Charger shell injection molding equipment facilitating rapid demolding
Through the design of the lower and upper modules, combined with the lifting and knocking components, the charger shell can be quickly and non-destructively demoulded, solving the problem of uneven force damage during demoulding, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202422713632.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-07
AI Technical Summary
The charger shell structure has a cavity inside. If the injection-molded charger shell is subjected to uneven force during demoulding, the shell may be easily damaged.
The lower and upper mold groups are designed, combined with lifting components, knocking components and conduction components. Demolding is performed through vibration and pushing, ensuring that the charger shell is evenly vibrated out of the injection port after cooling.
It improves demoulding efficiency, avoids shell damage, reduces scrap rate and production costs, and improves product quality and market competitiveness.
Smart Images

Figure CN223420002U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molding, specifically to a charger shell injection molding device that is convenient for rapid demoulding. Background Art
[0002] A charger shell injection mold disclosed in application announcement number: CN212666571U includes a base, a placement groove is provided at the top center position of the base, support frames are fixedly installed on both sides of the top of the base by bolts, and a relatively set 41 is fixedly installed on the top lower surface of the support frame, and the bottom of the 41 is fixedly connected to the mold box, and the mold box is set in the placement groove, the interior of the mold box is equipped with an upper die and a lower die, and a water tank is fixedly installed on the top of the mold box, the bottom of the upper die is fixedly installed with a mold block, the top of the lower die is provided with a mold groove, and the mold block and the mold groove are arranged relative to each other. The utility model effectively prevents local overheating of the mold, so that the production quality of the mold is guaranteed. At the same time, under the action of the mold box and the support frame, the probability of burns to the operator is avoided, the safety is improved, and the service life of the equipment is extended.
[0003] In the prior art including the above-mentioned patents, the inventors found that since the charger shell structure has a cavity inside, the shell may be easily damaged if the injection-molded charger shell is subjected to uneven force during demolding.
[0004] Therefore, a charger shell injection molding device that is convenient for rapid demoulding is now proposed. Utility Model Content
[0005] The purpose of the present utility model is to provide a charger shell injection molding device that is easy to demold quickly, so as to solve the problem raised in the above background technology that the charger shell structure has a cavity inside, and the shell is easily damaged if the injection molded charger shell is subjected to uneven force during demolding.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a charger shell injection molding device that is convenient for rapid demolding, comprising a lower mold group and an upper mold group, the lower mold group being located at the bottom of the upper mold group, and the lower mold group and the upper mold group are both provided with multiple injection holes corresponding to positions; an injection port is provided on one side of the lower mold group, a groove is provided on the bottom of the injection port, a stripping plate is provided in the groove, and a lifting assembly is provided at the bottom of the stripping plate; two rectangular cavities are provided in the lower mold group, a drive motor is provided on the inner side wall of the rectangular cavity, and the power output shaft of the drive motor is connected to a knocking assembly; a conduction assembly that cooperates with the knocking assembly is embedded in the inner side wall of the rectangular cavity.
[0007] Furthermore, the knocking assembly includes a rotating rod, one end of which is connected to the power output shaft of the drive motor, the outer wall of the rotating rod is connected to a rotating sleeve, the outer wall of the rotating sleeve is connected to a plurality of springs arranged in a circular array, and the other ends of the plurality of springs are connected to metal balls.
[0008] Furthermore, the conduction assembly includes a mounting plate and a conduction plate, and the mounting plate is mounted on the inner side wall of the rectangular cavity near the injection port by bolts; the conduction plate is connected to the side wall of the mounting plate, and multiple conduction plates are arranged in an array, and one side of each of the multiple conduction plates is connected to two knocking blocks that cooperate with the metal balls.
[0009] Furthermore, a hydraulic drive device is connected to the top of the upper mold assembly.
[0010] Furthermore, the lifting assembly includes a demoulding push plate, an electric telescopic rod, a limit rod and a drive controller. The demoulding push plate is located in the inner cavity of the groove, and the bottom of the demoulding push plate is connected to the electric telescopic rod. There are multiple limit rods, and one end of each of the limit rods is slidably connected to the lower mold group. The drive controller is connected to the bottom of the lower mold group, and the drive controller is electrically connected to the electric telescopic rod. A base is connected to both sides of the drive controller, and the base is connected to the bottom of the lower mold group.
