Anchoring toothed plate reinforcement cage positioning machining device with fire receiving and slag receiving functions
By designing an anchor tooth plate steel cage positioning and processing device with the function of connecting fire and slag, the positioning accuracy and safety issues of the anchor tooth plate steel cage manufacturing process are solved, efficient and safe welding processing is achieved, and construction efficiency and environmental cleanliness are improved.
Patent Information
- Application Number
- CN202422638566.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-10-30
AI Technical Summary
In the existing technology, the manufacturing, forming and positioning accuracy and quality of the anchor tooth plate steel cage are difficult to ensure, the construction efficiency is low, the splashing of sparks and welding slag during welding increases safety risks and pollutes the working environment, and cleaning the welding area is time-consuming and labor-intensive, which violates construction safety regulations.
An anchored tooth plate steel cage positioning and processing device with fire and slag collection functions was designed, which includes a fire basin, a placement rack, a limit rod, a scale bar and a storage cabinet. It can accurately position the gradient stirrups and steel bars, collect sparks and slag during welding, and reduce spatter and cleaning time.
It improves the processing accuracy and construction efficiency of the anchor tooth plate steel cage, reduces manual intervention and processing errors, ensures safety and a clean working environment, complies with construction safety regulations, and improves work efficiency and material quality.
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Figure CN223418661U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a processing device, concretely relates to a kind of anchoring tooth plate reinforcement cage positioning processing device with fire connection slag function, it is mainly used to process and make tooth plate reinforcement cage, belong to building engineering technical field. BACKGROUND
[0002] Generally speaking, with the continuous development of urban construction, bridge, tunnel, dam, subway and other infrastructure construction is increasingly important. Among them, the pier body is one of the very important bearing components in bridge and tunnel structure, and its bearing capacity is directly related to the safety and stability of the whole structure. In the production process of pier body, the processing of reinforcement cage is a very critical step.
[0003] Because the stirrup of the anchoring tooth plate of the simply supported and then continuous T-row beam plate is gradually designed, in the past, the anchoring tooth plate reinforcement cage is often directly processed by steel reinforcement workers in the semi-finished product storage area by visual inspection and measurement, and the positioning accuracy and processing quality are difficult to guarantee, and the construction efficiency is also low. At the same time, in the process of reinforcement cage processing, the following adverse effects may be caused: 1. The sparks and welding slag generated during welding operation may splash around, increasing the risk of fire and threatening the safety of workers; 2. If the smoke and particulate matter generated during welding process are not properly treated, the working environment will be polluted, affecting the health of workers, and may also pollute the surrounding environment; 3. If welding slag and sparks fall on steel reinforcement or other materials, it may cause damage to the surface of the materials, affecting the quality and performance of the materials; 4. After welding is completed, workers need to spend extra time and effort to clean the welding area, which will reduce work efficiency; 5. The welding work area does not have tools to handle sparks and welding slag in time, which may not meet some construction safety regulations and violate relevant safety operation procedures. In view of this, in order to ensure the accuracy of tooth plate reinforcement cage processing and improve its production quality and construction efficiency, in short, it is very inconvenient.
[0004] Therefore, it is necessary to develop an anchoring tooth plate reinforcement cage positioning processing device with fire connection slag function, which is simple to operate, safe and reliable, and is the key to solving the above technical problems. SUMMARY
[0005] In view of the many defects and shortcomings in the above-mentioned background technology, the present invention has made improvements and innovations thereto, with the aim of providing an anchored tooth plate steel cage positioning and processing device with a fire and slag receiving function that is simple to operate, saves time and effort, and can be more flexible and convenient in use and processing, significantly improving the processing accuracy and construction efficiency of the tooth plate steel cage, reducing manual intervention and processing errors, and achieving safety and reliability during use. The fire receiving basin can prevent sparks and welding slag from falling onto other materials or people, causing safety problems and personal injuries. At the same time, it reduces the time for cleaning the welding area, thereby improving the level of civilized construction at the construction site.
