O-shaped ring automatic mounting mechanism
By setting up an O-ring automatic installation mechanism for the placement rack and the clamping rack on the robotic arm, the problem that the robotic arm is difficult to adapt to different models of air-conditioning filter elements is solved, and flexible replacement and efficient installation of the clamping components are achieved.
Patent Information
- Application Number
- CN202422950319.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-29
AI Technical Summary
The existing robotic arm clamping mechanism is difficult to adapt to the size differences of air conditioning filter elements of different models, resulting in inconvenient clamping and increased energy consumption.
An automatic O-ring installation mechanism is designed. A placement rack is set on one side of the robotic arm, and multiple clamping racks are detachably connected to the placement rack. Clamping components of different sizes are set on each clamping rack, and the stability and position accuracy of the clamping rack are ensured by means of a clamping plate, a latch and a position sensor.
The robotic arm can easily replace the clamping components to adapt to air conditioning filter elements of different sizes, reduce the chance of collision of the clamping components, and improve installation accuracy and efficiency.
Smart Images

Figure CN223418799U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of robotic arm grippers, and in particular to an automatic O-ring installation mechanism. Background Art
[0002] A robotic arm is an automated mechanical device that is widely used in industrial manufacturing. One end of the robotic arm is fixed, and the other end is connected to a clamping mechanism that can clamp the workpiece and move or rotate it, thereby improving production efficiency.
[0003] In the field of air-conditioning assembly, a robotic arm is required to clamp the air-conditioning filter element for installation. A clamping frame is fixed on the robotic arm, and a clamping assembly is connected to the clamping frame. The clamping assembly is used to clamp the air-conditioning filter element. After the robotic arm clamps the air-conditioning filter element, it can move or rotate the air-conditioning filter element, so that the air-conditioning filter element is installed in the predetermined position.
[0004] The above-mentioned related technical solutions have the following defects: in actual production, the sizes of air-conditioning filter elements of different models vary greatly. When the size of the clamping mechanism is large, the robotic arm consumes serious energy when clamping smaller air-conditioning filter elements, and it is inconvenient for the robotic arm to use the clamping mechanism to clamp air-conditioning filter elements of different sizes. Utility Model Content
[0005] In order to facilitate the replacement of the clamping assembly on the robotic arm and clamp air conditioning filter elements of different sizes, the present application provides an O-ring automatic installation mechanism.
[0006] The present application provides an O-ring automatic installation mechanism that adopts the following technical solutions:
[0007] An automatic O-ring installation mechanism includes a robotic arm, a placement frame, multiple clamping frames and multiple clamping assemblies. One end of the robotic arm is fixed to the ground, and the other end is detachably connected to the clamping frame. The placement frame is arranged on one side of the robotic arm, and multiple clamping frames are detachably connected to the placement frame. Each clamping frame is provided with multiple clamping assemblies, and the clamping assemblies are used to clamp workpieces.
[0008] By adopting the above technical solution, a placement rack is set on one side of the robotic arm, so that multiple clamping racks can be placed in the placement rack, and each clamping rack is provided with clamping components of different sizes, so that the clamping rack can clamp air-conditioning filter elements of different shapes. The robotic arm can place the clamping rack into the placement rack. At this time, the user can disassemble the clamping rack and replace the clamping rack, thereby facilitating the user to replace the clamping components on the robotic arm and clamp air-conditioning filter elements of different sizes.
[0009] Optionally, a plurality of card plates are provided on the placement rack, the clamping rack is provided between two card plates, and the clamping rack is connected to two connecting plates, with one connecting plate abutting against one card plate.
[0010] By adopting the technical scheme, the clamping frame can be clamped between the clamping plates through the connecting plate, the clamping plates support the clamping frame, the clamping assembly on the clamping frame is suspended, and the probability of the clamping assembly being impacted is reduced.
[0011] Optionally, the clamping plate is vertically connected with a bolt, and the connecting plate is provided with a matching hole; when the clamping plate abuts against the connecting plate, the bolt is inserted into the matching hole.
[0012] By adopting the technical scheme, the bolt is vertically arranged on the clamping plate, the bolt can be inserted into the matching hole of the connecting plate, the clamping plate and the connecting plate are stably clamped, and the probability of the clamping frame horizontally sliding on the placing rack and being separated from the connection is reduced.
[0013] Optionally, the clamping plate is provided with a position sensor one, and the position sensor one is used for detecting the position of the clamping frame.
