Anti-corrosion plastic-coated steel pipe shot blasting device
By designing an anti-corrosion plastic-coated steel pipe shot blasting device and utilizing the coordination of the positioning mechanism and the driving mechanism, the problem of uneven spraying of the shot blasting machine is solved, uniform shot blasting treatment of the steel pipe surface is achieved, and the shot blasting effect is improved.
Patent Information
- Application Number
- CN202422950968.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-12-02
AI Technical Summary
The steel shots ejected by the existing shot blasting machine cannot evenly cover every part of the anti-corrosion plastic-coated steel pipe, resulting in uneven shot blasting effect.
An anti-corrosion plastic-coated steel pipe shot blasting device is designed. The positioning mechanism and the driving mechanism are used in conjunction to achieve the fixation and rotation of the steel pipe, so that the shot blasting device can evenly cover the surface of the steel pipe.
It achieves uniform shot blasting treatment on steel pipes of different lengths, and improves the shot blasting effect and quality.
Smart Images

Figure CN223419296U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shot blasting, in particular to an anti-corrosion plastic-coated steel pipe shot blasting device. Background Art
[0002] Shot blasting is an important mechanical surface treatment process. A high-speed rotating impeller propels small steel or iron shots onto the surface of a workpiece to clean or strengthen it. Shot blasting removes impurities such as oxide layers and rust from the workpiece's surface, improving its appearance. Furthermore, the high-speed impact deforms the workpiece's surface lattice, increasing surface hardness and achieving a strengthening effect. Furthermore, shot blasting is widely used for cleaning casting surfaces and strengthening parts, offering advantages such as high efficiency and minimal pollution. Shot blasting also plays a vital role in shipbuilding, automotive parts manufacturing, and aircraft component manufacturing.
[0003] Before the plastic coating process of anti-corrosion plastic-coated steel pipes is carried out, the steel pipes must be shot blasted to ensure the cleanliness and roughness of the steel pipe surface. Since the steel pipe is cylindrical, it cannot rotate in the shot blasting machine, which results in the steel shot ejected by the shot blasting machine not being able to evenly cover every part of the steel pipe. In order to overcome this problem, special measures need to be taken, such as using specially designed clamps to fix the steel pipe so that it can maintain a certain angle and position during the shot blasting process, thereby ensuring that the steel shot can evenly hit the surface of the steel pipe and achieve the desired shot blasting effect. To this end, an anti-corrosion plastic-coated steel pipe shot blasting device is proposed. Utility Model Content
[0004] The purpose of the utility model is to provide an anti-corrosion plastic-coated steel pipe shot blasting device to solve the problem in the prior art that the steel shots ejected by the shot blasting machine cannot evenly cover the steel pipe.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: an anti-corrosion plastic-coated steel pipe shot blasting device, comprising a shot blaster, a collection shell is provided below the shot blaster, a recovery pipe is fixedly installed at the bottom of the collection shell, a screen plate is fixedly installed at the upper end of the collection shell, a positioning mechanism is provided above the screen plate, the positioning mechanism comprises a positioning guide rail fixedly installed in the collection shell, a threaded sleeve fixedly installed on the collection shell at one end, a fixed frame is fixedly installed at one end of the positioning guide rail, a second conical seat is rotatably installed on the fixed frame, and a sliding seat is installed on the positioning guide rail. There is a sliding frame, on which a first conical seat is rotatably mounted, an adjusting screw is installed on the inner thread of the threaded sleeve, and the end of the adjusting screw is rotatably connected to the sliding frame, and the second conical seat is connected to a driving mechanism, and the driving mechanism includes a driven pulley fixedly mounted on the second conical seat and a driving motor fixedly mounted in the collecting shell, a driving gear is fixedly mounted on the output end of the driving motor, a reduction gear is movably mounted on one side of the driving gear, a movable shaft is fixedly mounted on the reduction gear, and a driving pulley is fixedly mounted on the movable shaft.
[0006] Preferably, a hand wheel is fixedly mounted on the adjusting screw, a rotary connector is provided at the end of the adjusting screw, and the adjusting screw is rotatably mounted on the sliding frame through the rotary connector.
[0007] Preferably, a mounting opening is provided on the collection shell, the threaded sleeve is mounted on the collection shell through the mounting opening, the sliding frame is movably mounted in the collection shell through a positioning guide rail, and the first conical seat is movably mounted on one side of the second conical seat through the sliding frame.
[0008] Preferably, the adjusting screw is installed on one side of the collecting shell through a threaded sleeve.
[0009] Preferably, a toothed belt is provided between the driving pulley and the driven pulley.
[0010] Preferably, the reduction gear and the driving pulley are both movably mounted in the collection shell via a movable shaft.