[0006] In order to solve the above problems and achieve the above invention objectives, the present invention is a positioning and processing device for anchoring toothed plate steel cage with fire and slag connection function, which is realized by adopting the following design structure and the following technical solutions:
[0007] An anchoring tooth plate steel cage positioning and processing device with a fire and slag connection function, comprising:
[0008] Receive the fire basin (1);
[0009] A display rack (2) is symmetrically connected to both ends of the fire basin (1);
[0010] A limiting rod (3), the limiting rod (3) is connected to one side of the upper portion of the two display racks (2);
[0011] The scale bar (4) is connected above the limit rod (3).
[0012] Preferably, a storage cabinet (5) is further included, and the storage cabinet (5) is connected to the outside of one end of the fire basin (1), wherein the storage cabinet (5) includes a cabinet body and a cabinet door hingedly connected to one side of the upper opening of the cabinet body, and a handle is connected to the cabinet door.
[0013] Preferably, it further comprises a connecting frame (6), which is connected to the outside of one side of the fire basin and is close to the processing side of the display frame (2).
[0014] Preferably, the connecting frame (6) is in an “I”-shaped structure as a whole, and both ends of the connecting frame (6) are respectively connected to the outer side of the fire basin.
[0015] Preferably, a storage box (7) is further included, and the storage boxes (7) are respectively connected to the upper part of the non-processing side of the display rack (2), wherein the storage box (7) is a rectangular parallelepiped structure with an open top and a hollow interior.
[0016] Preferably, the fire basin (1) is a trapezoidal columnar structure with an open top and a hollow interior, and the trapezoidal columnar structure is wide at the top and narrow at the bottom.
[0017] Preferably, a cleaning opening (11) is provided on the non-storage cabinet (5) end of the fire basin (1), and a sealing door (12) is connected to the upper outer side of the cleaning opening (11) via a hinge.
[0018] Preferably, the display rack (2) is in an L-shaped structure as a whole, the lower end of the display rack (2) is connected to the upper surface of one end of the interior of the fire basin (1), and a plurality of columns (21) are equidistantly connected to the top of the upper crossbar of the display rack (2);
[0019] A reinforcing rod (22) is obliquely connected between the vertical rod of the display rack (2) and the upper surface of the fire basin (1).
[0020] Preferably, the limiting rod (3) is a tubular structure with a hollow interior as a whole, and a plurality of limiting grooves (31) are equidistantly provided on one side of the limiting rod (3). The lower parts of both ends of the limiting rod (3) are provided with mounting openings adapted to be connected to the upper part of the display rack (2), wherein the limiting rod (3) is arranged flush with the upper cross bar of the display rack (2).
[0021] Preferably, the scale bar (4) is a rectangular parallelepiped structure as a whole, and one side of the scale bar (4) is provided with precise scale lines and unit marks corresponding to the scale lines, wherein the scale bar (4) is equal in length to the limit rod (3).
[0022] The working principle is as follows: when in use, the operator selects the number of gradual stirrups (8) and steel bars (9) according to the parameters of the anchoring tooth plate steel cage, and then puts a plurality of gradual stirrups (8) on a plurality of steel bars (9); then, the operator hangs a plurality of steel bars (9) with a plurality of gradual stirrups (8) above two placing racks (2); then, the operator adjusts the spacing of the plurality of steel bars (9) on the placing racks (2), and at the same time adjusts the distance between the ends of the plurality of steel bars (9) and the scale mark of the scale bar (4). The distance between the upper part of the placing rack (2); then, the spacing of the multiple gradient stirrups (8) in the limiting groove (31) is adjusted; finally, the operator can take out the processing tools from the storage cabinet (5), and after debugging the processing tools, the gradient stirrups (8) and several steel bars (9) on the end face can be welded. After processing the end face, several more steel bars (9) are placed above the placing rack (2), and then the unprocessed end face of the above-mentioned processing components is rotated for processing until the entire anchor tooth plate steel cage is processed.
[0023] Finally, as time goes by, when all the anchoring tooth plate steel cages are processed, the welding slag or sparks that fall into the fire basin (1) during the processing and welding process will fall into the corresponding fire basin (1) below. Then, the operator can collect and process the welding slag in the fire basin (1) in a centralized manner.
[0024] Compared with the prior art, the beneficial effects of the present invention are:
[0025] 1. This utility model is safe, reliable and practical. It can accurately locate the spacing between the gradient stirrups and the steel bars to ensure the positioning accuracy and processing quality of the anchoring tooth plate steel cage. At the same time, it ensures the accuracy of the tooth plate steel cage processing, significantly improves the processing accuracy and construction efficiency of the tooth plate steel cage, and reduces manual intervention and processing errors.
