Rapid assembling device for sealing washer of plate heat exchanger
By designing a rapid assembly device for plate heat exchanger sealing gaskets and utilizing an expansion structure and a pushing structure to automatically install sealing gaskets, the problem of slow installation of press-fit sealing gaskets is solved, thus achieving rapid and efficient sealing gasket installation.
Patent Information
- Application Number
- CN202422689231.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-05
AI Technical Summary
In the prior art, the installation speed of the press-fit sealing gasket is slow, and workers need to manually open and put it on the plate, resulting in low installation efficiency.
A rapid assembly device for sealing gaskets of plate heat exchangers was designed, which included an expansion structure and a pushing structure. A linear drive and an electric push rod were used to realize automatic expansion and pushing of the sealing gasket, thus simplifying the installation process of the sealing gasket.
The installation speed and efficiency of the sealing gasket are improved, the installation difficulty is reduced, and the practicability of the device is enhanced.
Smart Images

Figure CN223419443U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate heat exchanger assembly, in particular to a plate heat exchanger sealing gasket quick assembly device. Background Art
[0002] The assembly of a plate heat exchanger includes steps such as component inspection, tool preparation, frame installation, plate installation, gasket installation, clamping device installation, appearance inspection, pressure testing, and commissioning. First, place the frame of the plate heat exchanger in a suitable position on the assembly site to ensure that the frame is stable and firm. Check each connection part of the frame to ensure that the connection is firm and there is no looseness. Starting from one end of the frame, install the plates in sequence, insert the guide rods of the plates into the guide grooves of the frame, ensure that the plates are installed in the correct direction, and install gaskets between each plate. The installation position of the gaskets must be accurate to ensure that they completely cover the sealing surface between the plates. After all plates and gaskets are installed, install the clamping device. After all assembly is completed, check and debug.
[0003] In the current existing technology, the sealing gaskets of plate heat exchangers can be divided into placement type, adhesive type and buckle type sealing gaskets. Different types of plate heat exchangers need to select corresponding types of sealing gaskets. When installing the buckle type sealing gaskets, the staff needs to manually open the sealing gaskets, then put the opened sealing gaskets on the plate and loosen them. The sealing gaskets recover under the action of their own elasticity and buckle in the sealing groove on the plate, which results in a slow installation speed of the buckle type sealing gaskets. Therefore, a quick assembly device for the sealing gaskets of plate heat exchangers is proposed to solve the above problems. Utility Model Content
[0004] In response to the shortcomings of the existing technology, the utility model provides a quick assembly device for sealing gaskets of plate heat exchangers, which has the advantage of easy and quick assembly. It solves the problem that when installing the press-type sealing gasket, the staff needs to manually open the sealing gasket, then put the opened sealing gasket on the plate and loosen it. The sealing gasket recovers under the action of its own elasticity and is pressed into the sealing groove on the plate, thereby causing the installation of the press-type sealing gasket to be slow.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a quick assembly device for a sealing gasket of a plate heat exchanger, comprising a mounting frame, a protective cylinder mounted on the mounting frame, a sealing cover disposed at the bottom of the mounting frame, and an expansion structure and a pushing structure disposed on the mounting frame;
[0006] The expansion structure includes four arc-shaped plates installed inside the mounting frame and one end of which passes through the protective tube and extends to the outside of the mounting frame. Trapezoidal blocks are fixedly installed on the inner walls of the four arc-shaped plates, and abutment columns for squeezing the trapezoidal blocks are installed between the opposite sides of the four arc-shaped plates. A linear drive for controlling the up and down movement of the abutment columns is installed inside the mounting frame, and the telescopic end of the linear drive is fixedly connected to the abutment column. A stabilizing bracket is fixedly installed on the outer surface of the linear drive, and the bottoms of the four arc-shaped plates are fixedly connected to guide plates slidably connected to the stabilizing bracket.
[0007] Furthermore, the pushing structure includes four mounting hoops, which are respectively fixedly mounted on the outer surfaces of the four arc-shaped plates. The outer surfaces of the four arc-shaped plates are slidably connected with a pushing plate for pushing the sealing gasket, and the four mounting hoops are equipped with a propulsion component for controlling the movement of the pushing plate.
[0008] Furthermore, a circular groove is formed on the top of the installation frame, the protective tube is fixedly connected to the inner wall of the circular groove, and one end of the protective tube passes through and extends to the outside of the installation frame, and the installation frame is welded to the cover.
[0009] Furthermore, the abutting column includes a connecting tube and a tapered column, the bottom of the tapered column is fixedly connected to the top of the connecting tube, and the telescopic end of the linear actuator is fixedly connected to the inner top wall of the connecting tube.
[0010] Furthermore, the stabilizing bracket includes a connecting ring and four guide rods. The connecting ring is fixedly mounted on the outer surface of the linear drive. One end of the four guide rods is fixedly connected to the connecting ring, and the other ends of the four guide rods are respectively fixedly connected to the inner wall of the mounting frame.
