Cutting equipment for gear machining

Abstract

The utility model relates to the field of gear machining, and discloses cutting equipment for gear machining, which comprises a main body box, a mounting cavity is formed in the inner wall of the main body box, a bottom plate is fixedly connected to the inner bottom surface of the mounting cavity, a lifting box is slidably connected to the front end of the middle of the upper surface of the bottom plate, and a mounting box is fixedly connected to the upper end of the lifting box. A moving plate is fixedly connected to one side of the upper surface of the bottom plate, a connecting groove is formed in the middle of the rear end of the lifting box, a threaded rod is rotationally connected to the inner bottom face of the connecting groove, and a worm wheel is fixedly connected to the upper end of the threaded rod. According to the cutting device, meshing transmission of the worm and the worm gear has self-locking performance, it can be guaranteed that the position of the cutting knife is stable after the cutting knife is adjusted to the proper height, height change caused by external factors such as vibration is prevented, the threaded sleeve and the connecting plate convert rotary motion into linear motion, and accurate lifting of the cutting knife is achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to gear machining field especially relates to a cutting equipment for gear machining. BACKGROUND

[0002] With the continuous progress of industrial technology, cutting equipment for gear machining has also undergone significant development. Traditional gear machining mainly relies on manual work and simple mechanical processing equipment. With the introduction of computer technology and automation technology, modern gear machining equipment gradually develops towards high efficiency, high precision and intelligence.

[0003] However, the traditional gear cutting equipment may rely on manual operation for height adjustment of the cutting knife, such as manual rotation of the lead screw or other simple mechanical adjustment methods. This manual adjustment is prone to errors, which may result in uneven product quality.

[0004] The present application provides a cutting equipment for gear machining to solve the problems mentioned in the background. SUMMARY

[0005] The utility model discloses a cutting equipment for gear machining to solve the problems in the prior art. The height of the cutting knife is adjusted by a series of transmission mechanisms including a third servo motor, a worm, a worm gear, a threaded rod and a threaded sleeve, which can achieve accurate position control. The height adjustment of the position allows the cutting knife to approach the gear at an appropriate distance, which helps to improve the cutting accuracy. The first servo motor drives the clamping column and the placement plate to rotate, allowing the gear to rotate at a uniform speed during cutting. Combined with the precise position control of the cutting knife, the gear can be uniformly cut in the circumferential direction, ensuring consistent processing of each tooth or other cutting parts, which is conducive to producing high-quality gears. The entire operation process is controlled by the PLC control panel, and the motors work together to realize an automated processing flow from gear installation, cutting knife positioning to gear rotation cutting. This automated operation method reduces manual intervention and improves production efficiency. It also allows for production through pre-set programs to ensure the stability of product quality.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] A cutting equipment for gear machining includes a main body box, an installation cavity is formed in the inner wall of the main body box, a bottom plate is fixedly connected to the inner bottom surface of the installation cavity, a lifting box is slidably connected to the front end of the middle part of the upper surface of the bottom plate, an installation box is fixedly connected to the upper end of the lifting box, a moving plate is fixedly connected to one side of the upper surface of the bottom plate, a connecting groove is formed in the middle part of the rear end of the lifting box, a threaded rod is rotatably connected to the inner bottom surface of the connecting groove, and a worm gear is fixedly connected to the upper end of the threaded rod.

[0008] A worm is rotatably connected to one side of the inner wall of the installation box, a threaded sleeve is provided on the shaft of the threaded rod, the worm is meshed with the worm wheel, a connecting plate is provided at the rear end of the threaded sleeve, an electric telescopic rod is provided on the inner wall of the movable plate, and the other side of the output end of the electric telescopic rod is fixedly connected to the outer wall of the lifting box;

[0009] Through the above technical solution, the meshing transmission of the worm and the worm wheel is self-locking, which can ensure the stability of the position of the cutting knife after it is adjusted to the appropriate height, and prevent height changes due to external factors such as vibration. The threaded sleeve and the connecting plate convert rotational motion into linear motion to achieve precise lifting and lowering of the cutting knife. The connection between the electric telescopic rod and the lifting box further enhances the flexibility and controllability of the cutting knife height adjustment. The synergistic effect of the two can more accurately control the distance between the cutting knife and the gear, thereby improving cutting accuracy.