[0026] 2. The toothed plate steel cage processed by the utility model can ensure that the size and shape of each steel cage are consistent, reducing human errors and improving the reliability of the structure; the standardized steel cage is easy to transport and install, simplifying the on-site handling process;
[0027] 3. The utility model can increase the production speed of processing, significantly improve the construction efficiency and shorten the construction period in mass production; at the same time, precise processing reduces material waste and reduces production costs;
[0028] 4. The various limiting grooves provided on the limiting rod of the utility model simplify the process of manually adjusting the spacing of the gradient stirrups, making the installation of the gradient stirrups more standardized, convenient and accurately positioned, thereby improving the stability of the overall structure and ensuring the accuracy of the processing quality;
[0029] 5. The limit columns set on the display rack of the utility model simplify the process of manually adjusting the distance between steel bars, making the installation of steel bars more standardized, convenient and accurately positioned, improving the stability of the overall structure, thereby ensuring the accuracy of processing quality;
[0030] 6. The utility model is provided with a storage box, so the operator can put some processing tools in the storage box during processing, which improves the convenience of the operator to take tools and the work efficiency;
[0031] 7. The utility model adopts a scale bar, which can accurately assist in adjusting the distance between the end of the steel bar and the upper part of the rack, thereby effectively improving the accuracy, efficiency and safety of processing the steel cage, and providing convenience for the entire processing process;
[0032] 8. The storage cabinet (5) provided in the present invention can facilitate tool management and can store personal protective equipment such as safety helmets, safety glasses, earplugs, gloves, etc., ensuring that they can be quickly obtained and used when needed.
[0033] 9. The fire basin designed by the utility model can collect sparks and welding slag generated during the welding process, reducing the risk of splashing onto surrounding combustibles, thereby reducing the possibility of fire; at the same time, it can reduce pollution to the surrounding environment, keep the work area clean, and provide a safer working environment for workers; it also makes it unnecessary for workers to frequently clean up the splashing welding slag, which can save time and improve work efficiency;
[0034] 10. The sealing door and cleaning port at one end of the fire basin of the utility model make it more convenient to clean the residues produced by welding, improve work efficiency, and keep the working environment clean;
[0035] 11. The connecting frame connected to one side of the fire basin of the present invention can be used to disperse the load borne by the fire basin, further increasing the stability of the overall device. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings, wherein:
[0037] Figure 1 It is a diagram of the use state of the utility model;
[0038] Figure 2 This is one of the overall structural diagrams of the utility model;
[0039] Figure 3 This is the second schematic diagram of the overall structure of the utility model;
[0040] Among them, the numbers in the figure are: 1-fire basin, 11-cleaning port, 12-sealed door;
[0041] 2 - display rack, 21 - column, 22 - reinforcement rod;
[0042] 3—limiting rod, 31—limiting groove;
[0043] 4—Scale bar;
[0044] 5—lockers;
[0045] 6—Connecting frame;
[0046] 7—Storage box;
[0047] 8—gradual stirrups;
[0048] 9—Rebar. DETAILED DESCRIPTION
[0049] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the technical solution of the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other unless there is a conflict. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0050] As the instruction manual Figure 1 To the instruction manual Figure 3 The device for positioning and processing an anchored tooth plate steel cage with a fire and slag connection function is shown, and comprises:
[0051] Connect the fire basin 1;
[0052] The placing rack 2 is symmetrically connected to both ends of the fire basin 1;
[0053] A limiting rod 3 is connected to one side of the upper portion of the two display racks 2;
[0054] The scale bar 4 is connected above the limit rod 3.
[0055] Further, such as Figure 1 As shown, a storage cabinet 5 is also included, which is connected to the outside of one end of the fire basin 1, wherein the storage cabinet 5 includes a cabinet body and a cabinet door hingedly connected to one side of the upper opening of the cabinet body, and a handle is connected to the cabinet door.
[0056] Furthermore, it also includes a connecting frame 6, which is connected to the outside of one side of the fire basin and is close to the processing side of the display frame 2.
