Composite material type rubber baffle

By designing a composite material glue baffle, the problems of poor adaptability and sealing of the existing glue baffle are solved, effective sealing of the blade infusion mold and uniform distribution of glue are achieved, and it has an automatic detection function, which improves the quality of molded parts and detection efficiency.

CN223419863UActive Publication Date: 2025-10-10CHANGZHOU BOJIANG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422959810.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-10-10
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

The existing glue baffle design cannot perfectly adapt to the opening of the blade casting mold with two arc surface segments. It has poor sealing performance, is easy to deform, and cannot detect the density or tightness of the glue inside the casting mold.

Method used

A composite material glue baffle was designed, including a first curved plate portion, a second curved plate portion and a straight plate portion, which were sealed and fitted in the curved surface section and straight surface section of the blade infusion mold respectively. It was integrally formed using PETG transparent plate and equipped with a infusion detection unit to detect the density of the glue liquid.

Benefits of technology

It achieves effective adaptation to complex mold openings, improves sealing stability and uniform distribution of glue, enhances anti-deformation ability, has automatic detection function, and improves the quality of molded parts and detection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of pouring equipment, in particular to a composite material type glue baffle which comprises a glue baffle body used for being matched with an opening of a blade pouring mold in a sealing mode, and a pouring cavity used for pouring glue liquid is formed between the glue baffle body and the blade pouring mold. The rubber blocking plate body comprises a first arc-shaped plate part, a second arc-shaped plate part and a straight plate part, the two ends of the second arc-shaped plate part are connected with the first arc-shaped plate part and the straight plate part respectively, and the first arc-shaped plate part, the second arc-shaped plate part and the straight plate part are in sealing fit with a first arc surface section, a second arc surface section and a straight surface section at an opening of a blade filling mold respectively; and more than one perfusion detection unit is mounted on the straight plate part. According to the pouring mold, the opening of the pouring mold can be effectively sealed and blocked, and the compactness or compactness of a poured glue solution in the pouring mold can be judged through the pouring detection unit on the straight plate part when the glue solution is poured, so that the glue solution is ensured to be fully poured into the pouring mold.
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Description

Technical Field

[0001] The utility model relates to the field of perfusion equipment, and more specifically, to a composite material type rubber baffle. Background Art

[0002] Blade infusion molds are key equipment used in the manufacture of composite blades and large structural components. They require complex shapes, high-precision manufacturing, and multiple functions such as sealing, venting, infusion, and demolding. Proper design and use of blade infusion molds can significantly improve the molding quality and production efficiency of composite structural components.

[0003] The glue baffle in a blade infusion mold is a critical component used to control the flow of glue and seal the mold opening during composite blade manufacturing. Its primary function is to prevent glue leakage during infusion, ensuring even distribution within the mold cavity while allowing necessary venting.

[0004] However, the design of the rubber baffle in the existing technology is usually too complicated and cannot be perfectly adapted to the opening of the blade infusion mold with two curved surface segments. It also has low strength and is easy to deform, affecting the infusion processing effect. In addition, due to the poor adaptation effect, the sealing performance after installation is general, and sealing failure is prone to occur. Moreover, the existing rubber baffle has a single structure and cannot detect the density or tightness of the glue poured inside the infusion mold. Utility Model Content

[0005] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a composite material type rubber baffle.

[0006] The technical solution adopted in this utility model is:

[0007] A composite material glue baffle comprises: a glue baffle body for sealingly fitting at an opening of a blade pouring mold, a pouring cavity for pouring glue formed between the glue baffle body and the blade pouring mold; the glue baffle body comprises: a first curved plate portion, a second curved plate portion, and a straight plate portion, the two ends of the second curved plate portion are respectively connected to the first curved plate portion and the straight plate portion, the first curved plate portion, the second curved plate portion, and the straight plate portion are respectively sealed with a first curved surface segment, a second curved surface segment, and a straight surface segment at the opening of the blade pouring mold; and one or more pouring detection units are installed on the straight plate portion.

[0008] Furthermore, the first arc-shaped plate portion and the second arc-shaped plate portion have different bending directions.

[0009] Furthermore, the convex end of the first arc-shaped plate portion is arranged toward the inner side of the blade infusion mold, and the concave end of the second arc-shaped plate portion is arranged toward the inner side of the blade infusion mold.

[0010] Furthermore, the bending radius of the first arc-shaped plate portion is 38.36 mm.

[0011] Furthermore, the bending radius of the second arc-shaped plate portion is 8.4 mm.

[0012] Furthermore, the height of the straight section is 30 mm.

