Buckle type fixed filling equipment

Through the innovative design of the snap-on fixed filling equipment, the top plate stacking space and automated control are utilized to solve the problems of low efficiency, complex operation and high cost of existing filling equipment, and an efficient and stable product loading and filling process is achieved.

CN223421877UActive Publication Date: 2025-10-10ZHEJIANG ZHONGGUAN MECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202422926755.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-10-10
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

Existing filling equipment is inefficient, complex to operate, and costly. The product loading process is time-consuming and error-prone, and there is a lack of effective positioning and protection mechanisms, resulting in poor stability and reliability.

Method used

A snap-on fixed filling device was designed, which adopts the top plate stacking space, material opening and closing components and filling components. It uses the cylinder and the cylinder-driven flip plate and receiving tray to realize automatic loading. It combines pressure sensors and positioning columns for precise positioning, simplifies the operation process and improves stability.

Benefits of technology

It achieves efficient and continuous product loading, reduces manufacturing and maintenance costs, improves the stability and reliability of the filling process, and simplifies the operating procedures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses buckle type fixed filling equipment which comprises a top plate and vertical frames fixed at the two ends of the bottom, a plurality of stacking spaces are arranged on the top plate, material receiving ports are formed in the bottoms of the stacking spaces, a material port opening and closing assembly and a filling assembly are arranged below the top plate, and the material port opening and closing assembly is located at the material receiving ports. The filling assembly comprises a lifting base, a lifting air cylinder, a turnover plate and a plurality of material receiving discs, the lifting base is vertically and slidably connected with the vertical frames at the two ends, the lifting air cylinder is installed on the top plate, a piston rod of the lifting air cylinder is connected with the lifting base, the turnover plate is rotationally connected with the lifting base at the two ends, and a rotating air cylinder is arranged on the lifting base at one end; the rotating end of the rotating air cylinder is connected with the overturning plate, the multiple material receiving discs are all installed on the overturning plate and can be right opposite to the material receiving openings, and suction nozzles are arranged on the material receiving discs. According to the filling equipment, through innovative structural design and automatic control, efficient and continuous product feeding is achieved, meanwhile, the manufacturing and maintaining cost is reduced, and the stability of the filling process is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of filling equipment, and more particularly to a snap-on fixed filling equipment. Background Art

[0002] In the field of filling equipment technology, traditional filling equipment often suffers from low efficiency, complex operation, and high costs. These devices often require extensive manual operation, which not only increases production costs but also limits production efficiency. Furthermore, due to their complex structure, these devices are relatively difficult to maintain and repair, further increasing operating costs for enterprises.

[0003] In existing filling equipment, product loading is typically done manually or semi-automatically, which is not only inefficient but also prone to errors. For example, some equipment requires workers to manually place the product in the filling position, which is not only time-consuming but also prone to product damage or inaccurate filling due to human error. Furthermore, while some semi-automatic equipment can reduce manual labor, its complex structure and cumbersome operation process, coupled with a lack of effective control and adjustment mechanisms during the filling process, result in low filling efficiency and accuracy.

[0004] Furthermore, existing filling equipment often lacks effective product positioning and protection mechanisms during the filling process. This can cause product displacement or damage during the filling process, impacting product quality and production efficiency. Furthermore, due to the lack of effective automated control, the stability and reliability of these devices during the filling process are difficult to ensure.

[0005] While some improvements have been proposed and implemented to address the above issues, these improvements often only address specific issues and lack a systematic solution. Therefore, we are designing and developing a snap-on fixed filling device that improves filling efficiency, reduces costs, simplifies operating procedures, and offers high stability and reliability. Utility Model Content

[0006] In response to the shortcomings of the existing technology, the utility model provides a snap-on fixed filling device, which aims to solve the problems of existing filling equipment in terms of efficiency, cost, operational complexity, stability and reliability. Through innovative structural design and automated control, the utility model can achieve efficient and continuous product loading, while reducing manufacturing and maintenance costs and improving the stability and reliability of the filling process.