[0010] Furthermore, slide grooves are provided on both sides of the rear end of the lifting box, the front end of the connecting plate slides with the inner wall of the connecting groove, and both sides of the front end of the connecting plate are slidably connected with the inner wall of the slide groove;

[0011] Through the above technical solution, the slide groove provides precise guidance for the up and down movement of the connecting plate, ensuring that the cutting knife will not deviate during the lifting process, further improving the accuracy and stability of the cutting knife position. This sliding connection method can reduce the impact of vibration or other external force factors on the cutting knife position during the cutting process, ensuring that the cutting knife always moves along the predetermined trajectory, which is conducive to improving the quality and accuracy of gear processing.

[0012] Furthermore, a protective glass is hingedly connected to one side of the main box, and a PLC control panel is fixedly connected to the rear end of the main box;

[0013] Through the above technical solution, the hinged protective glass is convenient for operators to open for installation and removal of gears. At the same time, closing it when the equipment is running can effectively prevent debris generated during the cutting process from splashing and injuring people, thereby protecting the safety of operators. The PLC control panel provides a convenient control interface for the automated operation of the entire equipment. Operators can accurately set and adjust cutting parameters, motor speed, etc. on the panel to achieve precise control of the equipment, improve production efficiency and product quality, and also facilitate fault diagnosis and maintenance of the equipment.

[0014] Furthermore, a third servo motor is fixedly connected to one side of the front end of the inner wall of the installation box, and an output end of the third servo motor is fixedly connected to the front end of the worm;

[0015] Through the technical scheme, the third servo motor serves as a power source, can accurately control the rotating speed and angle of the worm, the servo motor has high-precision speed and position control capability, which makes the height adjustment of the cutting knife more accurate, can realize micron-level height adjustment, through the control of the third servo motor by the PLC control panel, the height of the cutting knife can be quickly and accurately adjusted according to the machining requirements of different gears, and the adaptability and machining precision of the equipment to different machining tasks are improved.

[0016] Further, the rear end of the upper surface of the bottom plate is fixedly connected with a fixing frame, the middle of the lower end of the fixing frame is fixedly connected with a first servo motor, the upper end of the fixing frame is rotatably connected with a placing plate, and the middle of the upper surface of the placing plate is fixedly connected with a clamping column.

[0017] Through the technical scheme, the first servo motor provides stable and accurate power for the rotation of the placing plate, and the clamping column can firmly fix the gear, so that displacement of the gear during cutting is avoided. During cutting, the first servo motor drives the placing plate and the gear to rotate at a constant speed, combined with accurate position control of the cutting knife, uniform cutting in the circumferential direction of the gear can be realized, the machining precision of each tooth or other cutting parts is consistent, the quality and performance of the gear are improved, and the gear machining is suitable for gears of various shapes and sizes.

[0018] Further, the middle of the other side of the connecting plate is fixedly connected with a second servo motor, and the middle of the connecting plate is rotatably connected with a cutting knife.

[0019] Through the technical scheme, the high-speed rotating cutting knife can realize efficient and accurate cutting in cooperation with the uniformly rotating gear, reduce defects such as burrs and cracks during cutting, and improve the surface quality and dimensional accuracy of gear machining.

[0020] Further, the output end of the second servo motor penetrates through the connecting plate to the outside of the connecting plate and is fixedly connected with the outer wall of the cutting knife.

[0021] Through the technical scheme, the second servo motor serves as a power source for the rotation of the cutting knife, can accurately control the rotating speed of the cutting knife, and can flexibly adjust the rotating speed of the cutting knife according to factors such as gear material and thickness through the PLC control panel, so as to ensure the stability and cutting quality of the cutting process.