[0011] Furthermore, the bottom of the upper mold assembly is provided with an extrusion block that cooperates with the injection port, and the bottom of the upper mold assembly is also provided with a sealing ring.
[0012] Furthermore, a sealing groove cooperating with a sealing ring is provided on the top of the lower module.
[0013] Compared with the prior art, the beneficial effects of the present invention are: the charger shell injection molding equipment that is convenient for rapid demoulding is reasonable and has the following advantages:
[0014] (1) The device synchronously drives the lifting component and the knocking component, and uses vibration to push the charger shell to demold when it cools and sticks to the side wall. On the one hand, this method can complete the demolding operation with the greatest efficiency. Compared with the traditional equipment's direct demolding method, it greatly shortens the demolding time and improves production efficiency. On the other hand, vibration demolding can ensure the integrity of the outer side of the charger shell after demolding, avoiding damage to the shell caused by uneven force, thereby effectively ensuring product quality.
[0015] (2) Because the demoulding method of the equipment can ensure that the charger shell remains intact during the demoulding process, the scrap rate caused by damaged shell is reduced. This means that during the production process, the waste of raw materials and the time and resources consumed by reworking defective products can be reduced, thereby reducing production costs. At the same time, high-quality products also help to enhance the market competitiveness of enterprises and bring more economic benefits to enterprises. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0017] Figure 2 This is a schematic structural diagram of the lower module of the utility model;
[0018] Figure 3 This is a schematic structural diagram of the upper module of the present invention;
[0019] Figure 4 This is a schematic structural diagram of the striking assembly of the present invention;
[0020] Figure 5 This is a schematic diagram of the structure of the conductive component of the utility model;
[0021] Figure 6 This is a structural diagram of the mounting plate and the striking block of the utility model;
[0022] Figure 7 This is a schematic diagram of the planar structure of the utility model;
[0023] Figure 8 for Figure 7 Enlarged structural diagram at point A in the middle.
[0024] In the figure: 1. Lower mold assembly; 2. Upper mold assembly; 21. Extrusion block; 22. Sealing ring; 3. Demolding plate; 4. Lifting assembly; 40. Demolding push plate; 41. Electric telescopic rod; 42. Limit rod; 43. Drive controller; 5. Knocking assembly; 51. Rotating rod; 52. Rotating sleeve; 53. Metal ball; 6. Conduction assembly; 61. Mounting plate; 62. Conduction plate; 63. Knocking block; 7. Base. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] See also Figure 1-8, a technical solution provided by the utility model:
[0027] In this embodiment, a charger housing injection molding device that facilitates rapid demolding includes a lower module 1 and an upper module 2. The lower module 1 is located at the bottom of the upper module 2, and each module is provided with multiple corresponding injection holes. The multiple corresponding injection holes ensure uniform thickness at all parts of the charger housing during the injection molding process, improving product quality. The coordination between the lower module 1 and the upper module 2 and the corresponding injection hole design provide guarantees for improved product quality.
[0028] An injection port is provided on one side of the lower mold assembly 1. A groove is provided on the bottom of the injection port. A stripper plate 3 is provided in the groove. A lifting assembly 4 is provided at the bottom of the stripper plate 3. The groove design provides installation space for the stripper plate 3, making the demolding operation more stable and helping to improve demolding efficiency. The stripper plate 3 and the lifting assembly 4 cooperate with the groove to better complete the demolding operation.
[0029] The lower mold assembly 1 has two rectangular cavities, each with a drive motor mounted on its inner wall. The drive motor's power output shaft is connected to a striking assembly 5. The rectangular cavities provide mounting locations for the drive motor and striking assembly 5, making the device more compact and reducing its footprint. The combination of the drive motor and striking assembly 5 provides a vibrating force for demolding.
[0030] Embedded within the inner wall of the rectangular cavity is a conductive component 6 that mates with the striking component 5. This combination effectively transmits vibration force to the inner wall of the injection port, facilitating rapid demolding of the charger housing. The synergistic effect of the conductive component 6 and the striking component 5 supports efficient demolding.