[0007] To achieve the above objectives, the present invention provides the following technical solutions:

[0008] The utility model provides a buckle type fixed filling equipment, including roof and the vertical frame fixed to the both ends of bottom, be provided with a plurality of stacking space on the roof, the bottom of stacking space is provided with the material receiving port, be provided with the material port opening and closing component and filling assembly below the roof, the material port opening and closing component is located the material receiving port, is used for opening or closing the material receiving port, the filling assembly includes the lifting seat, lifting cylinder, turnover board and a plurality of material receiving disc, the lifting seat is connected with the vertical sliding of both ends vertical frame respectively, the lifting cylinder is installed on the roof, and the piston rod of lifting cylinder is connected with the lifting seat, the turnover board is connected with both ends lifting seat rotation, and one end lifting seat is provided with the rotary cylinder, and the rotary end of rotary cylinder is connected with the turnover board, a plurality of material receiving disc are all installed on the turnover board and can respectively face the material receiving port, all be provided with the suction nozzle on the material receiving disc.

[0009] Further, the material port opening and closing component includes two sets of oppositely arranged buckle devices, the buckle device includes two opening and closing cylinders, a driving plate and a plurality of buckle plates, the two opening and closing cylinders are horizontally arranged and are fixed to the both ends of the bottom of the top plate, the driving plate is connected with the piston rod of the two opening and closing cylinders, and the plurality of buckle plates are connected with the driving plate, and the plurality of buckle plates are correspondingly located at one material receiving port, and the side of the buckle plate towards the material receiving port is provided with a plurality of limiting buckles.

[0010] Further, the vertical frame includes two guide columns and a base, the two guide columns are vertically arranged and are fixedly connected with the top plate at the top and are fixedly connected with the base at the bottom.

[0011] Further, the lifting seat is provided with two sliding holes, a sliding sleeve is arranged in the two sliding holes, the sliding sleeve is sleeved on the guide column, so that the lifting seat is vertically slidably connected with the guide column.

[0012] Further, the opposite sides of the two lifting seats are provided with positioning plates below, the positioning plates are provided with pressure sensors, and the detection end of the pressure sensor is connected with a vertically arranged positioning column.

[0013] Further, a plurality of vertically arranged limiting columns are arranged on the top plate outside the material receiving port, the plurality of limiting columns surround the material receiving port and form stacking spaces therebetween.

[0014] Compared with the prior art, the utility model has the beneficial effects that:

[0015] The utility model provides a top plate, a plurality of stacking spaces are provided on the top plate, a material receiving port is provided at the bottom of the stacking space, and a material port opening and closing assembly and a filling assembly are provided at the top and bottom, so that a plurality of products can be stacked and placed in the stacking space in advance, and the material port opening and closing assembly is used to open and close the material port, which is opened when taking and closed immediately after taking is completed. The filling assembly can rotate upward to absorb the product from the material receiving port, and then rotate downward to place the product at the filling place, so that the product can be loaded efficiently and continuously, and the overall equipment structure is simple, and the manufacturing and maintenance costs are low. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. Among them:

[0017] Figure 1 A schematic diagram of the structure of a snap-on fixed filling device Figure 1 ;

[0018] Figure 2 A schematic diagram of the structure of a snap-on fixed filling device Figure 2 ;

[0019] Figure 3 A schematic diagram of the structure of a snap-on fixed filling device Figure 3 ;

[0020] Figure 4 is a structural diagram of the top of the roof;

[0021] Figure 5 It is a structural diagram of the front side of the receiving tray.

[0022] The markings in the figure are: 1. Top plate; 2. Guide column; 3. Base; 4. Lifting seat; 5. Lifting cylinder; 6. Stacking space; 7. Limiting column; 8. Flip plate; 9. Receiving tray; 10. Suction nozzle; 11. Opening and closing cylinder; 12. Drive plate; 13. Buckle plate; 14. Limiting buckle; 15. Positioning column; 16. Receiving port; 17. Pressure sensor. DETAILED DESCRIPTION

[0023] In the description of the utility model, it is necessary to explain that, for the direction words, if the terms "center", "transverse (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like indicate the orientation and positional relationship based on the orientation or positional relationship shown in the drawings, only for the convenience of describing the utility model and simplifying the description, and not indicating or implying that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and cannot be understood as limiting the specific protection scope of the utility model.

