Resistance welding electrode cap dismounting device
By adjusting the length of the connecting rod and the sleeve storage design, the problem of the resistance welding electrode cap disassembly device requiring great force when disassembling is difficult is solved, thereby improving work efficiency and reducing storage space occupancy.
Patent Information
- Application Number
- CN202422814096.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-19
AI Technical Summary
The existing resistance welding electrode cap removal device requires a large amount of force when facing an electrode cap that is difficult to remove, which affects work efficiency. In addition, the long removal tool takes up a lot of space and lacks practicality.
A resistance welding electrode cap disassembly device was designed. The length of the connecting rod was adjusted to provide a greater torque, which facilitated the disassembly of the electrode cap. The connecting rod was accommodated in a sleeve to reduce the occupied space.
It makes it easier to remove the electrode cap, improving work efficiency, and reduces the space occupied by the device when not in use, increasing storage flexibility.
Smart Images

Figure CN223418560U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of disassembly devices, in particular to a resistance welding electrode cap disassembly device. Background Art
[0002] Resistance welding is a widely used welding technique for joining metal materials. It achieves this by generating resistance heat when an electric current passes through the workpiece. During the resistance welding process, the electrode cap, a crucial component of the welding electrode, directly contacts the workpiece, transmitting current and pressure, and thus directly impacting weld quality. However, during resistance welding, the electrode cap gradually deteriorates due to high temperatures, high pressures, and wear of the cap material. Regular replacement is required to maintain weld quality, necessitating the use of a resistance welding electrode cap removal device.
[0003] However, the existing resistance welding electrode cap removal device still has certain defects. For example, when faced with some difficult-to-remove electrode caps, the operator needs to use greater force than usual to remove the electrode cap, which is inconvenient and affects work efficiency. Secondly, although a removal tool with a longer lever arm can be used, the space occupied by the longer removal tool during storage will also increase, which lacks practicality. Utility Model Content
[0004] The purpose of the present utility model is to solve at least one of the technical problems existing in the prior art, and to provide a resistance welding electrode cap disassembly device, which can adjust the overall length of the connecting rod, thereby providing the operator with a greater torque when disassembling the electrode cap, so that the operator can complete the disassembly of the electrode cap more easily, improve work efficiency, and can conveniently store the connecting rod into the interior of the sleeve, thereby reducing the space occupied by the entire device and improving flexibility during storage.
[0005] The utility model also provides a resistance welding electrode cap disassembly device, comprising:
[0006] The inner surface of the interference block is fixedly connected to a fixed column, the outer surface of the fixed column is rotatably connected to a sleeve, the outer surface of the interference block is fixedly connected to a connecting rod, the end of the connecting rod away from the interference block is fixedly connected to a limiting block, the side surface of the limiting block is fixedly connected to a first spring, the end of the first spring away from the limiting block is fixedly connected to a sleeve, and the inner surface of the limiting block is slidably connected to a guide rod.
[0007] An adjustment assembly includes a fixed seat, a fixed rod, a flip seat, an arc-shaped plug, a second spring and a T-shaped handle. The inner surface of the fixed seat is fixedly connected to the fixed rod, the lower surface of the flip seat is fixedly connected to the arc-shaped plug, the lower surface of the flip seat is fixedly connected to the second spring, and the outer surface of the flip seat is fixedly connected to the T-shaped handle.
[0008] According to the resistance welding electrode cap disassembly device, an arc-shaped socket is provided on the upper surface of the connecting rod, and the inner surface of the arc-shaped socket is adapted to the arc-shaped plug block, so as to facilitate adjustment of the lever arm length of the entire device.
[0009] According to the resistance welding electrode cap disassembly device, a sheath is provided on the outer surface of the sleeve, and the sheath is made of rubber to provide a comfortable grip for the operator.
[0010] According to the resistance welding electrode cap disassembly device, the outer surface of the sleeve is provided with a through hole, the inner surface of the through hole is provided with a first tooth block, and the outer surface of the interference block is provided with a second tooth block, which facilitates clamping the electrode cap during disassembly.