[0022] The utility model has the advantages of the following beneficial effects:

[0023] The utility model proposes a cutting equipment for gear processing, which controls the electric telescopic rod to move the lifting box through the PLC control panel, and uses a series of transmission mechanisms such as the third servo motor, worm, worm wheel, threaded rod and threaded sleeve to adjust the height of the cutting knife, so as to achieve accurate position control. The height adjustment of the position can make the cutting knife close to the gear at an appropriate distance, which helps to improve the cutting accuracy. The first servo motor drives the clamping column and the placement plate to rotate, so that the gear rotates at a uniform speed during cutting. Combined with the precise position control of the cutting knife, the gear can be cut evenly in the circumferential direction, ensuring that the processing of each tooth or other cutting part is consistent, which is conducive to the production of high-quality gears. The entire operation process is controlled by the PLC control panel, and the various motors work together to realize an automated processing flow, from gear installation, cutting knife positioning to gear rotation cutting. This automated operation method reduces manual intervention and improves production efficiency. It can also achieve production through preset programs to ensure the stability of product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is an axonometric drawing of a cutting device for gear processing proposed in the present utility model;

[0025] Figure 2 This is a main structural diagram of a gear processing cutting device proposed in the utility model;

[0026] Figure 3 This is a partial structural diagram of a gear cutting device proposed in the present invention;

[0027] Figure 4 This is an exploded view of the partial structure of a gear cutting device proposed in the present invention;

[0028] Figure 5 Axonometric drawing of local parts of a gear cutting device proposed in this utility model

[0029] Figure 6 This is an exploded axonometric view of a portion of the structure of a cutting device for gear processing proposed in the present invention.

[0030] Legend:

[0031] 1. Main box; 2. Protective glass; 3. Mounting cavity; 4. PLC control panel; 5. Base plate; 6. Fixing bracket; 7. Lifting box; 8. Mounting box; 801. Third servo motor; 802. Worm; 803. Worm gear; 804. Threaded rod; 805. Threaded sleeve;

[0032] 9. Placement plate; 10. Clamping column; 11. Connecting plate; 12. Moving plate; 13. First servo motor; 14. Electric telescopic rod; 15. Cutting knife; 16. Second servo motor; 17. Slide groove; 18. Connecting groove. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the specific embodiments of the present invention to clearly and completely describe the technical solutions in the specific embodiments of the present invention. Obviously, the specific embodiments described are only part of the specific embodiments of the present invention, not all of the specific embodiments. Based on the specific embodiments of the present invention, all other specific embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0034] Reference Figure 1-6 , a specific implementation method provided by the utility model:

[0035] A gear cutting device includes a main body box 1, an inner wall of the main body box 1 defines a mounting cavity 3, the inner bottom surface of the mounting cavity 3 is fixedly connected to a base plate 5, a lifting box 7 is slidably connected to the front end of the middle portion of the upper surface of the base plate 5, the upper end of the lifting box 7 is fixedly connected to a mounting box 8, a movable plate 12 is fixedly connected to one side of the upper surface of the base plate 5, a connecting groove 18 is defined in the middle portion of the rear end of the lifting box 7, a threaded rod 804 is rotatably connected to the inner bottom surface of the connecting groove 18, and a worm gear 803 is fixedly connected to the upper end of the threaded rod 804;

[0036] A worm 802 is rotatably connected to one side of the inner wall of the mounting box 8, a threaded sleeve 805 is sleeved on the shaft of the threaded rod 804, the worm 802 is meshed with the worm wheel 803, a connecting plate 11 is provided at the rear end of the threaded sleeve 805, an electric telescopic rod 14 is provided on the inner wall of the movable plate 12, and the other side of the output end of the electric telescopic rod 14 is fixedly connected to the outer wall of the lifting box 7;

[0037] The meshing transmission between the worm 802 and the worm wheel 803 is self-locking, which can ensure the stability of the position of the cutting knife 15 after it is adjusted to the appropriate height, and prevent height changes due to external factors such as vibration. The threaded sleeve 805 and the connecting plate 11 convert rotational motion into linear motion to achieve precise lifting and lowering of the cutting knife 15. The connection between the electric telescopic rod 14 and the lifting box 7 further enhances the flexibility and controllability of the height adjustment of the cutting knife 15. The synergistic effect of the two can more accurately control the distance between the cutting knife 15 and the gear, thereby improving cutting accuracy.