[0024] In addition, if the terms "first", "second" are only used for description purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. Therefore, the "first", "second" features can be explicitly or implicitly included one or more features, and in the description of the utility model, the meaning of "several", "several" is two or more than two, unless otherwise explicitly specified.

[0025] A buckle type fixed filling equipment, as shown in Figure 1-5 The top plate 1 is provided with a plurality of stacking spaces 6, the bottom of the stacking space 6 is provided with a material receiving port 16, the bottom of the top plate 1 is provided with a material port opening and closing assembly and a filling assembly, the material port opening and closing assembly is located at the material receiving port 16, and is used for opening or closing the material receiving port 16, the filling assembly comprises a lifting seat 4, a lifting cylinder 5, a turnover plate 8 and a plurality of material receiving discs 9, the lifting seat 4 is vertically and slidably connected with the vertical frame at both ends, the lifting cylinder 5 is installed on the top plate 1, and the piston rod of the lifting cylinder 5 is connected with the lifting seat 4, the turnover plate 8 is rotationally connected with the lifting seat 4 at both ends, and a rotary cylinder 11 is arranged on one end of the lifting seat 4, the rotary end of the rotary cylinder 11 is connected with the turnover plate 8, and a plurality of material receiving discs 9 are installed on the turnover plate 8 and can respectively face the material receiving port 16, and a suction nozzle 10 is arranged on the material receiving disc 9.

[0026] Preferably, as shown in Figure 3 The material port opening and closing assembly comprises two sets of oppositely arranged buckle devices, the buckle device comprises two opening and closing cylinders 11, a driving plate 12 and a plurality of buckle plates 13, the two opening and closing cylinders 11 are horizontally arranged and fixed at both ends of the bottom of the top plate 1, the driving plate 12 is connected with the piston rod of the two opening and closing cylinders 11, the plurality of buckle plates 13 are connected with the driving plate 12, and the plurality of buckle plates 13 are respectively located at one material receiving port 16, and a plurality of limiting buckles 14 are arranged on the side of the buckle plate 13 facing the material receiving port 16.

[0027] Preferably, as Figure 1-2 As shown, the vertical frame includes two guide columns 2 and a base 3. The two guide columns 2 are arranged vertically and the tops are fixedly connected to the top plate 1, and the bottoms are fixedly connected to the base 3.

[0028] Preferably, Figure 1-2 As shown, the lifting seat 4 is provided with two sliding holes, and sliding sleeves are provided in the two sliding holes. The sliding sleeves are sleeved on the guide column 2, so that the lifting seat 4 is vertically slidably connected to the guide column 2.

[0029] Preferably, Figure 1-2 As shown, positioning plates are provided below the opposite sides of the two lifting seats 4, and pressure sensors 17 are provided on the positioning plates. The detection ends of the pressure sensors 17 are connected to vertically arranged positioning columns 15;

[0030] Specifically, by setting up a pressure sensor 17 and a positioning column 15, when the filling assembly descends to place the product for filling, the descent of the lifting seat 4 is positioned and detected by the pressure sensor 17 and the positioning column 15. If the positioning column 15 does not apply for the matching hole at the filling location, the pressure sensor 17 will detect it, thereby shutting down the machine to avoid causing greater losses.

[0031] Preferably, Figure 1-2 As shown in FIG4 , a plurality of vertically arranged limiting columns 7 are provided on the top plate 1 outside the material receiving opening 16 , and the plurality of limiting columns 7 surround the material receiving opening 16 and form a stacking space 6 therebetween.

[0032] Working process:

[0033] When filling and loading the products, the workers place several products in several stacking spaces 6 in advance and stack them up, then start the equipment, the rotating cylinder 11 drives the flip plate 8 to rotate, so that the several receiving trays 9 are facing the several receiving ports 16, then the lifting cylinder 5 is started, driving the lifting seat 4 and the flip plate 8 above, so that the several receiving trays 9 can contact the products at the receiving ports 16, then the suction nozzle 10 is started to suck the products, and then the opening and closing cylinders 11 on both sides are started, and all the snap plates 13 are driven by the driving plate 12 to move away from the receiving ports 16 , so that the receiving port 16 is opened, and then the lifting cylinder 5 is started again, driving the lifting seat 4 and the flip plate 8 to descend. While descending, the opening and closing cylinder 11 and the rotating cylinder 11 are respectively actuated, and the opening and closing cylinder 11 drives the snap plates 13 on both sides to move towards each other to close the receiving port 16, and the rotating cylinder 11 drives the flip plate 8 to rotate, so that the receiving tray 9 faces downward, and finally the lifting seat 4 descends to the lowest point, and the positioning column 15 extends into the matching hole at the filling place to realize positioning, and then the suction nozzle 10 releases the product, so that the product is filled and placed, and then the next filling is carried out.

[0034] advantage:

[0035] The utility model sets a top plate 1, sets a plurality of stacking spaces 6 on the top plate 1, sets a material receiving port 16 at the bottom of the stacking space 6, and sets a material port opening and closing component and a filling component at the top and bottom, so that a plurality of products can be stacked and placed in the stacking space 6 in advance, and the material port opening and closing component is used to open and close the material port 16, which is opened when taking and closed immediately after taking is completed. The filling component can rotate upward to absorb the product from the material receiving port 16, and then rotate downward to place the product at the filling place, so that the product can be loaded efficiently and continuously, and the overall equipment structure is simple, and the manufacturing and maintenance costs are low.

[0036] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiment. All technical solutions based on the concept of the present invention are within the scope of protection of the present invention. It should be noted that for those skilled in the art, certain improvements and modifications that do not depart from the principles of the present invention should also be considered within the scope of protection of the present invention.

Claims

1. A snap-on fixed filling device, characterized in that: The invention comprises a top plate and vertical frames fixed at both ends of the bottom, wherein the top plate is provided with several stacking spaces, a material receiving port is provided at the bottom of the stacking space, a material port opening and closing assembly and a filling assembly are provided below the top plate, the material port opening and closing assembly is located at the material receiving port, and is used to open or close the material receiving port, and the filling assembly comprises a lifting seat, a lifting cylinder, a flip plate and several material receiving trays, the lifting seats are respectively vertically slidably connected to the vertical frames at both ends, the lifting cylinder is installed on the top plate, and the piston rod of the lifting cylinder is connected to the lifting seat, the flip plate is rotatably connected to the lifting seats at both ends, and a rotating cylinder is provided on the lifting seat at one end, and the rotating end of the rotating cylinder is connected to the flip plate, and several material receiving trays are all installed on the flip plate and can be respectively aligned with the material ports, and suction nozzles are provided on the material receiving trays.

2. The snap-on fixed filling device according to claim 1, characterized in that: The material port opening and closing assembly includes two groups of relatively arranged snap devices, and the snap devices include two opening and closing cylinders, a driving plate and a plurality of snap plates. The two opening and closing cylinders are arranged horizontally and are respectively fixed at the two ends of the bottom of the top plate. The driving plate is respectively connected to the piston rods of the two opening and closing cylinders. The plurality of snap plates are all connected to the driving plate, and the plurality of snap plates are respectively located at a corresponding material receiving port. The side of the snap plate facing the material receiving port is provided with a plurality of limit snaps.

3. The snap-on fixed filling device according to claim 2, characterized in that: The vertical frame includes two guide columns and a base. The two guide columns are arranged vertically, and the tops of the two guide columns are fixedly connected to the top plate, and the bottoms are fixedly connected to the base.

4. The snap-on fixed filling device according to claim 3, characterized in that: The lifting seat is provided with two sliding holes, and sliding sleeves are provided in the two sliding holes. The sliding sleeves are sleeved on the guide pillars, so that the lifting seat is vertically slidably connected to the guide pillars.

5. The snap-on fixed filling device according to claim 4, characterized in that: Positioning plates are provided below opposite sides of the two lifting seats. Pressure sensors are provided on the positioning plates. Detection ends of the pressure sensors are connected to vertically arranged positioning columns.

6. The snap-on fixed filling device according to claim 1, characterized in that: A plurality of vertically arranged limiting columns are provided on the top plate at the outside of the material receiving opening, and the plurality of limiting columns surround the material receiving opening and form a stacking space therebetween.