[0011] Preferably, the driving gear is movably mounted on one side of the reduction gear through a driving motor, and the driving gear is meshed with the reduction gear.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. In this application, operating the handwheel causes the sliding frame to move forward, which in turn pushes the first conical seat forward. The forward movement of the first conical seat allows pipes of different lengths to be secured between the first and second conical seats. Once the pipes are secured, the shot blaster can launch projectiles, thereby achieving shot blasting of steel pipes of different lengths.
[0014] 2. In this application, a drive motor is used to achieve rotational motion of the drive gear. Subsequently, the rotation of the drive gear is transmitted to the reduction gear, which in turn causes the reduction gear to rotate. The rotation of the reduction gear drives the driving pulley, causing it to rotate accordingly. The rotation of the driving pulley drives the driven pulley via a toothed belt, thereby causing the driven pulley to rotate. The rotation of the driven pulley is further transmitted to the second conical seat, causing it to rotate. The rotating second conical seat drives the pipe to rotate through mechanical transmission. Ultimately, the rotation of the pipe ensures that the ejected projectiles evenly cover the surface of the steel pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the local structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the positioning mechanism of the utility model;
[0018] Figure 4 This is a schematic diagram of the driving mechanism of the present utility model.
[0019] Numbers in the figure: 1. Shot blaster; 2. Screen plate; 3. Collection shell; 4. Recovery pipe; 5. Positioning mechanism; 501. Hand wheel; 502. Adjusting screw; 503. Threaded sleeve; 504. First conical seat; 505. Positioning guide rail; 506. Second conical seat; 507. Sliding frame; 508. Fixed frame; 6. Driving mechanism; 601. Driven pulley; 602. Driving pulley; 603. Driving motor; 604. Toothed belt; 605. Movable shaft; 606. Reduction gear; 607. Driving gear. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] like Figure 1 and Figure 2As shown, the utility model provides a technical solution for an anti-corrosion plastic-coated steel pipe shot blasting device, including a shot blasting device 1, a collecting shell 3 is provided below the shot blasting device 1, a recovery pipe 4 is fixedly installed on the bottom of the collecting shell 3, a sieve plate 2 is fixedly installed on the upper end of the collecting shell 3, a positioning mechanism 5 is provided above the sieve plate 2, and a driving mechanism 6 is connected to the second conical seat 506. Through the coordinated use of the positioning mechanism 5 and the driving mechanism 6, steel pipes of different lengths can be shot blasted and the shot blasting effect can be improved.
[0022] like Figure 2 and Figure 3 As shown, the positioning mechanism 5 includes a positioning guide rail 505 fixedly installed in the collecting shell 3, a threaded sleeve 503 fixedly installed at one end on the collecting shell 3, a fixed frame 508 fixedly installed at one end of the positioning guide rail 505, a second conical seat 506 rotatably installed on the fixed frame 508, a sliding frame 507 slidably installed on the positioning guide rail 505, a first conical seat 504 rotatably installed on the sliding frame 507, an adjusting screw 502 is installed on the internal thread of the threaded sleeve 503, and the end of the adjusting screw 502 is rotatably connected to the sliding frame 507, a handwheel 501 is fixedly installed on the adjusting screw 502, and a rotating connector is provided at the end of the adjusting screw 502, and the adjusting screw 502 is rotatably installed on the sliding frame 507 through the rotating connector.
[0023] Specifically, after rotating the handwheel 501, it will drive the sliding frame 507 to move forward. After the sliding frame 507 moves forward, it will drive the first conical seat 504 to move forward. After the first conical seat 504 moves forward, pipes of different lengths can be fixed between the first conical seat 504 and the second conical seat 506. After the pipes of different lengths are fixed between the first conical seat 504 and the second conical seat 506, the shot blasting machine 1 can eject projectiles, which is convenient for shot blasting of steel pipes of different lengths.
[0024] like Figure 2 and Figure 4 As shown, the driving mechanism 6 includes a driven pulley 601 fixedly mounted on the second conical seat 506 and a driving motor 603 fixedly mounted in the collecting shell 3, a driving gear 607 is fixedly mounted on the output end of the driving motor 603, a reduction gear 606 is movably mounted on one side of the driving gear 607, a movable shaft 605 is fixedly mounted on the reduction gear 606, a driving pulley 602 is fixedly mounted on the movable shaft 605, a toothed belt 604 is provided between the driving pulley 602 and the driven pulley 601, and the reduction gear 606 and the driving pulley 602 are both movably mounted in the collecting shell 3 through the movable shaft 605.