[0031] The striking assembly 5 includes a rotating rod 51, one end of which is connected to the power output shaft of the drive motor. A rotating sleeve 52 is connected to the outer wall of the rotating rod 51. A plurality of springs arranged in a circular array are connected to the outer wall of the rotating sleeve 52. Each of the springs has a metal ball 53 connected to its other end. The circular array of springs and metal balls 53 generates a uniform vibration force during rotation, improving the demolding effect and stability. The combination of the rotating rod 51, rotating sleeve 52, springs, and metal balls 53 ensures stable vibration force output.
[0032] The conduction assembly 6 comprises a mounting plate 61 and a conduction plate 62. The mounting plate 61 is mounted on the inner side wall of the rectangular cavity near the injection port side by bolts. The conduction plate 62 is connected to the side wall of the mounting plate 61 and is arranged in an array. The conduction plate 62 is provided with a plurality of conduction plates 62, and one side of the plurality of conduction plates 62 is connected with two knocking blocks 63 matched with the metal ball 53. The mounting plate 61 facilitates the installation and disassembly of the conduction plate 62, and facilitates the maintenance and repair of the equipment. The design of the mounting plate 61 and the conduction plate 62 provides convenience for the maintenance of the equipment. The plurality of conduction plates 62 and the knocking blocks 63 can better transmit the vibration force and improve the demolding efficiency. The cooperation of the conduction plate 62 and the knocking block 63 makes the transmission of the vibration force more efficient.
[0033] The top of the upper mold group 2 is connected with a hydraulic drive device. The hydraulic drive device can provide strong driving force, ensure the close combination between the upper mold group 2 and the lower mold group 1, improve the injection quality, and provide power support for the close combination of the upper mold group 2 and the lower mold group 1.
[0034] The lifting assembly 4 comprises a demolding push plate 40, an electric telescopic rod 41, a limiting rod 42 and a drive controller 43. The demolding push plate 40 is located in the inner cavity of the groove, the bottom of the demolding push plate 40 is connected with the electric telescopic rod 41, the limiting rod 42 is provided with a plurality of limiting rods 42, one end of the plurality of limiting rods 42 is slidably connected in the lower mold group 1, the drive controller 43 is connected to the bottom of the lower mold group 1, the drive controller 43 is electrically connected with the electric telescopic rod 41, the two sides of the drive controller 43 are connected with a base 7, and the base 7 is connected to the bottom of the lower mold group 1. The cooperation of the demolding push plate 40 and the electric telescopic rod 41 can realize precise demolding operation, and the demolding push plate 40 and the electric telescopic rod 41 provide power for precise demolding. The limiting rod 42 can ensure the stable movement direction of the demolding push plate 40 and improve the accuracy of demolding, and the limiting rod 42 provides protection for the stable movement of the demolding push plate 40. The drive controller 43 facilitates the control of the electric telescopic rod 41, improves the automation degree of the equipment, and improves the automation control level of the equipment. The base 7 provides stable support for the equipment, and the base 7 ensures the stability of the equipment.
[0035] The bottom of the upper mold group 2 is provided with an extrusion block 21 matched with the injection port, and the bottom of the upper mold group 2 is also provided with a sealing ring 22. The extrusion block 21 can ensure the uniformity of the pressure during the injection molding process, improve the quality of the charger shell, and provide support for the uniform distribution of the injection pressure. The sealing ring 22 can prevent leakage of raw materials during the injection molding process, improve production efficiency, and ensure the sealing property of the injection molding process.
[0036] The top of the lower mold group 1 is provided with a sealing clamping groove matched with the sealing ring 22. The cooperation of the sealing clamping groove and the sealing ring 22 further improves the sealing property of the equipment, ensures the stable operation of the injection molding process, and improves the sealing performance of the equipment.
[0037] Working principle: When in use, the material is first injected through the injection port, and the hydraulic drive device connected to the top of the upper mold assembly 2 drives the upper mold assembly 2 to move to the bottom, and the extrusion block 21 presses down to perform injection extrusion. After completion, the charger shell cools down and the lifting component 4 is started. The driving force is gradually increased through the electric telescopic rod 41, pushing the demoulding push plate 40 to move to the bottom;
[0038] At the same time, the driving motor is started synchronously, and the rotating rod 51 is driven to rotate by the power output shaft of the driving motor, and the rotating sleeve 52 and the metal ball 53 connected to the rotating sleeve 52 by a spring are driven to rotate by the rotating rod 51, and the metal ball 53 hits the knocking block 63 when rotating; the synchronous driving of the lifting component 4 and the knocking component 5 can make it possible to demold with maximum efficiency through vibration and promotion when the charger shell cools and sticks to the side wall during the demolding process, and can ensure the integrity of the outer side of the charger shell after demolding, thereby ensuring product quality.