[0011] According to the resistance welding electrode cap disassembly device, the upper surface of the sleeve is fixedly connected to the fixing seat, and the outer surface of the fixing rod is rotatably connected to the flip seat.
[0012] According to the resistance welding electrode cap disassembly device, the outer surface of the arc-shaped plug is slidably connected to the sleeve, and the lower end of the second spring is fixedly connected to the sleeve.
[0013] According to the resistance welding electrode cap disassembly device, the arc-shaped jacks are multiple in number and linearly distributed left and right, which facilitates adjustment of the length of the entire device.
[0014] According to the resistance welding electrode cap disassembly device, the outer surface of the connecting rod is slidably connected to the sleeve, and both ends of the guide rod are fixedly connected to the sleeve.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] 1. By setting the sleeve and the adjustment component, the overall length of the connecting rod can be adjusted, thereby providing the operator with a greater torque when removing the electrode cap, making it easier for the operator to complete the removal of the electrode cap and improving work efficiency;
[0017] 2. By providing a limit block, a first spring and a guide rod, the connecting rod can be conveniently stored inside the sleeve, thereby reducing the space occupied by the entire device and improving storage flexibility.
[0018] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0020] Figure 1This is a schematic diagram of the overall structure of a resistance welding electrode cap removal device of the present invention;
[0021] Figure 2 This is a partial cross-sectional view of the structure of a resistance welding electrode cap removal device according to the present invention;
[0022] Figure 3 This is a longitudinal sectional view of a portion of the structure of a resistance welding electrode cap removal device according to the present invention;
[0023] Figure 4 for Figure 3 A schematic diagram of the structure at point A in the middle;
[0024] Figure 5 The utility model is a schematic diagram of the overall structure of a resistance welding electrode cap disassembly device.
[0025] Legend:
[0026] 1. Interference block; 2. Fixed column; 3. Sleeve; 4. Connecting rod; 5. Limit block; 6. First spring; 7. Sleeve; 8. Guide rod; 9. Adjustment assembly; 10. Fixed seat; 11. Fixed rod; 12. Flip seat; 13. Arc-shaped plug block; 14. Second spring; 15. T-shaped handle; 16. Arc-shaped socket; 17. Sheath; 18. Through hole; 19. First tooth block; 20. Second tooth block. DETAILED DESCRIPTION
[0027] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0028] Reference Figure 1-5The cam 7 is a kind of cam which is fixed on the cam 7 and is fixed on the cam 7. The cam 7 has a plurality of grooves, which are respectively provided with a tooth block 19 and a tooth bar 20, and a tooth bar 3 is connected to the cam 7 at the outer surface of the cam 7. The cam 7 has a plurality of grooves, which are respectively provided with a tooth block 19 and a tooth bar 20. The cam 7 has a plurality of grooves, which are respectively provided with a tooth block 19 and a tooth bar 31.
[0029] Adjustment assembly 9, the adjustment assembly 9 includes a fixed seat 10, a fixed rod 11, a flip seat 12, an arc-shaped plug 13, a second spring 14 and a T-shaped handle 15. The inner surface of the fixed seat 10 is fixedly connected to the fixed rod 11, the lower surface of the flip seat 12 is fixedly connected to the arc-shaped plug 13, the lower surface of the flip seat 12 is fixedly connected to the second spring 14, the outer surface of the flip seat 12 is fixedly connected to the T-shaped handle 15, the inner surface of the arc-shaped socket 16 is adapted to the arc-shaped plug 13, the upper surface of the sleeve 7 is fixedly connected to the fixed seat 10, the outer surface of the fixed rod 11 is rotatably connected to the flip seat 12, the outer surface of the arc-shaped plug 13 is slidably connected to the sleeve 7, and the lower end of the second spring 14 is fixedly connected to the sleeve 7.