[0013] Furthermore, an end of the first arc-shaped plate portion away from the second arc-shaped plate portion is provided with a rounded corner.

[0014] Furthermore, one end of the straight plate portion away from the second curved plate portion is provided with a rounded corner.

[0015] Furthermore, the first curved plate portion, the second curved plate portion and the straight plate portion are an integrally formed structure, and the first curved plate portion, the second curved plate portion and the straight plate portion are all PETG composite materials, preferably PETG transparent plates.

[0016] Furthermore, a plurality of staggered transverse reinforcing ribs and longitudinal reinforcing ribs are evenly distributed on the outer surface of the rubber baffle body away from the blade infusion mold.

[0017] Furthermore, the infusion detection unit includes: a sleeve fixed on the side of the straight plate portion away from the blade infusion mold, a sealing sliding connection detection slide rod in the sleeve, the detection slide rod passes through the through hole on the straight plate portion of the blade, and the end of the detection slide rod inserted into the blade infusion mold is fixedly connected to a disc stopper, and the straight plate portion is provided with a circular groove that seals and engages with the disc stopper, the end of the detection slide rod away from the blade infusion mold is fixedly connected to a movable seat plate, and a plurality of tensioning spring bodies are fixed between the movable seat plate and the outer side surface of the straight plate portion; scale lines are provided on the detection slide rod.

[0018] It can be seen from the above scheme that the beneficial effects of the utility model are:

[0019] The composite material type glue baffle of the utility model can effectively seal the opening of the pouring mold. When pouring glue, the density or tightness of the glue poured inside the pouring mold can be judged by the pouring detection unit on the straight plate part, thereby ensuring that the glue is fully poured into the pouring mold.

[0020] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0022] Figure 1The schematic diagram of the glue blocking plate body provided by the embodiment of the utility model Figure 1 ;

[0023] Figure 2 The schematic diagram of the glue blocking plate body provided by the embodiment of the utility model is installed on the blade pouring mold Figure 1 ;

[0024] Figure 3 The schematic diagram of the glue blocking plate body provided by the embodiment of the utility model is installed on the blade pouring mold Figure 2 ;

[0025] Figure 4 The actual picture of the glue blocking plate body provided by the embodiment of the utility model

[0026] Figure 5 The schematic diagram of the glue blocking plate body provided by the embodiment of the utility model Figure 2 ;

[0027] Figure 6 The schematic diagram of the glue blocking plate body provided by the embodiment of the utility model Figure 3 ;

[0028] Figure 7 The schematic diagram of the pouring detection unit provided by the embodiment of the utility model

[0029] Icon: glue blocking plate body 100, first arc-shaped plate part 101, second arc-shaped plate part 102, straight plate part 103, blade pouring mold 200, pouring detection unit 300, sleeve pipe 301, detection sliding rod 302, disc check block 303, movable seat plate 304, tension spring body 305. DETAILED DESCRIPTION

[0030] In order to make the technical solutions in the embodiments of the utility model clearer and more complete, the following will be combined with the drawings in the embodiments of the utility model to make a clear and complete description of the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the scope of protection of the utility model.

[0031] It should be understood that the terms such as "have", "contain" and "include" used in this paper do not exclude the presence or addition of one or more other elements or combinations thereof.

[0032] Please refer to Figure 1-7 , the utility model provides a technical scheme:

[0033] A composite material glue baffle comprises: a glue baffle body 100 for sealingly fitting and connecting to an opening of a blade infusion mold 200, which can be bonded using mold glue, with a perfusion cavity for perfusing glue formed between the glue baffle body 100 and the blade infusion mold 200; the glue baffle body 100 comprises: a first curved plate portion 101, a second curved plate portion 102, and a straight plate portion 103, the two ends of the second curved plate portion 102 being connected to the first curved plate portion 101 and the straight plate portion 103, respectively; the first curved plate portion 101, the second curved plate portion 102, and the straight plate portion 103 being sealingly fitting to a first curved surface segment, a second curved surface segment, and a straight surface segment of the opening of the blade infusion mold 200, respectively; and one or more perfusion detection units 300 are mounted on the straight plate portion 103.

[0034] The working principle and technical effects of the above technical solution are as follows:

[0035] The utility model provides a composite material type rubber baffle, in which the first curved plate portion 101, the second curved plate portion 102 and the straight plate portion 103 of the rubber baffle body 100 are respectively sealed and matched with the first curved surface segment, the second curved surface segment and the straight surface segment at the opening of the blade infusion mold 200, so as to achieve effective adaptation to the opening of the blade infusion mold having the first curved surface segment, the second curved surface segment and the straight surface segment, and can adapt to complex mold opening shapes, thereby improving the flexibility and versatility of the seal, having good sealing stability, and being less likely to have the problem of sealing failure; and the combination of the first curved plate portion 101, the second curved plate portion 102 and the straight plate portion 103 optimizes the flow path of the glue in the infusion cavity, ensuring that the glue is evenly distributed; by optimizing the flow path and the sealing design, it is helpful to reduce bubbles generated during the flow of the glue, thereby improving the quality of the molded parts.