[0011] Furthermore, a connecting sleeve is fixedly installed on the bottom of each of the two guide plates, and the four connecting sleeves are respectively sleeved on the outer surfaces of the four guide rods, and the inner walls of the connecting sleeves are slidably connected to the outer surfaces of the guide rods.
[0012] Furthermore, the propulsion component includes four electric push rods, which are fixedly mounted on four mounting hoops respectively, and the telescopic ends of the four electric push rods are fixedly connected to the bottoms of four pushing plates respectively.
[0013] Compared with the existing technology, the technical solution of this application has the following beneficial effects:
[0014] The plate heat exchanger sealing gasket quick assembly device is provided with an expansion structure and a pushing structure, thereby realizing the sealing gasket being sleeved on the four arc plates, and then starting the linear drive and driving the abutment column to move, so that the moving abutment column squeezes the four trapezoidal blocks, and then the four trapezoidal blocks respectively drive the arc plates to move to opposite sides, so that the sealing gasket is expanded by using the four moving arc plates, and then the four arc plates are aligned with the grooves for installing the sealing gasket, and the pushing plate is controlled to move by the propulsion component, so that the sealing gasket is pushed to the plate of the plate heat exchanger for buckling and installation, thereby facilitating the installation of the buckled sealing gasket by the staff, and reducing the difficulty of installation, so that the installation speed of the buckled sealing gasket is increased, thereby enhancing the practicality of the plate heat exchanger sealing gasket quick assembly device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the utility model Figure 1 mid-arc plates, trapezoidal blocks and abutment columns;
[0017] Figure 3 This is a schematic diagram of the structure of the utility model Figure 1 Front view of .
[0018] In the figure: 1. Mounting frame; 2. Protective tube; 3. Cover; 41. Arc plate; 42. Trapezoidal block; 43. Abutment column; 44. Linear drive; 45. Stabilizing bracket; 46. Guide plate; 47. Mounting clamp; 48. Propulsion component; 49. Push plate. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] See also Figures 1 to 3 In this embodiment, a quick assembly device for a plate heat exchanger sealing gasket includes a mounting frame 1, a protective tube 2 is installed on the mounting frame 1, a sealing cover 3 is provided at the bottom of the mounting frame 1, an expansion structure and a pushing structure are provided on the mounting frame 1, a circular groove is opened on the top of the mounting frame 1, the protective tube 2 is fixedly connected to the inner wall of the circular groove, and one end of the protective tube 2 passes through and extends to the outside of the mounting frame 1, and the mounting frame 1 is welded to the sealing cover 3.
[0021] In the embodiment of this example, the expansion structure includes four arc-shaped plates 41 installed inside the mounting frame 1 and one end of which passes through the protective tube 2 and extends to the outside of the mounting frame 1. Trapezoidal blocks 42 are fixedly installed on the inner walls of the four arc-shaped plates 41. Abutment columns 43 for squeezing the trapezoidal blocks 42 are installed between the opposite sides of the four arc-shaped plates 41. A linear driver 44 for controlling the up and down movement of the abutment columns 43 is installed inside the mounting frame 1. The abutment column 43 includes a connecting tube and a conical column. The bottom of the conical column is fixedly connected to the top of the connecting tube, and the telescopic end of the linear driver 44 is fixedly connected to the inner top wall of the connecting tube. The inclined surfaces of the four trapezoidal blocks 42 are squeezed by utilizing the inclined surface of the tapered column. The telescopic end of the linear drive 44 is fixedly connected to the abutting column 43. A stabilizing bracket 45 is fixedly installed on the outer surface of the linear drive 44. The stabilizing bracket 45 includes a connecting ring and four guide rods. The connecting ring is fixedly installed on the outer surface of the linear drive 44. One end of the four guide rods is fixedly connected to the connecting ring, and the other ends of the four guide rods are respectively fixedly connected to the inner wall of the mounting frame 1, thereby stabilizing the operation of the linear drive 44. The bottoms of the four arc plates 41 are fixedly connected to guide plates 46 that are slidably connected to the stabilizing bracket 45.
[0022] Among them, the bottom of the two guide plates 46 are fixedly installed with connecting sleeves, and the four connecting sleeves are respectively sleeved on the outer surfaces of the four guide rods. The inner wall of the connecting sleeve is slidably connected to the outer surface of the guide rod to limit the guide plate 46 to move only along the guide rod.
[0023] By adopting the above technical solution, the sealing gasket is sleeved on the four curved plates 41, and the linear drive 44 on the stabilizing bracket 45 is started, so that the linear drive 44 extends and drives the abutting column 43 to move upward, so that the moving abutting column 43 squeezes the four trapezoidal blocks 42, thereby controlling the four trapezoidal blocks 42 to drive the four curved plates 41 to move to opposite sides, thereby expanding the sealing gasket sleeved on the four curved plates 41, and then aligning the four curved plates 41 with the plate sealing grooves in the plate heat exchanger.