[0057] Specifically, the connecting frame 6 is in an I-shaped structure as a whole, and both ends of the connecting frame 6 are respectively connected to the outer sides of the fire basin.
[0058] Further, such as Figure 1 and Figure 2 As shown, the apparatus further includes a storage box 7, which is connected to the upper portion of the non-processing side of the display rack 2. The storage box 7 is a rectangular parallelepiped structure with an open top and a hollow interior.
[0059] Furthermore, the fire basin 1 as a whole is a trapezoidal columnar structure with an open top and a hollow interior, and the trapezoidal columnar structure is wide at the top and narrow at the bottom.
[0060] More specifically, a cleaning opening 11 is provided at the end of the fire basin 1 other than the storage cabinet 5 , and a sealing door 12 is connected to the upper outer portion of the cleaning opening 11 via a hinge.
[0061] More specifically, the display rack 2 is an L-shaped structure as a whole, the lower end of the display rack 2 is connected to the upper surface of one end of the inner portion of the fire basin 1, and a plurality of columns 21 are equidistantly connected to the top of the upper crossbar of the display rack 2;
[0062] A reinforcing rod 22 is obliquely connected between the vertical rod of the display rack 2 and the upper surface of the fire basin 1.
[0063] In the present invention, the outer side of the column 21 is further connected to a rubber protective layer.
[0064] Further, such as Figure 2 and Figure 3 As shown, the limiting rod 3 is a tubular structure with a hollow interior. A plurality of limiting grooves 31 are equidistantly provided on one side of the limiting rod 3. Mounting openings that are adapted to be connected to the upper portion of the display rack 2 are provided at the lower portions of both ends of the limiting rod 3, wherein the limiting rod 3 is flush with the upper cross bar of the display rack 2.
[0065] Furthermore, the scale bar 4 is a rectangular parallelepiped structure as a whole, and one side of the scale bar 4 is provided with precise scale lines and unit marks corresponding to the scale lines, wherein the scale bar 4 is equal to the length of the limit rod 3.
[0066] In the present invention, the scale bar 4 can be used for more precise measurement and facilitates the user to quickly read the measurement results.
[0067] In summary, the more specific implementation methods of the present invention are:
[0068] Before using the above-mentioned anchor tooth plate steel cage positioning processing device with fire and slag connection function, it needs to be transported to the designated construction location manually or directly through corresponding transportation equipment for use.
[0069] Specifically, before use, the operator first moves the utility model to the processing site for use;
[0070] In use, an operator selects the number of the gradually-changing stirrups 8 and the steel bars 9 according to the parameters of the anchorage toothed plate steel cage to be processed, then the operator puts the gradually-changing stirrups 8 on the steel bars 9, then the operator hangs the steel bars 9 with the gradually-changing stirrups 8 on the upper part of the two placing racks 2, then the operator adjusts the distance between the steel bars 9 and the upper part of the placing racks 2 according to the scale marks on the scale strips 4, then the operator adjusts the distance between the gradually-changing stirrups 8 in the limiting grooves 31, and finally the operator takes the processing tools from the storage cabinet 5, adjusts the processing tools, and then welds the gradually-changing stirrups 8 and the steel bars 9 on the end face, processes the other end face of the processing assembly after another steel bar 9 is placed on the upper part of the placing rack 2, and then processes the other end face until the entire anchorage toothed plate steel cage is processed.
[0071] In the above use process, the fire pan 1 can collect sparks and welding slag generated in the welding process, reduce the risk of splashing onto the surrounding combustible materials, thereby reducing the possibility of fire, and can reduce pollution to the surrounding environment, keep the working area clean, and provide a safer working environment for the operator, and the operator does not need to clean the splashed welding slag frequently, thereby saving time and improving work efficiency, the sealing door and the cleaning opening arranged at one end of the fire pan 1 make it more convenient to clean the residues generated in the welding process in the fire pan 1, improve work efficiency, and keep the working environment clean, the connecting frame 6 connected to one side of the fire pan 1 can be used to disperse the load borne by the fire pan 1, thereby further increasing the stability of the entire device, the storage box 7 on the placing rack 2 can place welding rods or hammers and other commonly used processing tools, so that the operator can take the tools conveniently and quickly, thereby improving work efficiency, the limiting grooves 31 arranged on the limiting rods 3 can ensure that the distance between the gradually-changing stirrups 8 meets the processing requirements, and the gradually-changing stirrups 6 are specified and positioned, the limiting columns 21 arranged on the placing racks 2 can ensure that the distance between the steel bars 9 meets the processing requirements, so that the size and shape of each steel cage processed are consistent, human error is reduced, the reliability of the structure is improved, the steel cage processed is standardized, and the standardized steel cage is convenient to transport and install, thereby simplifying the on-site handling process.
