Feeding transfer mechanism
By designing a feeding transfer mechanism and utilizing the displacement components of the bracket and gripping device and the negative pressure adsorption components, the automatic transfer of feeding is realized, which solves the problems of low efficiency and misoperation of manual transfer, improves work efficiency and reduces the occurrence of human errors.
Patent Information
- Application Number
- CN202422891917.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-26
AI Technical Summary
In the prior art, feed transfer mainly relies on manual operation, which is inefficient and prone to adverse conditions due to human error.
A feeding transfer mechanism is designed, which includes a bracket, a gripping device, a displacement component and a negative pressure adsorption component. The displacement component is controlled by a controller to drive the negative pressure adsorption component to move in the horizontal and vertical directions, thereby realizing automatic feeding transfer and reducing human error.
It realizes the automatic transfer of feeding, improves work efficiency, reduces manpower requirements and reduces the possibility of human error.
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Figure CN223421834U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automation equipment, in particular to a feeding transfer mechanism. Background Art
[0002] During the product processing, the material needs to be transferred from the feeding position of the feeder to the processing fixture.
[0003] The existing method is to transfer the feed by manual transfer, which has low efficiency and is difficult to avoid the disadvantages caused by human error. Therefore, it is urgent to design a new feed transfer mechanism to improve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a feeding transfer mechanism to solve the technical problems that manual transfer is low in efficiency and difficult to avoid adverse effects caused by human misoperation.
[0005] To achieve this purpose, the present invention adopts the following technical solutions:
[0006] A feeding transfer mechanism is mounted above the feeding machine and the fixture via a bracket. The feeding transfer mechanism includes a gripping device, which is mounted on the bracket. The gripping device is provided in at least two groups, and the two groups of gripping devices are respectively located on two opposite sides of the bracket. The gripping device includes a displacement component, a negative pressure adsorption component, and a controller.
[0007] Among them, each of the displacement components has at least a material picking station and a loading station, the negative pressure adsorption component is arranged at the moving end of the displacement component, and is used to adsorb and feed materials, and the displacement component is configured to drive the negative pressure adsorption component to move to the material picking station or the loading station, and the controller is electrically connected to the displacement component and the negative pressure adsorption component.
[0008] As a preferred solution of the feed transfer mechanism, the displacement assembly includes:
[0009] A horizontal moving mechanism, the horizontal moving mechanism being provided on the bracket and being used for driving the negative pressure adsorption assembly to move in a horizontal direction;
[0010] The lifting and moving mechanism is arranged on the output end of the horizontal moving mechanism and is used to drive the negative pressure adsorption component to move in the vertical direction.
[0011] As a preferred scheme of the feed transfer mechanism, the horizontal moving mechanism comprises a first driving member and a second driving member, the first driving member is arranged on the support, the second driving member is arranged on the output end of the first driving member, the first driving member is used for driving the second driving member to reciprocate along a first direction, and the output end of the second driving member reciprocates along a second direction perpendicular to the first direction.
[0012] As a preferred scheme of the feed transfer mechanism, the first driving member comprises a linear motor which extends along the first direction.
[0013] The second driving member comprises a first cylinder which extends along the second direction.
[0014] As a preferred scheme of the feed transfer mechanism, the lifting moving mechanism comprises a third driving member, the third driving member is arranged on the output end of the second driving member, and the negative pressure adsorption assembly is arranged on the output end of the third driving member.
[0015] As a preferred scheme of the feed transfer mechanism, the third driving member comprises a second cylinder which extends along a vertical direction.
[0016] As a preferred scheme of the feed transfer mechanism, the negative pressure adsorption assembly comprises:
[0017] An adsorption plate is arranged in a hollow mode and has an adsorption cavity in the inside, a plurality of first through holes which are in communication with the inside of the adsorption cavity are formed in the bottom end of the adsorption plate;
[0018] A plurality of adsorption heads are arranged, the number of the adsorption heads is consistent with the number of the first through holes, the connecting end of the adsorption head is detachably connected in the first through hole and is in communication with the adsorption cavity;
[0019] A vacuum pump is in communication with the adsorption cavity through a pipeline.
[0020] As a preferred scheme of the feed transfer mechanism, a speed reduction valve which is in communication with the adsorption cavity is arranged on the adsorption plate, and the pipeline of the vacuum pump is connected to the speed reduction valve.
[0021] As a preferred scheme of the feed transfer mechanism, screw holes are formed in the side edges of the adsorption plate, and bolts which are connected to the end portions of the adsorption heads or abut against the end portions of the adsorption heads are threadedly connected in the screw holes.