[0024] In the embodiment of this example, the pushing structure includes four mounting clamps 47, which are respectively fixedly mounted on the outer surfaces of the four arc-shaped plates 41. The outer surfaces of the four arc-shaped plates 41 are slidably connected with pushing plates 49 for pushing sealing gaskets. The four mounting clamps 47 are equipped with a propulsion component 48 for controlling the movement of the pushing plate 49. The propulsion component 48 includes four electric push rods, which are respectively fixedly mounted on the four mounting clamps 47. The telescopic ends of the four electric push rods are respectively fixedly connected to the bottoms of the four pushing plates 49, so as to facilitate the use of the telescopic control of the pushing plate 49 by the telescopic means.
[0025] By adopting the above technical solution, the pushing component 48 on the clamp 47 is started and installed, and the four electric push rods in the pushing component 48 are extended and drive the pushing plate 49 to move, so that the moving pushing plate 49 is used to push the sealing gasket into the plate sealing groove to complete the buckling installation.
[0026] The working principle of the above embodiment is:
[0027] When using the plate heat exchanger sealing gasket quick assembly device, the sealing gasket is sleeved on the four curved plates 41, and the linear drive 44 on the stabilizing bracket 45 is started, so that the linear drive 44 extends and drives the abutting column 43 to move upward, so that the moving abutting column 43 squeezes the four trapezoidal blocks 42, thereby controlling the four trapezoidal blocks 42 to respectively drive the four curved plates 41 to move to the opposite sides, thereby achieving the expansion of the sealing gasket sleeved on the four curved plates 41, and then aligning the four curved plates 41 with the plate sealing grooves in the plate heat exchanger, and starting the pushing component 48 on the installation clamp 47. The four electric push rods in the pushing component 48 are extended and drive the pushing plate 49 to move, so that the moving pushing plate 49 is used to push the sealing gasket into the plate sealing groove to complete the buckling installation.
[0028] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A plate heat exchanger sealing gasket quick assembly device, comprising a mounting frame (1), characterized in that: A protective tube (2) is installed on the installation frame (1), a sealing cover (3) is provided at the bottom of the installation frame (1), and an expansion structure and a pushing structure are provided on the installation frame (1); The expansion structure includes four arc-shaped plates (41) installed inside the installation frame (1) and one end of which passes through the protective tube (2) and extends to the outside of the installation frame (1); a trapezoidal block (42) is fixedly installed on the inner wall of the four arc-shaped plates (41); an abutment column (43) for squeezing the trapezoidal block (42) is installed between the opposite sides of the four arc-shaped plates (41); a linear driver (44) for controlling the up and down movement of the abutment column (43) is installed inside the installation frame (1); the telescopic end of the linear driver (44) is fixedly connected to the abutment column (43); a stabilizing bracket (45) is fixedly installed on the outer surface of the linear driver (44); and the bottoms of the four arc-shaped plates (41) are fixedly connected to a guide plate (46) slidably connected to the stabilizing bracket (45).
2. A plate heat exchanger sealing gasket quick assembly device according to claim 1, characterized in that: The pushing structure includes four mounting hoops (47), which are respectively fixedly mounted on the outer surfaces of four arc-shaped plates (41). The outer surfaces of the four arc-shaped plates (41) are all slidably connected with a pushing plate (49) for pushing the sealing gasket. The four mounting hoops (47) are equipped with a propulsion component (48) for controlling the movement of the pushing plate (49).
3. A plate heat exchanger sealing gasket quick assembly device according to claim 1, characterized in that: A circular groove is provided on the top of the installation frame (1); the protective tube (2) is fixedly connected to the inner wall of the circular groove; one end of the protective tube (2) passes through and extends to the outside of the installation frame (1); and the installation frame (1) is welded to the cover (3).
4. A plate heat exchanger sealing gasket quick assembly device according to claim 1, characterized in that: The abutting column (43) includes a connecting tube and a tapered column, the bottom of the tapered column is fixedly connected to the top of the connecting tube, and the telescopic end of the linear driver (44) is fixedly connected to the inner top wall of the connecting tube.
5. The plate heat exchanger sealing gasket quick assembly device according to claim 1, characterized in that: The stabilizing bracket (45) includes a connecting ring and four guide rods. The connecting ring is fixedly mounted on the outer surface of the linear drive (44). One end of each of the four guide rods is fixedly connected to the connecting ring, and the other ends of the four guide rods are fixedly connected to the inner wall of the mounting frame (1).
6. A plate heat exchanger sealing gasket quick assembly device according to claim 1, characterized in that: The bottoms of the two guide plates (46) are fixedly mounted with connecting sleeves, the four connecting sleeves are respectively sleeved on the outer surfaces of the four guide rods, and the inner walls of the connecting sleeves are slidably connected to the outer surfaces of the guide rods.
7. A plate heat exchanger sealing gasket quick assembly device according to claim 2, characterized in that: The propulsion component (48) includes four electric push rods, which are respectively fixedly mounted on four mounting hoops (47), and the telescopic ends of the four electric push rods are respectively fixedly connected to the bottoms of four pushing plates (49).