[0014] By adopting the technical scheme, the position sensor one is arranged on the clamping plate, the position sensor one can face the clamping frame and detect the position of the clamping frame, when the clamping frame is installed between the two clamping plates of the placing rack, the position sensor one on the clamping plate can detect the position of the clamping frame, at this time, the mechanical arm is controlled and cannot insert the clamping frame on the mechanical arm into the space on the side of the position sensor one, thereby reducing the probability of the clamping assemblies colliding with each other in the process of loading and unloading the clamping assemblies.
[0015] Optionally, the clamping frame is provided with a connecting flange, and the mechanical arm is detachably connected with the connecting flange through bolts.
[0016] By adopting the technical scheme, the connecting flange is arranged on the clamping frame, the connecting flange is detachably connected with the mechanical arm, when the clamping frame is arranged in the placing rack, the connecting flange is located on the top surface of the clamping frame and is horizontally arranged, thereby facilitating the abutment between the mechanical arm and the connecting flange and improving the installation efficiency.
[0017] Optionally, the clamping assembly comprises a rod, a fixed plate, a driving piece and a clamping plate, one end of the rod is fixed on the clamping frame, the other end of the rod is connected with the fixed plate, one end of the driving piece is fixed on the fixed plate, the other end of the driving piece is connected with the clamping plate, and the driving piece is used for driving the clamping plate to reciprocally move on the fixed plate.
[0018] By adopting the technical scheme, the fixed plate is arranged on the rod, the driving piece can be fixed on the fixed plate, the driving piece drives the clamping plate to move through the telescopic belt, and the clamping plate can clamp or release the air conditioner filter element.
[0019] Optionally, the clamping frame is connected with two clamping assemblies, and the rods of the two clamping assemblies are at a ninety-degree angle.
[0020] By adopting the above technical solution, two clamping components are set on the clamping frame, so that each clamping component can clamp an air conditioning filter element respectively, thereby improving work efficiency. By setting the two clamping components vertically, the rotating axis of the robotic arm and the clamping frame is at a forty-five-degree angle to the clamping component. When the robotic arm rotates, the two clamping components can be moved to the same position and installed respectively, thereby improving positioning and installation efficiency.
[0021] Optionally, a positioning pin is provided on the clamping frame, and the length direction of the positioning pin is perpendicular to the two rods.
[0022] By adopting the above technical solution, a positioning pin is set on the clamping frame so that the positioning pin serves as an indicator. When installing the air-conditioning filter element, a position sensor is set at the position where the air-conditioning filter element is installed. The position sensor can determine the position of the air-conditioning filter element by detecting the end position of the positioning pin, thereby facilitating the control of the movement of the robotic arm and improving the accuracy of placing the air-conditioning filter element.
[0023] In summary, the beneficial technical effects of this application are:
[0024] 1. By setting a placement rack on one side of the robotic arm, multiple clamping racks can be placed in the placement rack. Each clamping rack is equipped with clamping components of different sizes, so that the clamping rack can clamp air conditioning filter elements of different shapes. The robotic arm can place the clamping rack into the placement rack. At this time, the user can remove the clamping rack and replace the clamping rack, making it convenient for the user to replace the clamping components on the robotic arm and clamp air conditioning filter elements of different sizes.
[0025] 2. By vertically setting a latch on the card plate, the latch can be inserted into the matching hole of the connecting plate, thereby ensuring a stable connection between the card plate and the connecting plate, reducing the chance of the clamping frame sliding horizontally on the placement frame and becoming disconnected;
[0026] 3. By setting a position sensor 1 on the pallet, the position sensor 1 can face the clamping frame and detect the position of the clamping frame. When the clamping frame is installed between the two pallets of the placement frame, the position sensor 1 on the pallet can detect the position of the clamping frame. At this time, the robotic arm is controlled and cannot insert the clamping frame on the robotic arm into the space on the side of the position sensor 1, thereby reducing the chance of the clamping components colliding with each other during the loading and unloading process. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.
[0028] Figure 2 It is a structural schematic diagram of a placement rack according to an embodiment of the present application.
[0029] Figure 3 yes Figure 2 Enlarged view of part A
[0030] Figure 4 Schematic diagram of the connection between the robotic arm and the clamping frame of an embodiment of the present application.
[0031] Figure 5 It is a schematic structural diagram of the clamping assembly of an embodiment of the present application.