[0022] As a preferred scheme of the feed transfer mechanism, a drag chain is arranged on the support, and each wire harness of the feed transfer mechanism is integrated in the drag chain.
[0023] The utility model discloses beneficial effects:
[0024] The controller sends a signal to the displacement assembly, the displacement assembly drives the negative pressure adsorption assembly to move to the material taking station of the material supply machine, and the material is adsorbed on the negative pressure adsorption assembly through vacuumizing, then the displacement assembly drives the negative pressure adsorption assembly and the material to move to the material loading station together, and after the material is installed on the jig, the vacuumizing is stopped, the displacement assembly is reset or the transfer of the next material is carried out, so that manual transfer is changed into automatic transfer, precise automatic operation is realized, the controller is matched to automatically take and place the material in the whole process, work efficiency is improved, in addition, the displacement assembly is provided with at least two groups, the efficiency can be further improved through double-side material taking, manpower is reduced, and the occurrence of human error is also reduced. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 is a structural schematic view of a material transfer mechanism provided by the embodiment of the utility model;
[0026] Figure 2 is a top view of the material transfer mechanism provided by the embodiment of the utility model.
[0027] In the drawings:
[0028] 1, displacement assembly; 11, linear motor; 12, first cylinder; 13, second cylinder;
[0029] 2, negative pressure adsorption assembly; 21, adsorption plate; 22, adsorption head; 23, speed reducing valve; 24, screw hole; 25, bolt;
[0030] 3, drag chain. DETAILED DESCRIPTION
[0031] The utility model will be further described in detail in combination with the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the utility model, and not limited to the utility model. In addition, it should be noted that, in order to facilitate the description, only the part related to the utility model is shown in the drawings, not all structures.
[0032] In the description of the utility model, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction relationship of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0033] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0034] In the description of this embodiment, the terms "upper," "lower," "right," and other orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely for ease of description and simplified operation. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.
[0035] Currently, the transfer of materials from the feeding position of the feeder to the processing fixture is done manually. The efficiency of manual operation is low, and it is difficult to avoid defects caused by human error.
[0036] In order to solve the above problems, combined Figure 1 and Figure 2 As shown, this embodiment provides a feeding transfer mechanism, which is mounted above the feeder and the fixture through a bracket. The feeding transfer mechanism includes a grasping device, which is arranged on the bracket. There are at least two groups of grasping devices. Preferably, the grasping device of this embodiment is arranged in two groups, and the two groups of grasping devices are respectively located on two opposite sides of the bracket. With this arrangement, the grasping devices on both sides of the bracket can operate simultaneously without interfering with each other, which improves the efficiency of transferring the feeding to a certain extent.
[0037] In other embodiments, the gripping devices may also be arranged into three, four or even more groups, which is not limited in this embodiment. The specific number may be adaptively adjusted according to the arrangement of the feeder and the fixture, and will not be further elaborated here.
[0038] Specifically, if Figure 1 As shown, the gripping device includes a displacement assembly 1, a negative pressure adsorption assembly 2, and a controller. Each displacement assembly 1 has at least a material retrieving station and a material loading station. The negative pressure adsorption assembly 2 is disposed at the movable end of the displacement assembly 1 and is used to adsorb and feed materials. The displacement assembly 1 is used to drive the negative pressure adsorption assembly 2 to move to the material retrieving station or the material loading station. The controller is electrically connected to the displacement assembly 1 and the negative pressure adsorption assembly 2.
[0039] It can be understood that the controller sends a signal to the displacement assembly 1, the displacement assembly 1 drives the negative pressure suction assembly 2 to move to the material taking station of the feeder, and the feeder is suctioned on the negative pressure suction assembly 2 by vacuumizing, and then the displacement assembly 1 drives the negative pressure suction assembly 2 and the feeder to move to the material loading station together, and stops vacuumizing after the feeder is installed on the jig, the displacement assembly 1 is reset or the next feeder transfer is carried out, so as to change the manual transfer into automatic transfer, realize the precise automatic operation, cooperate with the controller to automatically take and place the feeder throughout the process, improve the work efficiency, in addition, the displacement assembly 1 is provided with at least two groups, the efficiency can be further improved by taking the feeder on both sides, the manpower is reduced, and the human error operation is also reduced.
