Derusting device for flue-cured tobacco floating seedling greenhouse

By designing a rust removal device with an electric steel brush and a movable seat structure, the problem of low rust removal efficiency after rusting of steel pipes in tobacco floating seedling greenhouses is solved, and efficient and safe rust removal operations are achieved to meet the needs of steel pipes of different heights.

CN223419208UActive Publication Date: 2025-10-10SHANDONG WEIFANG TOBACCO CO LTD
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Patent Information

Application Number
CN202422618179.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-10-10
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

In the prior art, when the steel pipes of the flue-cured tobacco floating seedling greenhouse are rusted, the rust removal work is inefficient and requires manual operation, which is time-consuming and labor-intensive.

Method used

A rust removal device for a floating tobacco seedling greenhouse was designed. The device adopted an electric steel brush and a movable seat structure to realize automatic rust removal on the side wall of the steel pipe. The electric steel brush moved circumferentially, combined with a compression spring buffer, to reduce the operator's movement. The height of the device can be adjusted to adapt to different steel pipes.

Benefits of technology

It improves the efficiency of rust removal, reduces the labor intensity of operators, ensures safety and efficiency, and adapts to the needs of steel pipes of different heights.

✦ Generated by Eureka AI based on patent content.

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Abstract

A flue-cured tobacco floating seedling greenhouse derusting device relates to the technical field of derusting devices and comprises a connecting rod, an extending holding tube is slidably arranged at one end of the connecting rod, an arc-shaped seat is fixedly connected to the other end of the connecting rod, and a movable seat is slidably arranged on the inner wall of the arc-shaped seat along the arc-shaped inner wall of the arc-shaped seat. Two electric steel brushes located in different radial directions are arranged on the inner wall of the movable base, and each electric steel brush is further arranged in a sliding mode in the radial direction. The steel pipe rust removal device solves the problem that in the prior art, after a steel pipe of a seedling raising greenhouse rusts, rust removal is conducted manually through a steel brush by workers, and the working efficiency is low.
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Description

Technical Field

[0001] The utility model relates to the technical field of rust removal devices, in particular to a rust removal device for a flue-cured tobacco floating seedling greenhouse. Background Art

[0002] Since floating tobacco seedling cultivation can significantly improve seedling quality, enhance tobacco seedling resistance and root development, effectively reduce the occurrence of field diseases, especially mosaic disease, eliminate premature flowering, increase the number of effective leaves, and facilitate the opening of top leaves, tobacco yield and quality are significantly improved; compared with traditional seedling cultivation methods, floating seedling cultivation has outstanding advantages such as saving seeds, saving seedling land, increasing seedling rate, saving labor, improving production efficiency, and saving input costs. It is conducive to the realization of intensive, large-scale and commercial production of tobacco seedlings. Due to the many advantages mentioned above, floating seedling cultivation is widely adopted by international and domestic tobacco production.

[0003] Floating seedling cultivation has become the primary method for flue-cured tobacco production. This method utilizes soilless cultivation techniques within a plastic film greenhouse, where the temperature and humidity are relatively balanced. By properly controlling the temperature and humidity within the plastic film and greenhouse, strong seedlings are cultivated. Therefore, the plastic film and greenhouse framework, as the hardware materials that provide relatively balanced temperature and humidity conditions, are fundamental to the success of floating tobacco seedling cultivation.

[0004] As floating seedling nurseries, greenhouses operate in high temperatures and high humidity year-round. Their supporting frames, made of steel materials like round steel and square steel, typically begin to rust after five years of operation. In severe weather conditions like strong winds, rain, or snow, the steel pipes can twist, deform, or even break, posing a significant safety hazard. Therefore, greenhouse maintenance, especially of steel pipes, has become a critical issue.

[0005] In order to ensure the normal and safe production of flue-cured tobacco floating seedling greenhouses, each seedling factory is equipped with a special maintenance team. The safety of the steel beams, frames and plastic films of the seedling greenhouses are inspected every day. If any problems are found, they will be dealt with in a timely manner to prevent future troubles.