[0032] Figure numerals: 1. Robotic arm; 11. Rotating shell; 111. Mounting frame; 2. Placement frame; 21. Card plate; 211. Latch; 22. Position sensor 1; 3. Clamping frame; 31. Connecting flange; 32. Positioning pin; 33. Connecting plate; 331. Matching hole; 4. Clamping assembly; 41. Rod; 42. Fixing plate; 421. Position sensor 2; 43. Driving member; 44. Clamping plate. DETAILED DESCRIPTION
[0033] The present application is further described in detail below with reference to the accompanying drawings.
[0034] The present application discloses an automatic O-ring installation mechanism. Figure 1 and Figure 2 , including a robotic arm 1, a placement rack 2, multiple clamping racks 3 and multiple clamping assemblies 4. The robotic arm 1 is detachably connected to the clamping rack 3. Each clamping rack 3 is provided with multiple clamping assemblies 4. The robotic arm 1 drives the clamping assembly 4 to move through the clamping rack 3, so that the clamping assembly 4 can clamp the air-conditioning filter and place the air-conditioning filter on other workstations. The placement rack 2 is set on one side of the robotic arm 1. The placement rack 2 is used to place the clamping rack 3. Multiple clamping racks 3 can be set on each placement rack 2. The robotic arm 1 can move to the placement rack 2 and clamp the clamping rack 3 connected to the robotic arm 1 on the placement rack 2. At this time, the user can remove the clamping rack 3 from the robotic arm 1, which is convenient for the user to replace the heavier clamping rack 3 on the robotic arm 1, thereby enabling the clamping assemblies 4 of different sizes to clamp the air-conditioning filter.
[0035] Reference Figure 1 One end of the robotic arm 1 is fixed on the ground, and the other end is provided with a rotating shell 11. The end of the rotating shell 11 is fixed with a mounting bracket 111, and the clamping frame 3 is detachably connected to the mounting bracket 111 by bolts.
[0036] Reference Figure 2 and Figure 3 The placement rack 2 is formed by splicing rods. A card plate 21 is horizontally connected to the placement rack 2. The clamping frame 3 is arranged between the two card plates 21 and is clamped to the card plates 21. A position sensor 1 22 is provided on the card plate 21. When the clamping frame 3 is provided on the card plate 21, the clamping frame 3 blocks the laser emission path of the position sensor 1 22, thereby causing the position sensor 1 22 to output an electrical signal, thereby facilitating the determination of whether there is a position on the placement rack 2 where the clamping frame 3 can be placed.
[0037] Reference Figure 3 The clamping frame 3 is a columnar structure with an isosceles right triangle cross-section. Each clamping frame 3 is provided with two clamping assemblies 4, which are arranged at a 90-degree angle. Two connecting plates 33 are fixed to the clamping frame 3. When the clamping frame 3 is placed on the placement frame 2, each connecting plate 33 abuts against a clamping plate 21. The clamping plate 21 is provided with a latch 211, which is arranged vertically. The connecting plate 33 is provided with a mating hole 331, which is used to insert into the mating hole 331, thereby reducing the chance of the clamping frame 3 slipping off the placement frame 2.
[0038] Reference Figure 3 、 Figure 4 and Figure 5 A connecting flange 31 is fixed to the clamping frame 3, and the connecting flange 31 is fixed to the mounting frame 111 by bolts. The user can control the movement of the robot arm 1 to set the rotating shell 11 vertically and make the mounting frame 111 abut against the connecting flange 31. At this time, the user can install bolts on the mounting frame 111 and install the robot arm 1 and the clamping frame 3.
[0039] Reference Figure 4 The clamping frame 3 is provided with a positioning pin 32, the length of which is perpendicular to the length of the two clamping assemblies 4 on the clamping frame 3. The positioning pin 32 is used to indicate the position of the clamping assembly 4 and the air conditioning filter element. When the robot arm 1 drives the clamping assembly 4 and the air conditioning filter element to the workstation where the air conditioning filter element is to be installed, a position sensor is installed at the workstation. The position sensor detects the position of the end of the positioning pin 32 to determine the position of the air conditioning filter element clamped by the clamping assembly 4, thereby improving the installation position accuracy of the air conditioning filter element.