[0040] As shown in Figure 1 and Figure 2 , the displacement assembly 1 comprises a horizontal moving mechanism and a lifting moving mechanism. The horizontal moving mechanism is arranged on the support and is used to drive the negative pressure suction assembly 2 to move in the horizontal direction, and the lifting moving mechanism is arranged on the output end of the horizontal moving mechanism and is used to drive the negative pressure suction assembly 2 to move in the vertical direction, so as to realize the reciprocating movement in the front-back, left-right and up-down directions, and ensure that the displacement assembly 1 can flexibly drive the negative pressure suction assembly 2 to move, and the flexibility is good.
[0041] Specifically, the horizontal moving mechanism comprises a first driving member and a second driving member. The first driving member is arranged on the support, and the second driving member is arranged on the output end of the first driving member. The first driving member is used to drive the second driving member to reciprocate in the first direction, and the output end of the second driving member reciprocates in the second direction perpendicular to the first direction.
[0042] Preferably, the first driving mechanism comprises a linear motor 11, and the mounting direction of the linear motor 11 extends in the first direction, that is, the output end of the linear motor 11 reciprocates in the first direction. The linear motor 11 can realize very accurate positioning control, has high movement precision and fast response speed.
[0043] Preferably, the second driving member comprises a first air cylinder 12, and the mounting direction of the first air cylinder 12 extends in the second direction, that is, the extension direction of the first air cylinder 12 is arranged in the second direction. The air cylinder has the advantages of simple structure and low maintenance cost.
[0044] Further, the lifting moving mechanism comprises a third driving member. The third driving member is arranged on the output end of the second driving member, and the negative pressure suction assembly 2 is arranged on the output end of the third driving member. The third driving member is used to drive the negative pressure suction assembly 2 to reciprocate in the third direction, and the third direction is a vertical direction.
[0045] Preferably, the third driving member includes a second cylinder 13, and the installation direction of the second cylinder 13 extends in the vertical direction, that is, the telescopic direction of the second cylinder 13 is set in the vertical direction. Similarly, the cylinder has the advantages of simple structure and low maintenance cost.
[0046] In summary, the displacement of the negative pressure adsorption component 2 is achieved through the three-way movement of the linear motor 11 , the first cylinder 12 and the second cylinder 13 .
[0047] like Figure 1 and Figure 2 As shown, the negative pressure adsorption assembly 2 includes an adsorption plate 21, an adsorption head 22, and a vacuum pump (not shown in the figure). The adsorption plate 21 is hollow and has an adsorption cavity inside. The bottom end of the adsorption plate 21 is provided with a plurality of first through holes connected to the interior of the adsorption cavity. Specifically, there are four first through holes in this embodiment, and the four first through holes are respectively located at the four corners of the adsorption plate 21. The number of adsorption heads 22 is consistent with the number of first through holes, so there are also four adsorption heads 22. The connection end of the adsorption head 22 is detachably connected to the first through hole and is connected to the adsorption cavity.
[0048] More specifically, a screw hole 24 is provided on the side of the adsorption plate 21, one end of the screw hole 24 is connected to the first through hole, and a bolt 25 is threadedly connected to the inner thread of the screw hole 24, the end of which is tightly pressed against or connected to the end of the adsorption head 22. By inserting one end of the adsorption head 22 into the first through hole, and then screwing one end of the bolt 25 into the screw hole 24 until one end of the bolt 25 presses the adsorption head 22 tightly or one end of the bolt 25 is threaded into the corresponding threaded hole of the adsorption head 22, the detachable connection of the adsorption head 22 can be achieved, and installation and disassembly are convenient.
[0049] In other embodiments, the number of first through holes and adsorption heads 22 may not be equal. A plug may be provided in the first through hole where no adsorption head 22 is provided to seal the first through hole to ensure the normal operation of the vacuum pump. The number of first through holes and adsorption heads 22 may also be one, two, three, five or even more. This embodiment does not make any specific restrictions on this, and it can be set according to the shape and size of the feed.
[0050] It should be noted that the bottom end of the adsorption plate 21 is the end face facing the feeder and the fixture, and in other embodiments it may also be the side or top end of the adsorption plate 21 .
[0051] In order to avoid the wiring harnesses of the feeding transfer mechanism from getting tangled together, which is not conducive to movement or maintenance, such as Figure 2 As shown, a drag chain 3 is provided on the bracket, and the wiring harnesses of the feeding transfer mechanism are integrated into the drag chain 3.
[0052] In addition, a deceleration valve 23 connected to the adsorption cavity is provided on the adsorption plate 21, and the pipeline of the vacuum pump is connected to the deceleration valve 23. By adjusting the deceleration valve 23, the speed and pressure of the airflow can be controlled to reduce the damage to the negative pressure adsorption component 2 or the feed caused by inertial impact and pressure fluctuations of the vacuum pump.