[0038] The two sides of the rear end of the lifting box 7 are provided with slide grooves 17, and the front end of the connecting plate 11 slides with the inner wall of the connecting groove 18. The two sides of the front end of the connecting plate 11 are slidably connected with the inner wall of the slide groove 17. The slide groove 17 provides a precise guide for the up and down movement of the connecting plate 11, ensuring that the cutting knife 15 will not deviate during the lifting process, further improving the accuracy and stability of the position of the cutting knife 15. This sliding connection method can reduce the influence of vibration or other external force factors on the position of the cutting knife 15 during the cutting process, ensuring that the cutting knife 15 always moves along the predetermined trajectory, which is beneficial to improving the quality and accuracy of gear processing. A protective glass 2 is hingedly connected to one side of the body box 1, and a PLC control panel 4 is fixedly connected to the rear end of the main body box 1. The hinged protective glass 2 is convenient for the operator to open for installation and removal of gears. At the same time, closing it when the equipment is running can effectively prevent debris generated during the cutting process from splashing and injuring people, protecting the safety of the operator. The PLC control panel 4 provides a convenient control interface for the automated operation of the entire equipment. The operator can accurately set and adjust the cutting parameters, motor speed, etc. on the panel to achieve precise control of the equipment, improve production efficiency and product quality, and also facilitate fault diagnosis and maintenance of the equipment.

[0039] A third servo motor 801 is fixedly connected to one side of the front end of the inner wall of the mounting box 8, and the output end of the third servo motor 801 is fixedly connected to the front end of the worm 802. The third servo motor 801 serves as a power source and can accurately control the rotation speed and angle of the worm 802. The servo motor has high-precision speed and position control capabilities, which makes the height adjustment of the cutting knife 15 more precise and can achieve micron-level height adjustment. Through the control of the third servo motor 801 by the PLC control panel 4, the height of the cutting knife 15 can be adjusted quickly and accurately according to the processing requirements of different gears, thereby improving the adaptability and processing accuracy of the equipment to different processing tasks.

[0040] The rear end of the upper surface of the base plate 5 is fixedly connected to a fixing frame 6, the middle part of the lower end of the fixing frame 6 is fixedly connected to a first servo motor 13, the upper end of the fixing frame 6 is rotatably connected to a placement plate 9, the middle part of the upper surface of the placement plate 9 is fixedly connected to a clamping column 10, and the first servo motor 13 provides stable and precise power for the rotation of the placement plate 9. The clamping column 10 can firmly fix the gear to ensure that the gear will not be displaced during the cutting process. During cutting, the first servo motor 13 drives the placement plate 9 and the gear to rotate at a constant speed. Combined with the precise position control of the cutting knife 15, it can achieve uniform cutting in the circumferential direction of the gear, ensure the consistent processing accuracy of each tooth or other cutting part, improve the quality and performance of the gear, and is also suitable for processing gears of various shapes and sizes.

[0041] A second servo motor 16 is fixedly connected to the middle of the other side of the connecting plate 11, and a cutting knife 15 is rotatably connected to the middle of the connecting plate 11. The high-speed rotating cutting knife 15 cooperates with the uniformly rotating gear to achieve efficient and precise cutting, reduce burrs, cracks and other defects in the cutting process, and improve the surface quality and dimensional accuracy of gear processing. The output end of the second servo motor 16 passes through the connecting plate 11 to the outside of the connecting plate 11 and is fixedly connected to the outer wall of the cutting knife 15. The second servo motor 16 serves as the power source for the rotation of the cutting knife 15 and can accurately control the rotation speed of the cutting knife 15. The rotation speed of the cutting knife 15 can be flexibly adjusted through the PLC control panel 4 according to factors such as gear material and thickness to ensure the stability of the cutting process and the cutting quality.