[0025] Specifically, the driving motor 603 can drive the driving gear 607 to rotate. After the driving gear 607 rotates, it will drive the reduction gear 606 to rotate. After the reduction gear 606 rotates, it will drive the driving pulley 602 to rotate. After the driving pulley 602 rotates, the toothed belt 604 will drive the driven pulley 601 to rotate. After the driven pulley 601 rotates, it will drive the second conical seat 506 to rotate. The rotating second conical seat 506 will drive the pipeline to rotate, so that the ejected projectiles can be evenly shot at the steel pipe.
[0026] Working principle: When in use, first place the steel pipe between the first conical seat 504 and the second conical seat 506. After the steel pipe is placed between the first conical seat 504 and the second conical seat 506, the hand wheel 501 can be turned. After turning the hand wheel 501, it will drive the sliding frame 507 to move forward. After the sliding frame 507 moves forward, it will drive the first conical seat 504 to move forward. After the first conical seat 504 moves forward, pipes of different lengths can be fixed between the first conical seat 504 and the second conical seat 506. After pipes of different lengths are fixed between the first conical seat 504 and the second conical seat 506, the shot blaster 1 can eject projectiles. , which is convenient for shot blasting of steel pipes of the main body length, and the drive motor 603 can be started during the shot blasting process. After starting the drive motor 603, it will drive the drive gear 607 to rotate. After the drive gear 607 rotates, it will drive the reduction gear 606 to rotate. After the reduction gear 606 rotates, it will drive the active pulley 602 to rotate. After the active pulley 602 rotates, the toothed belt 604 will drive the driven pulley 601 to rotate. After the driven pulley 601 rotates, it will drive the second conical seat 506 to rotate. The rotating second conical seat 506 will drive the pipeline to rotate, so that the ejected projectiles can be evenly shot at the steel pipe, thereby improving the shot blasting quality.
[0027] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. An anti-corrosion plastic-coated steel pipe shot blasting device, comprising a shot blasting wheel (1), a collecting shell (3) provided below the shot blasting wheel (1), a recovery pipe (4) fixedly mounted on the bottom of the collecting shell (3), and a screen plate (2) fixedly mounted on the upper end of the collecting shell (3), characterized in that: A positioning mechanism (5) is provided above the sieve plate (2), the positioning mechanism (5) comprising a positioning guide rail (505) fixedly mounted in the collecting shell (3), a threaded sleeve (503) fixedly mounted on the collecting shell (3) at one end, a fixed frame (508) fixedly mounted on one end of the positioning guide rail (505), a second conical seat (506) rotatably mounted on the fixed frame (508), a sliding frame (507) slidably mounted on the positioning guide rail (505), a first conical seat (504) rotatably mounted on the sliding frame (507), an adjusting screw (502) mounted on the inner thread of the threaded sleeve (503), and the adjusting screw The end of (502) is rotatably connected to the sliding frame (507), and the second conical seat (506) is connected to a driving mechanism (6), the driving mechanism (6) includes a driven pulley (601) fixedly mounted on the second conical seat (506) and a driving motor (603) fixedly mounted in the collecting shell (3), the output end of the driving motor (603) is fixedly mounted with a driving gear (607), a reduction gear (606) is movably mounted on one side of the driving gear (607), a movable shaft (605) is fixedly mounted on the reduction gear (606), and a driving pulley (602) is fixedly mounted on the movable shaft (605).
2. The anti-corrosion plastic-coated steel pipe shot blasting device according to claim 1, characterized in that: A hand wheel (501) is fixedly mounted on the adjusting screw (502), and a rotary connector is provided at the end of the adjusting screw (502). The adjusting screw (502) is rotatably mounted on the sliding frame (507) via the rotary connector.
3. The anti-corrosion plastic-coated steel pipe shot blasting device according to claim 2, characterized in that: The collecting shell (3) is provided with a mounting opening, the threaded sleeve (503) is mounted on the collecting shell (3) through the mounting opening, the sliding frame (507) is movably mounted in the collecting shell (3) through the positioning guide rail (505), and the first conical seat (504) is movably mounted on one side of the second conical seat (506) through the sliding frame (507).
4. The anti-corrosion plastic-coated steel pipe shot blasting device according to claim 3, characterized in that: The adjusting screw (502) is mounted on one side of the collecting housing (3) via a threaded sleeve (503).
5. The anti-corrosion plastic-coated steel pipe shot blasting device according to claim 4, characterized in that: A toothed belt (604) is provided between the driving pulley (602) and the driven pulley (601).
6. The anti-corrosion plastic-coated steel pipe shot blasting device according to claim 1, characterized in that: The reduction gear (606) and the driving pulley (602) are both movably mounted in the collection housing (3) via a movable shaft (605).
7. The anti-corrosion plastic-coated steel pipe shot blasting device according to claim 1, characterized in that: The driving gear (607) is movably mounted on one side of the reduction gear (606) via the driving motor (603), and the driving gear (607) is meshed with the reduction gear (606).