[0030] Working principle: When in use, put the through hole 18 on the electrode cap, and then drive the connecting rod 4 through the sheath 17 to drive the interference block 1 to cooperate with the fixed column 2 to flip. When the first tooth block 19 inside the through hole 18 and the second tooth block 20 on the outer surface of the interference block 1 clamp the electrode cap, continue to flip the connecting rod 4 as a whole to loosen or tighten the electrode cap. When the electrode cap is difficult to disassemble, press the T-shaped handle 15 on the adjustment component 9 to drive the flip seat 12 to drive the arc plug 13 to flip around the fixed rod 11, and compress the second spring 14 to disengage the arc plug 13 from the corresponding arc plug 16. Then verify that the guide rod 8 pulls the sleeve 7 outward through the limit block 5 to make the connecting rod 4 inside the sleeve 7 extend. And stretch the first spring 6, and then when the length of the connecting rod 4 is sufficient, loosen the T-shaped handle 15, and under the action of the restoring force of the second spring 14, the arc-shaped plug 13 will automatically snap into the corresponding arc-shaped socket 16, thereby temporarily fixing the length of the force arm of the device, and then the increase in the length of the force arm can increase the torque when removing the electrode cap, so that the operator can use less force to remove the tighter electrode cap, thereby improving work efficiency. When the entire device needs to be stored, just press the T-shaped handle 15 again to drive the arc-shaped plug 13 out of the inside of the arc-shaped socket 16. At this time, under the action of the rebound force of the first spring 6, the connecting rod 4 will automatically retract into the inside of the sleeve 7 to reduce the space occupied by the entire device and improve practicality.
[0031] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A resistance welding electrode cap removal device, characterized in that: include: A resistance block (1), wherein the inner surface of the resistance block (1) is fixedly connected to a fixed column (2), the outer surface of the fixed column (2) is rotatably connected to a sleeve (3), the outer surface of the resistance block (1) is fixedly connected to a connecting rod (4), the end of the connecting rod (4) away from the resistance block (1) is fixedly connected to a limiting block (5), the side surface of the limiting block (5) is fixedly connected to a first spring (6), the end of the first spring (6) away from the limiting block (5) is fixedly connected to a sleeve (7), and the inner surface of the limiting block (5) is slidably connected to a guide rod (8); An adjusting assembly (9) comprises a fixing seat (10), a fixing rod (11), a flip seat (12), an arc-shaped plug-in block (13), a second spring (14) and a T-shaped handle (15); the inner surface of the fixing seat (10) is fixedly connected to the fixing rod (11); the lower surface of the flip seat (12) is fixedly connected to the arc-shaped plug-in block (13); the lower surface of the flip seat (12) is fixedly connected to the second spring (14); and the outer surface of the flip seat (12) is fixedly connected to the T-shaped handle (15).
2. The resistance welding electrode cap disassembly device according to claim 1, characterized in that: An arc-shaped insertion hole (16) is provided on the upper surface of the connecting rod (4), and the inner surface of the arc-shaped insertion hole (16) is adapted to the arc-shaped insertion block (13).
3. The resistance welding electrode cap disassembly device according to claim 1, characterized in that: The outer surface of the sleeve (7) is provided with a sheath (17), and the material of the sheath (17) is rubber.
4. The resistance welding electrode cap removal device according to claim 1, characterized in that: The outer surface of the sleeve (3) is provided with a through hole (18), the inner surface of the through hole (18) is provided with a first tooth block (19), and the outer surface of the interference block (1) is provided with a second tooth block (20).
5. The resistance welding electrode cap removal device according to claim 1, characterized in that: The upper surface of the sleeve (7) is fixedly connected to the fixing seat (10), and the outer surface of the fixing rod (11) is rotationally connected to the turning seat (12).
6. The resistance welding electrode cap removal device according to claim 1, characterized in that: The outer surface of the arc-shaped plug-in block (13) is slidably connected to the sleeve (7), and the lower end of the second spring (14) is fixedly connected to the sleeve (7).
7. The resistance welding electrode cap removal device according to claim 2, characterized in that: The number of the arc-shaped jacks (16) is multiple and linearly distributed left and right.
8. The resistance welding electrode cap removal device according to claim 1, characterized in that: The outer surface of the connecting rod (4) is slidably connected to the sleeve (7), and both ends of the guide rod (8) are fixedly connected to the sleeve (7).