[0042] Working principle: This gear processing and cutting equipment realizes the opening and closing of the operating area through the hinged protective glass 2. After opening the protective glass 2, the gear to be processed is placed on the placement plate 9 so that the middle part of the gear is engaged with the clamping column 10, thereby fixing the gear. This fixing method provides a basis for subsequent stable cutting and ensures that the gear will not be displaced during the cutting process. After closing the protective glass 2, the equipment forms a relatively closed working space, which not only protects the safety of the operator but also reduces the interference of external factors on the cutting process. The PLC control panel starts the electric telescopic rod 14, and the electric telescopic rod 14 pushes the lifting box 7 to slide on the bottom plate 5 to realize the preliminary coarse adjustment of the cutting knife 15 in the vertical direction. At the same time, the third servo motor 801 in the mounting box 8 is started, driving the worm 802 to rotate, and the worm wheel 803 engaged with the worm 802 rotates accordingly. Since the worm wheel 803 is fixedly connected to the threaded rod 804, the threaded rod 804 also rotates, and the threaded sleeve 805 on the threaded rod 804 rotates. Under the action of the drive mechanism, the drive mechanism 11 drives the cutting knife 15 to be further accurately adjusted in the vertical direction through the connecting plate 11. This method of the electric telescopic rod 14 and the threaded transmission mechanism working together can control the distance between the cutting knife 15 and the gear, ensuring that the cutting knife 15 is close to the gear at the optimal height, and preparing for accurate cutting. After the height of the cutting knife 15 is adjusted into place, the first servo motor 13 is started, driving the placement plate 9 and the clamping column 10 to rotate, thereby making the gear fixed on the clamping column 10 rotate at a uniform speed. At the same time, the second servo motor 16 installed on the connecting plate 11 drives the cutting knife 15 to rotate at a high speed. During the rotation of the gear, the cutting knife 15 cuts the gear. Since the height of the cutting knife 15 is accurately adjusted and the gear rotates at a uniform speed, the cutting knife 15 can achieve uniform cutting in the circumferential direction of the gear. Whether it is cutting the tooth shape of the gear or other parts that need to be processed, the consistency of each cutting position can be guaranteed, thereby effectively improving the processing quality of the gear.

[0043] Finally, it should be noted that, in the description of this utility model, unless otherwise specified, "plurality" means two or more; terms such as "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," and "tail" indicate positions or relationships based on those shown in the accompanying drawings. These terms are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, terms such as "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0044] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0045] The above description is only a preferred specific embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned specific embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned specific embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A gear cutting device, comprising a main body box (1), characterized in that: The main body box (1) has an inner wall provided with an installation cavity (3), the inner bottom surface of the installation cavity (3) is fixedly connected to a bottom plate (5), the front end of the middle portion of the upper surface of the bottom plate (5) is slidably connected to a lifting box (7), the upper end of the lifting box (7) is fixedly connected to a mounting box (8), one side of the upper surface of the bottom plate (5) is fixedly connected to a movable plate (12), a connecting groove (18) is provided in the middle portion of the rear end of the lifting box (7), the inner bottom surface of the connecting groove (18) is rotatably connected to a threaded rod (804), and the upper end of the threaded rod (804) is fixedly connected to a worm gear (803); A worm (802) is rotatably connected to one side of the inner wall of the installation box (8); a threaded sleeve (805) is sleeved on the rod body of the threaded rod (804); the worm (802) is meshed with the worm wheel (803); a connecting plate (11) is provided at the rear end of the threaded sleeve (805); an electric telescopic rod (14) is provided on the inner wall of the movable plate (12); and the other side of the output end of the electric telescopic rod (14) is fixedly connected to the outer wall of the lifting box (7).

2. The gear cutting device according to claim 1, characterized in that: Slide grooves (17) are provided on both sides of the rear end of the lifting box (7), the front end of the connecting plate (11) slides with the inner wall of the connecting groove (18), and both sides of the front end of the connecting plate (11) are slidably connected with the inner wall of the slide groove (17).

3. The gear cutting device according to claim 1, characterized in that: A protective glass (2) is hingedly connected to one side of the main box (1), and a PLC control panel (4) is fixedly connected to the rear end of the main box (1).

4. The gear cutting device according to claim 1, characterized in that: A third servo motor (801) is fixedly connected to one side of the front end of the inner wall of the installation box (8), and the output end of the third servo motor (801) is fixedly connected to the front end of the worm (802).

5. The gear cutting device according to claim 1, characterized in that: The rear end of the upper surface of the base plate (5) is fixedly connected to a fixing frame (6), the middle part of the lower end of the fixing frame (6) is fixedly connected to a first servo motor (13), the upper end of the fixing frame (6) is rotatably connected to a placement plate (9), and the middle part of the upper surface of the placement plate (9) is fixedly connected to a clamping column (10).

6. The gear cutting device according to claim 1, characterized in that: A second servo motor (16) is fixedly connected to the middle of the other side of the connecting plate (11), and a cutting knife (15) is rotatably connected to the middle of the connecting plate (11).

7. The gear cutting device according to claim 6, characterized in that: The output end of the second servo motor (16) passes through the connecting plate (11) to the outside of the connecting plate (11) and is fixedly connected to the outer wall of the cutting blade (15).

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