate shaft 5, enables accurate control of the drilling accuracy of the clutch intermediate shaft 5 in mass production, and improves production efficiency.
[0043] In this embodiment, the fixing assembly 4 includes a mounting shaft 41, an end cap 42, and a positioning block 43. The mounting shaft 41 is fixedly connected to one end of the rotating shaft 31 and is located on one side of the support frame 2. The mounting shaft 41 is compatible with the clutch intermediate shaft 5, that is, the shape and size of the mounting shaft 41 are compatible with the shape and size of the clutch intermediate shaft 5. When the clutch intermediate shaft 5 is sleeved on the mounting shaft 41, the mounting shaft 41 and the clutch intermediate shaft 5 fit more closely, providing greater support and friction for the clutch intermediate shaft 5, and ensuring that the clutch intermediate shaft 5 is stably mounted on the mounting shaft 41. The end cap 42 is arranged on the end of the mounting shaft 41 away from the support frame 2. The end cap 42 is connected to the mounting shaft 41 by a thread. The threaded connection is self-locking and is a detachable connection method to improve work efficiency. When the clutch intermediate shaft 5 is installed on the mounting shaft 41, the end cap 42 is fixedly installed on the mounting shaft 41, and the clutch intermediate shaft 5 is squeezed to lock it on the mounting shaft 41 to prevent the clutch intermediate shaft 5 from offsetting during drilling. When the rotating shaft 31 rotates, the clutch intermediate shaft 5 fixed on the mounting shaft 41 rotates by the same angle. The positioning block 43 is provided on the base. The positioning block 43 is used to prevent the end cap 42 from rotating together with the clutch intermediate shaft 5 due to the friction of the end cap 42 when fixing the clutch intermediate shaft 5. The positioning block 43 is detachably connected to the base so that the staff can take it, and the positioning block 43 is adapted to the clutch intermediate shaft 5, that is, a key is provided on the side of the positioning block 43 close to the mounting shaft 41, and the key is adapted to the mounting hole opened on the clutch intermediate shaft 5. After the clutch intermediate shaft 5 is sleeved on the mounting shaft 41, the key is embedded in the mounting hole opened on the clutch intermediate shaft 5 to prevent it from rotating.
[0044] Among them, a positioning hole 411 is also provided on the mounting shaft 41, and the positioning hole 411 corresponds to the fixing protrusion 33. The positioning hole 411 is a through hole that passes through the mounting shaft 41, that is, the openings at both ends of the positioning hole 411 are parallel to the fixing protrusion 33 and are located on the same axis. On the one hand, it is convenient to locate the drilling position of the clutch intermediate shaft 5, and on the other hand, it prevents damage to the mounting shaft 41 during drilling, thereby extending the service life of the equipment.
[0045] In some preferred embodiments, in order to facilitate the rotation of the rotating shaft 31, a handle 311 is fixedly provided on one end of the rotating shaft 31 away from the mounting shaft 41. The handle 311 is L-shaped, which is convenient for staff to hold and operate.
[0046] In some preferred embodiments, the rotating shaft 31 and the mounting shaft 41 are integrally formed to improve the consistency of the rotating angles of the rotating shaft 31 and the mounting shaft 41 and to improve the drilling accuracy.
[0047] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A fixture for a clutch intermediate shaft, characterized in that: include: A base (1), wherein the base (1) is a planar plate-shaped structure; Two support frames (2), the two support frames (2) are fixedly arranged on the base (1), and a gap is provided between the two support frames (2); A turning mechanism (3), the turning mechanism (3) being arranged between the two support frames (2), and the turning mechanism (3) being connected to the two support frames (2); A fixing component (4), the fixing component (4) being arranged at one end of the flipping mechanism (3), and the fixing component (4) being fixedly connected to the flipping mechanism (3); Wherein, the flipping mechanism (3) comprises: A rotating shaft (31), the rotating shaft (31) is rotatably disposed between the two support frames (2), and one end of the rotating shaft (31) is fixedly connected to the fixing assembly (4); A limit block (32), the limit block (32) is fixedly arranged at the top end of the base (1) and located between the two support frames (2), and the limit block (32) is also provided with an arc groove adapted to the rotating shaft (31); A fixed protrusion (33) is provided on a rotating surface of the rotating shaft (31) that matches the limiting block (32), and the fixed protrusion (33) is adapted to the limiting block (32).
2. A clutch intermediate shaft fixture according to claim 1, characterized in that: The fixing assembly (4) comprises: a mounting shaft (41), wherein the mounting shaft (41) is fixedly connected to one end of the rotating shaft (31), and the mounting shaft (41) is located on one side of the support frame (2); an end cap (42), the end cap (42) being arranged on an end of the mounting shaft (41) away from the support frame (2), and the end cap (42) and the mounting shaft (41) being detachably connected; A positioning block (43) is provided on the base, the positioning block (43) is detachably connected to the base, and the positioning block (43) is adapted to the clutch intermediate shaft (5).
3. The clutch intermediate shaft fixture according to claim 1, characterized in that: The limiting block (32) is provided with a groove (321) adapted to the fixing protrusion (33).
4. A clutch intermediate shaft fixture according to claim 2, characterized in that: A positioning hole (411) is also provided on the installation shaft (41), and the positioning hole (411) corresponds to the fixing protrusion (33).
5. The clutch intermediate shaft fixture according to claim 2, characterized in that: A handle (311) is also fixedly provided on one end of the rotating shaft (31) away from the installation shaft (41).
6. The clutch intermediate shaft fixture according to claim 2, characterized in that: The rotating shaft (31) and the mounting shaft (41) are an integrally formed structure.
7. The clutch intermediate shaft fixture according to claim 2, characterized in that: The end cap (42) is threadably connected to the mounting shaft (41).