[0039] The striking block 63 transmits the vibration force of the impact to the conductive plate 62 connected to the striking block 63. Through the connection relationship between multiple conductive plates 62 inserted into the inner wall of the rectangular cavity, the vibration force on the conductive plate 62 is transmitted to the inner wall of the injection port.
[0040] In conjunction with the push of the lifting component 4, the process is carried out synchronously. When the charger shell is shaken off from the side wall by vibration, the lifting component 4 pushes the charger shell out to complete the demoulding operation. Compared with the traditional equipment's direct demoulding method, the charger shell is separated from the inner wall of the injection port by vibration. Therefore, when the demoulding is carried out in conjunction with the pushing force of the lifting component 4, the adhesion between the charger shell and the inner wall of the injection port is eliminated, avoiding the situation where the charger shell is damaged by uneven force during demoulding.
[0041] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. A charger shell injection molding device that facilitates rapid demoulding, characterized by: It comprises a lower mold group (1) and an upper mold group (2), wherein the lower mold group (1) is located at the bottom of the upper mold group (2), and the lower mold group (1) and the upper mold group (2) are both provided with a plurality of injection holes corresponding to positions; An injection port is provided on one side of the lower mold assembly (1), a groove is provided on the bottom of the injection port, a stripper plate (3) is provided in the groove, and a lifting assembly (4) is provided at the bottom of the stripper plate (3); Two rectangular cavities are provided in the lower die set (1), a driving motor is provided on the inner side wall of the rectangular cavity, and a power output shaft of the driving motor is connected to a knocking assembly (5); A conducting component (6) that cooperates with the striking component (5) is embedded on the inner side wall of the rectangular cavity.
2. The charger housing injection molding device that facilitates rapid demoulding according to claim 1, characterized in that: The knocking assembly (5) comprises a rotating rod (51), one end of the rotating rod (51) is connected to the power output shaft of the driving motor, the outer wall of the rotating rod (51) is connected to a rotating sleeve (52), the outer wall of the rotating sleeve (52) is connected to a plurality of springs arranged in a circular array, and the other ends of the plurality of springs are all connected to a metal ball (53).
3. The charger housing injection molding device that facilitates rapid demoulding according to claim 1, characterized in that: The conduction assembly (6) comprises a mounting plate (61) and a conduction plate (62), wherein the mounting plate (61) is mounted on the inner wall of the rectangular cavity near the injection port by means of bolts; The conductive plates (62) are connected to the side wall of the mounting plate (61) and are arranged in an array. One side of each of the conductive plates (62) is connected to two striking blocks (63) that cooperate with the metal balls (53).
4. The charger housing injection molding device for rapid demoulding according to claim 1, characterized in that: The top of the upper die set (2) is connected to a hydraulic drive device.
5. The charger housing injection molding device that facilitates rapid demoulding according to claim 1, characterized in that: The lifting assembly (4) includes a demoulding push plate (40), an electric telescopic rod (41), a limiting rod (42) and a drive controller (43), wherein the demoulding push plate (40) is located in the inner cavity of the groove, and the bottom of the demoulding push plate (40) is connected to the electric telescopic rod (41), and a plurality of limiting rods (42) are provided, and one end of the plurality of limiting rods (42) is slidably connected to the lower mold group (1), and the drive controller (43) is connected to the bottom of the lower mold group (1), and the drive controller (43) is electrically connected to the electric telescopic rod (41), and the two sides of the drive controller (43) are connected to a base (7), and the base (7) is connected to the bottom of the lower mold group (1).
6. The charger housing injection molding device for rapid demoulding according to claim 1, characterized in that: The bottom of the upper mold assembly (2) is provided with an extrusion block (21) that cooperates with the injection port, and the bottom of the upper mold assembly (2) is also provided with a sealing ring (22).
7. The charger housing injection molding device for rapid demoulding according to claim 6, characterized in that: The top of the lower die set (1) is provided with a sealing groove that cooperates with the sealing ring (22).
Citation Information
Patent Citations
Charger shell injection mold
CN212666571U