[0006] As the existing devices are used, the shortcomings of the existing technology are gradually exposed, which are mainly manifested in the following aspects:

[0007] First, as for the maintenance of rusted steel pipes in seedling greenhouses, there are two ways to deal with rusted steel pipes. One is to cut them all off and replace them with new steel, because cutting them all off and replacing them with new steel requires a lot of investment.

[0008] Secondly, another way is to remove the rust from the steel pipe, then repaint it, spray it with silver powder, and let it dry before reuse. Currently, the rust removal is done manually by workers using steel brushes, which has low work efficiency.

[0009] In summary, the existing technology has obvious inconveniences and defects in actual use, so it is necessary to improve it. Utility Model Content

[0010] In view of the defects in the existing technology, the utility model provides a rust removal device for a flue-cured tobacco floating seedling greenhouse, which is used to solve the problem that in the traditional technology, when the steel pipes in the seedling greenhouse are rusted, the rust is removed manually by workers using steel brushes, resulting in low work efficiency.

[0011] To achieve the above objectives, the present invention provides the following technical solutions:

[0012] A rust removal device for a flue-cured tobacco floating seedling greenhouse includes a connecting rod, one end of which is slidably provided with an extension grip tube, the other end of which is fixedly connected to an arc-shaped seat, a movable seat is slidably provided on the inner wall of the arc-shaped seat along its arc-shaped inner wall, and two electric steel brushes in different radial directions are provided on the inner wall of the movable seat, and each of the electric steel brushes is also slidably arranged along the radial direction.

[0013] As an optimized solution, a guide cylinder is fixedly connected to the inner wall of the movable seat in the radial direction, a guide column is slidably provided in the guide cylinder, and the electric steel brush is fixedly connected to the outer end of the guide column.

[0014] As an optimized solution, a rectangular sliding hole is opened in the axial direction on the wall of the guide cylinder, and a sliding block constrained in the rectangular sliding hole is fixedly connected to the outer wall of the guide column.

[0015] As an optimized solution, a compression spring is mounted on the guide post, a butt ring is fixed to the guide post, one end of the compression spring abuts against the butt ring, and the other end of the compression spring abuts against the end of the guide cylinder.

[0016] As an optimized solution, a T-shaped guide groove is fixedly connected to the inner wall of the arc-shaped seat, and a guide block is fixedly connected to the outer wall of the movable seat and is slidably constrained in the guide groove.

[0017] As an optimized solution, one end of the arc-shaped seat is provided with a mounting groove connected to the guide groove, a driving motor is fixed in the mounting groove, a gear is fixed at the output end of the driving motor, an arc-shaped rack is fixed on the guide block, and the gear is meshed with the arc-shaped rack.

[0018] As an optimized solution, positioning protrusions are fixed to both ends of the arc-shaped rack.

[0019] As an optimized solution, an avoidance groove is provided in the guide groove to avoid the positioning protrusion and the arc-shaped rack.

[0020] As an optimized solution, a plurality of clamping plates are provided on the end wall of one end of the extended grip tube and the connecting rod sleeve, and a thread is provided on the outer wall of the plurality of clamping plates and the outer wall of the extended grip tube, and the plurality of clamping plates are threadedly connected to the clamping sleeve using the thread.

[0021] As an optimized solution, a clamping piece is provided on the inner wall of the clamping plate, and the thickness of the clamping piece gradually increases toward the other end of the connecting rod.

[0022] As an optimized solution, the other end of the extended grip tube is provided with a grip.

[0023] Compared with the prior art, the beneficial effects of the present invention are:

[0024] By setting two electric steel brushes to press against the side wall of the rusty steel pipe, the electric steel brushes are used to remove rust from the side wall of the steel pipe. By setting a movable seat, the electric steel brushes can be driven to move circumferentially to achieve circumferential grinding of the steel brushes, reducing the amount of movement of the operator holding the device around the steel pipe and improving work efficiency.

[0025] By setting a compression spring, a buffer is provided between the electric steel brush and the steel pipe to prevent rigid contact;

[0026] By holding the device and dragging it up and down, front and back, left and right, you can perform omnidirectional rust removal.