[0036] The first and second curved plate portions 101, 102 have different bending directions; the convex end of the first curved plate portion 101 faces the inside of the blade infusion mold 200, while the concave end of the second curved plate portion 102 faces the inside of the blade infusion mold 200. These different bending directions not only allow the rubber baffle body 100 to better adapt to the various shapes and sizes of blade infusion mold 200 openings, but also provide improved deformation resistance. During the infusion process, the pressure generated can be more evenly distributed. Especially during high-pressure infusion, the different bending directions can avoid localized stress concentration and improve pressure resistance.

[0037] The bending radius of the first arc-shaped plate portion 101 is 38.36 mm.

[0038] The bending radius of the second arc-shaped plate portion 102 is 8.4 mm.

[0039] The height of the straight section is 30 mm.

[0040] An end of the first curved plate portion 101 away from the second curved plate portion 102 is provided with a rounded corner.

[0041] An end of the straight plate portion 103 away from the second curved plate portion 102 is rounded.

[0042] The first curved plate portion 101, the second curved plate portion 102 and the straight plate portion 103 are an integrally formed structure, and are all made of PETG composite material, and are all transparent plates.

[0043] The first curved plate portion 101, the second curved plate portion 102 and the straight plate portion 103 are an integrally formed structure, which reduces the number of connection points between the parts, reduces the potential risk of breakage and failure, improves the strength and rigidity of the overall structure, eliminates stress concentration at the connection parts, makes the overall structure more continuous and stable, and can better resist the stress and deformation generated during the infusion process; reduces potential leakage points, and helps to improve the overall sealing performance; the first curved plate portion 101, the second curved plate portion 102 and the straight plate portion 103 are all PETG transparent plates with good transparency, which is convenient for real-time observation of the flow state and filling status of the glue during the infusion process, thereby improving the visibility and accuracy of the operation; and the PETG material has good chemical corrosion resistance, can resist the chemical components in the infusion glue, and reduces the risk of material aging and deformation.

[0044] Multiple staggered transverse and longitudinal reinforcing ribs are evenly arranged on the outer surface of the rubber baffle body 100, away from the blade infusion mold 200. The staggered arrangement of the transverse and longitudinal reinforcing ribs significantly increases the overall rigidity of the rubber baffle body 100. The transverse and longitudinal reinforcing ribs provide additional support structure, allowing the rubber baffle body 100 to effectively resist external stress and deformation, thereby improving the structural strength of the rubber baffle body 100. The staggered transverse and longitudinal reinforcing ribs also help to evenly distribute the stress generated during the infusion process, preventing localized stress concentration and thus reducing the risk of fracture and failure. In addition, the increased structural support points improve the fatigue resistance of the rubber baffle body 100. During multiple infusion processes, the reinforcing ribs can better withstand cyclic stress and extend its service life.

[0045] The infusion detection unit 300 includes: a sleeve 301 fixed on the side of the straight plate portion 103 away from the blade infusion mold 200, a detection slide rod 302 sealed and slidably connected inside the sleeve 301, the detection slide rod 302 passes through the through hole on the straight plate portion 103, and one end of the detection slide rod 302 inserted into the blade infusion mold 200 is fixedly connected to a disc stopper 303, and a circular groove is provided on the straight plate portion 103 for sealing and plugging with the disc stopper 303, and one end of the detection slide rod 302 away from the blade infusion mold 200 is fixedly connected to a movable seat plate 304, and a plurality of tensioning spring bodies 305 are fixed between the movable seat plate 304 and the outer side surface of the straight plate portion 103; and scale lines are provided on the detection slide rod 302.

[0046] When the glue poured into the blade pouring mold 200 reaches a preset amount and is filled tightly, pressure will be generated on the disc stopper 303, causing the disc stopper 303 to be retracted into the circular groove. The inner side surface of the disc stopper 303 and the inner side surface of the straight plate portion 103 form a complete plane, which does not affect the quality of the product in the blade pouring mold 200. When the disc stopper 303 is retracted into the circular groove, it drives the detection slide bar 302 to slide outward in the sleeve 301 and stretch the multiple tensioning spring bodies 305. When the detection slide bar 302 overcomes the elastic force of the multiple tensioning spring bodies 305 and moves outward to a preset distance, the tightness of the glue poured in the blade pouring mold 200 can be judged. When the glue poured in the blade pouring mold 200 is not tight enough, the length of the detection slide bar 302 cannot reach the preset length.