[0053] Now combined Figure 1 and Figure 2 The operation process of the feeding transfer mechanism is further described in detail:
[0054] First, the linear motor 11, the first cylinder 12 and the second cylinder 13 are kept in the initial position;
[0055] Then, the controller sends a displacement signal to the linear motor 11, the first cylinder 12 and the second cylinder 13. The linear motor 11, the first cylinder 12 and the second cylinder 13 drive the negative pressure adsorption assembly 2 to move to the material picking station. The vacuum pump starts and uses negative pressure to adsorb the material from the material picking station onto the adsorption head 22.
[0056] Secondly, the linear motor 11, the first cylinder 12 and the second cylinder 13 drive the negative pressure adsorption component 2 to move to the loading station, the vacuum pump is turned off, and the feed remains at the loading station;
[0057] Finally, the linear motor 11, the first cylinder 12 and the second cylinder 13 return to their initial positions.
[0058] Obviously, the above-described embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention and are not intended to limit the manner in which the present invention is to be implemented. A person skilled in the art would be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.
Claims
1. Feed transfer mechanism, characterized in that: It is mounted above the feeder and the fixture via a bracket, the feed transfer mechanism includes a gripping device, the gripping device is arranged on the bracket, the gripping device is provided with at least two groups, the two groups of gripping devices are respectively located on two opposite sides of the bracket, and the gripping device includes a displacement component (1), a negative pressure adsorption component (2) and a controller; Each of the displacement components (1) has at least a material taking station and a material loading station, the negative pressure adsorption component (2) is arranged at the moving end of the displacement component (1) and is used for adsorbing and feeding materials, the displacement component (1) is configured to drive the negative pressure adsorption component (2) to move to the material taking station or the material loading station, and the controller is electrically connected to the displacement component (1) and the negative pressure adsorption component (2).
2. The feed transfer mechanism according to claim 1, characterized in that: The displacement assembly (1) comprises: A horizontal moving mechanism, the horizontal moving mechanism being arranged on the bracket and being used for driving the negative pressure adsorption component (2) to move in a horizontal direction; A lifting and moving mechanism is provided on the output end of the horizontal moving mechanism and is used to drive the negative pressure adsorption component (2) to move in a vertical direction.
3. The feed transfer mechanism according to claim 2, characterized in that: The horizontal movement mechanism includes a first driving member and a second driving member, the first driving member is arranged on the bracket, and the second driving member is arranged at the output end of the first driving member. The first driving member is used to drive the second driving member to move back and forth along a first direction, and the output end of the second driving member moves back and forth along a second direction perpendicular to the first direction.
4. The feed transfer mechanism according to claim 3, characterized in that: The first driving member comprises a linear motor (11), and the linear motor (11) extends along the first direction; The second driving member comprises a first cylinder (12), and the first cylinder (12) extends along the second direction.
5. The feed transfer mechanism according to claim 3, characterized in that: The lifting and moving mechanism comprises a third driving member, the third driving member is arranged at the output end of the second driving member, and the negative pressure adsorption component (2) is arranged at the output end of the third driving member.
6. The feed transfer mechanism according to claim 5, characterized in that: The third driving member comprises a second cylinder (13), and the second cylinder (13) extends in a vertical direction.
7. The feed transfer mechanism according to any one of claims 1 to 6, characterized in that: The negative pressure adsorption component (2) comprises: An adsorption plate (21), wherein the adsorption plate (21) is hollow and has an adsorption cavity therein, and a plurality of first through holes communicating with the interior of the adsorption cavity are formed at the bottom end of the adsorption plate (21); Adsorption heads (22), wherein a plurality of the adsorption heads (22) are provided, the number of the adsorption heads (22) being consistent with the number of the first through holes, and the connection ends of the adsorption heads (22) being detachably connected to the first through holes and communicating with the adsorption cavity; A vacuum pump is connected to the adsorption cavity through a pipeline.
8. The feed transfer mechanism according to claim 7, characterized in that: A deceleration valve (23) communicating with the adsorption cavity is provided on the adsorption plate (21), and a pipeline of the vacuum pump is connected to the deceleration valve (23).
9. The feed transfer mechanism according to claim 7, characterized in that: A screw hole (24) is provided on the side of the adsorption plate (21), and a bolt (25) whose end is tightly pressed against or connected to the end of the adsorption head (22) is connected to the inner thread of the screw hole (24).
10. The feed transfer mechanism according to any one of claims 1 to 6, characterized in that: A drag chain (3) is provided on the bracket, and each wiring harness of the feeding transfer mechanism is integrated into the drag chain (3).