[0072] Finally, it should be noted that the above description is only a preferred embodiment of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above-mentioned technical content to obtain equivalent embodiments. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application still falls within the protection scope of the technical solution of the present application.
Claims
1. An anchoring tooth plate steel cage positioning processing device with fire and slag connection function, characterized in that it include: Fire basin (1); A display rack (2) is symmetrically connected to both ends of the fire basin (1); A limiting rod (3), the limiting rod (3) is connected to one side of the upper portion of the two display racks (2); The scale bar (4) is connected above the limiting rod (3).
2. The anchoring tooth plate steel cage positioning processing device with the function of connecting fire and slag according to claim 1 is characterized in that: The invention also comprises a storage cabinet (5), which is connected to the outside of one end of the fire basin (1), wherein the storage cabinet (5) comprises a cabinet body and a cabinet door hingedly connected to one side of the upper opening of the cabinet body, and a handle is connected to the cabinet door.
3. The anchoring tooth plate steel cage positioning processing device with the function of connecting fire and slag according to claim 1 is characterized in that: The utility model also comprises a connecting frame (6), which is connected to the outside of one side of the fire basin and is close to the processing side of the placing frame (2).
4. The anchoring tooth plate steel cage positioning and processing device with the function of connecting fire and slag according to claim 3 is characterized in that: The connecting frame (6) is in an "I"-shaped structure as a whole, and both ends of the connecting frame (6) are respectively connected to the outer sides of the fire basin.
5. The anchoring tooth plate steel cage positioning and processing device with the function of connecting fire and slag according to claim 1 is characterized in that: It also includes a storage box (7), which is connected to the upper part of the non-processing side of the display rack (2). The storage box (7) is a rectangular parallelepiped structure with an open top and a hollow interior.
6. The anchoring tooth plate steel cage positioning and processing device with the function of connecting fire and slag according to claim 1 is characterized in that: The fire basin (1) is in the form of a trapezoidal columnar structure with an open top and a hollow interior, and the trapezoidal columnar structure is wide at the top and narrow at the bottom.
7. The anchoring tooth plate steel cage positioning processing device with fire and slag connection function according to claim 1 or 6, characterized in that: The non-storage cabinet (5) end of the fire basin (1) is also provided with a cleaning opening (11) extending therethrough, and the upper outer portion of the cleaning opening (11) is connected to a sealing door (12) via a hinge.
8. The anchoring tooth plate steel cage positioning and processing device with the function of connecting fire and slag according to claim 1 is characterized in that: The display rack (2) is in an L-shaped structure as a whole, the lower end of the display rack (2) is connected to the upper surface of one end of the interior of the fire basin (1), and a plurality of upright posts (21) are equidistantly connected to the top of the upper crossbar of the display rack (2); A reinforcing rod (22) is obliquely connected between the vertical rod of the display rack (2) and the upper surface of the fire basin (1).
9. The anchoring tooth plate steel cage positioning and processing device with the function of connecting fire and slag according to claim 1 is characterized in that: The limiting rod (3) is a tubular structure with a hollow interior. A plurality of limiting grooves (31) are provided at equal intervals on one side of the limiting rod (3). Mounting openings adapted to be connected to the upper portion of the display rack (2) are provided at the lower portions of both ends of the limiting rod (3). The limiting rod (3) is flush with the upper crossbar of the display rack (2).
10. The anchoring tooth plate steel cage positioning and processing device with the function of connecting fire and slag according to claim 1 is characterized in that: The scale bar (4) is in the shape of a rectangular parallelepiped as a whole, and one side of the scale bar (4) is provided with precise scale lines and unit marks corresponding to the scale lines, wherein the scale bar (4) is equal in length to the limit rod (3).