[0047] When the glue in the blade infusion mold 200 reaches the preset amount and is tightly filled, the glue exerts pressure on the disc stopper 303, forcing it to retract into the circular groove. When the disc stopper 303 retracts, it drives the detection slide 302 to slide outward within the sleeve 301, stretching the tensioning spring 305. If the sliding distance of the detection slide 302 reaches the preset scale, the glue is tightly filled; if it does not reach the preset scale, the glue is not tightly filled. This system can automatically detect the tightness of the glue filling without manual intervention, improving detection efficiency and accuracy. The detection structure is relatively simple and easy to manufacture and maintain. The scale lines on the detection slide 302 make the test results intuitive, allowing operators to quickly determine the tightness of the glue filling. The design of multiple tensioning springs 305 effectively absorbs and releases external forces, ensuring stable and reliable detection. This system is suitable for blade infusion molds of various sizes and types, and has strong versatility and adaptability.

[0048] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.

[0049] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0050] Although the embodiments of the present invention have been disclosed above, they are not limited to the applications listed in the description and implementation methods. They can be fully applied to various fields suitable for the present invention. For those familiar with this field, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and illustrations shown and described herein.

Claims

1. A composite material type rubber baffle, characterized in that: include: A rubber baffle body (100) is used for sealingly fitting at the opening of the blade infusion mold (200), with a pouring cavity for pouring glue formed between the rubber baffle body (100) and the blade infusion mold (200); The rubber baffle body (100) comprises: a first curved plate portion (101), a second curved plate portion (102) and a straight plate portion (103); two ends of the second curved plate portion (102) are respectively connected to the first curved plate portion (101) and the straight plate portion (103); the first curved plate portion (101), the second curved plate portion (102) and the straight plate portion (103) are respectively sealed and fitted with a first curved surface segment, a second curved surface segment and a straight surface segment at an opening of a blade infusion mold (200); and one or more infusion detection units (300) are installed on the straight plate portion (103).

2. A composite material type rubber baffle according to claim 1, characterized in that: The first arc-shaped plate portion (101) and the second arc-shaped plate portion (102) have different bending directions.

3. The composite material type rubber baffle according to claim 2, characterized in that: The convex end (104) of the first arc-shaped plate portion (101) is arranged toward the inner side of the blade infusion mold (200), and the concave end (105) of the second arc-shaped plate portion (102) is arranged toward the inner side of the blade infusion mold (200).

4. The composite material type rubber baffle according to claim 1, characterized in that: The bending radius of the first arc-shaped plate portion (101) is 38.36 mm.

5. The composite material type rubber baffle according to claim 1, characterized in that: The bending radius of the second arc-shaped plate portion (102) is 8.4 mm.

6. The composite material type rubber baffle according to claim 1, characterized in that: The height of the straight section is 30 mm.

7. The composite material type rubber baffle according to claim 1, characterized in that: An end of the first arc-shaped plate portion (101) away from the second arc-shaped plate portion (102) is provided with a rounded corner.

8. The composite material type rubber baffle according to claim 1, characterized in that: An end of the straight plate portion (103) away from the second arc-shaped plate portion (102) is provided with a rounded corner.

9. The composite material type rubber baffle according to claim 1, characterized in that: The first curved plate portion (101), the second curved plate portion (102) and the straight plate portion (103) are an integrally formed structure, and the first curved plate portion (101), the second curved plate portion (102) and the straight plate portion (103) are all made of PETG composite material.

10. The composite material type rubber baffle according to claim 1, characterized in that: The infusion detection unit (300) comprises: a sleeve (301) fixedly arranged on a side of the straight plate portion (103) away from the blade infusion mold (200); a detection slide bar (302) is sealed and slidably connected inside the sleeve (301); the detection slide bar (302) passes through a through hole on the straight plate portion (103); one end of the detection slide bar (302) inserted into the blade infusion mold (200) is fixedly connected to a disc stopper (303); a circular groove is provided on the straight plate portion (103) for sealing and plugging with the disc stopper (303); one end of the detection slide bar (302) away from the blade infusion mold (200) is fixedly connected to a movable seat plate (304); a plurality of tensioning spring bodies (305) are fixedly connected between the movable seat plate (304) and the outer side surface of the straight plate portion (103); and a scale line is provided on the detection slide bar (302).