[0027] By extending the grip tube and the connecting rod, the grip tube can be retracted and retracted to meet the needs of steel pipes of different heights and reduce the climbing height of the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly describes the drawings required for the specific embodiments or the description of the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. Elements or parts in the drawings are not necessarily drawn to scale.

[0029] Figure 1 It is a structural diagram of the utility model;

[0030] Figure 2 This is a schematic diagram of the structure of the installation slot of the utility model;

[0031] Figure 3 This is a structural diagram of the mobile seat of the utility model in the working state.

[0032] In the figure: 1-connecting rod; 2-extension grip tube; 3-handle; 4-clamping plate; 5-clamping sleeve; 6-arc-shaped seat; 7-moving seat; 8-electric steel brush; 9-guide cylinder; 10-guide column; 11-compression spring; 12-rectangular sliding hole; 13-slider; 14-retaining ring; 15-mounting groove; 16-gear; 17-guide block; 18-positioning protrusion; 19-arc-shaped rack. DETAILED DESCRIPTION

[0033] The following embodiments of the technical solution of the present invention are described in detail with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention and are therefore only examples and are not intended to limit the scope of protection of the present invention.

[0034] like Figures 1 to 3 As shown, the rust removal device for a floating tobacco seedling greenhouse includes a connecting rod 1, one end of the connecting rod 1 is slidably provided with an extension grip tube 2, the other end of the connecting rod 1 is fixedly connected to an arc-shaped seat 6, and a movable seat 7 is slidably provided on the inner wall of the arc-shaped seat 6 along its arc-shaped inner wall, and two electric steel brushes 8 in different radial directions are provided on the inner wall of the movable seat 7, and each electric steel brush 8 is also slidably arranged along the radial direction.

[0035] A guide cylinder 9 is fixedly connected to the inner wall of the movable seat 7 in the radial direction. A guide column 10 is slidably provided in the guide cylinder 9 , and the electric steel brush 8 is fixedly connected to the outer end of the guide column 10 .

[0036] A rectangular sliding hole 12 is axially formed on the wall of the guide cylinder 9 , and a sliding block 13 constrained in the rectangular sliding hole 12 is fixedly connected to the outer wall of the guide post 10 .

[0037] A compression spring 11 is sleeved on the guide post 10 , and a butt ring 14 is fixed to the guide post 10 . One end of the compression spring 11 abuts against the butt ring 14 , and the other end of the compression spring 11 abuts against the end of the guide cylinder 9 .

[0038] A T-shaped guide groove is fixedly connected to the inner wall of the arc-shaped seat 6 , and a guide block 17 is fixedly connected to the outer wall of the movable seat 7 and is slidably constrained in the guide groove.

[0039] One end of the arc-shaped seat 6 is provided with a mounting groove 15 connected to the guide groove. A driving machine is fixed in the mounting groove 15. A gear 16 is fixed to the output end of the driving machine. An arc-shaped rack 19 is fixed to the guide block 17. The gear 16 is meshed with the arc-shaped rack 19.

[0040] Positioning protrusions 18 are fixed to both ends of the arc-shaped rack 19 .

[0041] An escape groove for accommodating the positioning protrusion 18 and the arc-shaped rack 19 is provided in the guide groove.

[0042] The end wall of the one end of the extension handle 2 and the connecting rod 1 is surrounded by a plurality of clamping plates 4, and the outer wall of the plurality of clamping plates 4 is provided with a threaded portion together with the outer wall of the extension handle 2, and the plurality of clamping plates 4 are threadedly connected with a clamping sleeve 5.

[0043] The inner wall of the clamping plate 4 is provided with a clamping piece, and the thickness of the clamping piece gradually increases towards the other end of the connecting rod 1.

[0044] The other end of the extension handle 2 is sleeved with a handle 3.

[0045] The structure of the electric steel brush 8 is that a steel wool wheel is installed on the output shaft of the motor, and the structure belongs to the daily common structure, so it is not described here.