[0040] Reference Figure 1 The clamping assembly 4 includes a rod 41, a fixing plate 42, a driving member 43 and a clamping plate 44. The rod 41 is made of square steel. One end of the rod 41 is fixed to the clamping frame 3, and the other end is fixed to the fixing plate 42. When the two clamping assemblies 4 are installed on the clamping frame 3, the two rods 41 are perpendicular to each other. The driving member 43 can be a cylinder or an electric push rod. One end of the driving member 43 is fixed to the fixing plate 42, and the other end is fixed to the clamping plate 44. By arranging two driving members 43 on the fixing plate 42, the two driving members 43 drive the two clamping plates 44 to slide, so that the clamping plates 44 can clamp the air conditioning filter element.
[0041] Reference Figure 5The plurality of position sensor twos 421 are arranged on the clamping assembly 4, and the position sensor twos 421 are directed to the air conditioner filter core when the clamping plate 44 clamps the air conditioner filter core. The position sensor two 421 is used for emitting laser and detecting the light signal after the laser reflection. When the air conditioner filter core is clamped on the clamping assembly 4, the position sensor two 421 detects the air conditioner filter core and sends an electric signal, so that the user can detect whether the air conditioner filter core exists on the clamping assembly 4, and the air conditioner filter core can be moved and installed at other positions.
[0042] The implementation principle of the embodiment of the present application is that the clamping frame 3 is detachably connected on the mechanical arm 1, a plurality of clamping assemblies 4 are arranged on the clamping frame 3, the mechanical arm 1 can drive a plurality of air conditioner filter cores to move at the same time, the efficiency of installing the air conditioner filter core is improved, a plurality of clamping frames 3 are detachably connected on the placing frame 2, different clamping assemblies 4 are installed on each clamping frame 3, and then the user can replace the clamping assembly 4 on the mechanical arm 1, and the mechanical arm 1 can clamp air conditioner assemblies of different shapes.
[0043] The above are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, equivalent changes made according to the structure, shape and principle of the present application should be covered within the protection scope of the present application.
Claims
1. An O-ring automatic installation mechanism, characterized by: The invention comprises a mechanical arm (1), a placement frame (2), a plurality of clamping frames (3) and a plurality of clamping assemblies (4), wherein one end of the mechanical arm (1) is fixed on the ground and the other end is detachably connected to the clamping frame (3), the placement frame (2) is arranged on one side of the mechanical arm (1), the placement frame (2) is detachably connected to the plurality of clamping frames (3), each clamping frame (3) is provided with a plurality of clamping assemblies (4), and the clamping assemblies (4) are used for clamping workpieces.
2. The automatic O-ring installation mechanism according to claim 1, characterized in that: The placement rack (2) is provided with a plurality of card plates (21), the clamping rack (3) is provided between two card plates (21), and the clamping rack (3) is connected to two connecting plates (33), with one connecting plate (33) abutting against one card plate (21).
3. The automatic O-ring installation mechanism according to claim 2, characterized in that: A latch (211) is vertically connected to the card plate (21), and a matching hole (331) is provided on the connecting plate (33). When the card plate (21) and the connecting plate (33) are in contact, the latch (211) is inserted into the matching hole (331).
4. The automatic O-ring installation mechanism according to claim 3, characterized in that: A position sensor 1 (22) is provided on the clamping plate (21), and the position sensor 1 (22) is used to detect the position of the clamping frame (3).
5. The automatic O-ring installation mechanism according to claim 1, characterized in that: A connecting flange (31) is provided on the clamping frame (3), and the mechanical arm (1) and the connecting flange (31) are detachably connected via bolts.
6. The automatic O-ring installation mechanism according to claim 1, characterized in that: The clamping assembly (4) comprises a rod (41), a fixed plate (42), a driving member (43) and a clamping plate (44). One end of the rod (41) is fixed to the clamping frame (3), and the other end is connected to the fixed plate (42). One end of the driving member (43) is fixed to the fixed plate (42), and the other end is connected to the clamping plate (44). The driving member (43) is used to drive the clamping plate (44) to move back and forth on the fixed plate (42).
7. The automatic O-ring installation mechanism according to claim 6, characterized in that: Two clamping assemblies (4) are connected to the clamping frame (3), and the rods (41) of the two clamping assemblies (4) form a ninety-degree angle.
8. The automatic O-ring installation mechanism according to claim 7, characterized in that: The clamping frame (3) is provided with a positioning pin (32), and the length direction of the positioning pin (32) is perpendicular to the two rods (41).