[0046] The working principle of the device is:

[0047] By arranging two electric steel brushes 8, the electric steel brushes 8 are arranged against the side wall of the rusted steel pipe, and the electric steel brushes 8 are used to remove rust from the side wall of the steel pipe, and the moving seat 7 is arranged to drive the electric steel brushes 8 to move circumferentially, so that the steel brushes are polished circumferentially, the movement amount of the operator holding the device around the steel pipe is reduced, and the work efficiency is improved.

[0048] By arranging the compression spring 11, the buffer between the electric steel brush 8 and the steel pipe is realized, and rigid contact is prevented.

[0049] By holding the device to drag up and down, forward and backward, left and right, the device can be used for all-round rust removal work.

[0050] The extension handle 2 and the connecting rod 1 can be telescopic, which can meet the use of steel pipes of different heights and reduce the climbing height of the operator.

[0051] Finally, it should be pointed out that: the above embodiments are only used to illustrate the technical solutions of the present application, and are not limited thereto; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should be covered in the scope of the claims and the description of the present application.

Claims

1. Rust removal device for flue-cured tobacco floating seedling greenhouse, characterized by: The invention comprises a connecting rod (1), one end of which is provided with an extension grip tube (2) for sliding, the other end of which is fixedly connected with an arc seat (6), the inner wall of which is provided with a movable seat (7) for sliding along the inner wall of the arc seat (6), the inner wall of which is provided with two electric steel brushes (8) in different radial directions, and each of the electric steel brushes (8) is also provided for sliding radially.

2. The rust removal device for flue-cured tobacco floating seedling greenhouse according to claim 1, characterized in that: A guide cylinder (9) is fixedly connected to the inner wall of the movable seat (7) in the radial direction, a guide column (10) is slidably provided inside the guide cylinder (9), and the electric steel brush (8) is fixedly connected to the outer end of the guide column (10).

3. The rust removal device for flue-cured tobacco floating seedling greenhouse according to claim 2, characterized in that: A rectangular sliding hole (12) is provided on the wall of the guide cylinder (9) along the axial direction, and a sliding block (13) constrained in the rectangular sliding hole (12) is fixedly connected to the outer wall of the guide column (10).

4. The rust removal device for a flue-cured tobacco floating seedling greenhouse according to claim 3 is characterized in that: A compression spring (11) is mounted on the guide column (10), and a retaining ring (14) is fixed to the guide column (10). One end of the compression spring (11) is in contact with the retaining ring (14), and the other end of the compression spring (11) is in contact with the end of the guide cylinder (9).

5. The rust removal device for a flue-cured tobacco floating seedling greenhouse according to claim 4 is characterized in that: A guide groove arranged in a T shape is fixedly connected to the inner wall of the arc-shaped seat (6), and a guide block (17) slidably constrained in the guide groove is fixedly connected to the outer wall of the movable seat (7).

6. The rust removal device for flue-cured tobacco floating seedling greenhouse according to claim 5, characterized in that: One end of the arc-shaped seat (6) is provided with a mounting groove (15) connected to the guide groove, a driving machine is fixedly connected in the mounting groove (15), an output end of the driving machine is fixedly connected to a gear (16), an arc-shaped rack (19) is fixedly connected to the guide block (17), and the gear (16) is meshed with the arc-shaped rack (19).

7. The rust removal device for a flue-cured tobacco floating seedling greenhouse according to claim 6, characterized in that: Both ends of the arc-shaped rack (19) are respectively fixed with positioning protrusions (18).

8. The rust removal device for a flue-cured tobacco floating seedling greenhouse according to claim 7, characterized in that: A plurality of clamping plates (4) are provided on the end wall of one end of the extension grip tube (2) and the connecting rod (1), and a thread is provided on the outer wall of the plurality of clamping plates (4) and the outer wall of the extension grip tube (2), and the plurality of clamping plates (4) are threadedly connected to a clamping sleeve (5) by using the thread.

9. The rust removal device for a flue-cured tobacco floating seedling greenhouse according to claim 8, characterized in that: A clamping piece is provided on the inner wall of the clamping plate (4), and the thickness of the clamping piece gradually increases toward the other end of the connecting rod (1).

10. The rust removal device for a flue-cured tobacco floating seedling greenhouse according to claim 9, characterized in that: The other end of the extended grip tube (2) is sleeved with a grip (3).