Arched car unloader

Abstract

The arched car unloader comprises a supporting column, the bottom of the supporting column is fixed to the ground, a guide rail is fixed to the top of the supporting column, and the guide rail is semicircular and arranged over a rail; the guide rail is connected with a tipping bucket claw in a sliding mode, and the tipping bucket claw is driven by a hydraulic motor to move along the guide rail. The supporting column is fixed to one side of the track, overturning of the car hopper is achieved through arc-shaped movement of the tipping claw, the influence of dust can be eradicated through the hydraulic motor, and the service life is prolonged on the premise that the tipping effect is guaranteed.

Description

Technical Field

[0001] The present application belongs to the field of mining equipment, and in particular relates to an arched car unloader. Background Art

[0002] After a mining truck, fully loaded with minerals, arrives at a designated location, it needs to be unloaded. Traditional mining trucks are mostly dump trucks, meaning the bucket of the mining truck can be turned 90 degrees by an external force.

[0003] In the existing technology, the bucket tipping device of the mine car is either installed in the chassis and hydraulically lifts one side of the bucket to achieve flipping. However, this method requires the mine car to be installed with a hydraulic press and other devices, and cannot be used on small mine cars; an external arch unloader is installed in the area to be unloaded, and a hydraulic cylinder or electric cylinder and other devices are used to push the bucket on one side. However, due to the large amount of dust during the unloading process, the service life of the piston rod is greatly affected.

[0004] Therefore, a novel mine car unloading device is needed to solve the above problems. Utility Model Content

[0005] In order to solve the deficiencies of the prior art, the present application provides an arched unloader that can automatically dump the mine car and has a longer service life.

[0006] The technical effects to be achieved by this application are achieved through the following solutions:

[0007] According to the first aspect of the present application, an arched unloading machine is provided, comprising a support column, the bottom of which is fixed to the ground, and a guide rail is fixed to the top of the support column, wherein the guide rail is semicircular and is placed directly above the track; a bucket claw is slidably connected to the guide rail, and the bucket claw is driven by a hydraulic motor to move along the guide rail.

[0008] Through this solution, the support column is fixed to one side of the track, and the bucket is flipped by the arc movement of the bucket claw. The use of a hydraulic motor can eliminate the influence of dust, which helps to increase the service life while ensuring the tipping effect.

[0009] Preferably, a rack is provided on the guide rail, and the hydraulic motor is engaged with the rack via a gear.

[0010] Through this solution, the meshing reliability of the arc-shaped rack and gear is higher, avoiding the vibration of the bucket caused by slipping.

[0011] Preferably, the bucket claw includes a mounting shell and a shift head, the mounting shell is arranged around the guide rail, the gear is rotatably connected to the mounting shell, and the shift head is mounted to the bottom of the mounting shell.

[0012] Through this solution, the mounting shell can protect the power device and further avoid the influence of dust and the like.

[0013] Preferably, guide wheels are provided in the mounting shell, and the guide wheels are clamped to the upper and lower sides of the guide rail.

[0014] Through this solution, the guide wheel can stabilize the movement of the bucket claw and avoid shaking; it can also support the mounting shell, reduce the radial pressure of the hydraulic motor drive shaft, and help to further improve the service life.

[0015] Preferably, the side of the dial head facing the support column is an arc-shaped guide surface, and the side opposite to the guide surface is a flat dial surface.

[0016] Through this solution, the guide surface can play a guiding role when returning, avoiding reverse driving of the bucket and overturning; the flat shifting surface pushes the bucket to flip.

[0017] Preferably, a fixing rod is provided on the shifting head, and the fixing rod is driven by a driving cylinder and can be extended to the shifting surface to clamp the side wall of the truck bucket.

[0018] With this solution, the fixing rod can fix the side wall of the bucket after being extended, which not only improves the reliability when the bucket is tipping, but also enables the bucket to be returned to its original position when returning.

[0019] According to one embodiment of the present application, the beneficial effect of using the arch unloading machine of the present application is that a hydraulic motor is used instead of a traditional hydraulic cylinder, which reduces the impact of dust during unloading and helps to increase the service life; the device has a novel structure, is easy to use, and has a low cost of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present application or the existing technical solutions, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments recorded in this application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0021] Figure 1 This is a structural diagram of an arch-shaped car unloader in one embodiment of the present application;

[0022] Figure 2 for Figure 1 Schematic diagram of the cross-sectional structure of the middle guide rail and the mounting shell;

[0023] Figure 3 for Figure 1 Schematic diagram of the structure of the middle bucket claw;

[0024] Figure 4 for Figure 3 Schematic diagram of the structure of the middle dial head;

[0025] Figure 5 for Figure 4 Schematic diagram of the cross-sectional structure of the middle shift head. DETAILED DESCRIPTION

[0026] To make the objectives, technical solutions, and advantages of this application more clear, the technical solutions of this application will be clearly and completely described below in conjunction with specific embodiments and corresponding drawings. Obviously, the embodiments described are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0027] like Figures 1 to 5 As shown, the arch unloader in one embodiment of the present application includes a support column 100, the bottom of the support column 100 is fixed to the ground, and a guide rail 200 is fixed to the top of the support column 100. The guide rail 200 is semicircular and is placed directly above the track; a bucket claw 300 is slidably connected to the guide rail 200, and the bucket claw 300 is driven by a hydraulic motor to move along the guide rail 200.

[0028] Through this solution of the present embodiment, the support column 100 is fixed to one side of the track, and the bucket is flipped by the arc movement of the bucket claw 300. The use of a hydraulic motor can eliminate the influence of dust, which helps to improve the service life while ensuring the tipping effect.

[0029] The support column 100 is fixed to one side of the vehicle track and fixed by expansion bolts, etc.; a support frame can be set on the other side of the guide rail 200, which not only plays a supporting role to prevent the support column 100 from tilting, but also the support frame will not interfere with the flipping of the vehicle bucket.

[0030] In one embodiment of the present application, a rack 210 is provided on the guide rail 200, and the hydraulic motor is engaged with the rack 210 via a gear 330. The arc-shaped rack 210 and the gear 330 are more reliably engaged, thereby preventing the bucket from vibrating due to slipping.

[0031] The rack 210 is laid on the guide rail 200 to form an arc shape. The guide rail 200 is made of, for example, an I-beam bent and has high strength; the rack 210 is laid in the groove in the middle.

[0032] In one embodiment of the present application, the bucket claw 300 includes a mounting housing 310 and a shift head 320. The mounting housing 310 surrounds the guide rail 200, a gear 330 is rotatably connected to the mounting housing 310, and the shift head 320 is mounted to the bottom of the mounting housing 310. The mounting housing 310 can protect the power unit and further prevent the influence of dust and the like.

[0033] In one embodiment of the present application, guide wheels 311 are provided in the mounting housing 310 and are clamped to the upper and lower sides of the guide rail 200. The guide wheels 311 stabilize the movement of the bucket claw 300 and prevent shaking. They also support the mounting housing 310, reducing radial pressure on the hydraulic motor drive shaft and helping to further extend its service life.

[0034] The guide wheels 311 are located on both sides of the gear 330 and are supported on both upper and lower sides of the guide rail 200. The guide wheels 311 are made of steel and have high strength and wear resistance.

[0035] In one embodiment of the present application, the side of the shift head 320 facing the support column 100 is a curved guide surface 321, and the side opposite the guide surface 321 is a flat shifting surface 322. The guide surface 321 serves as a guide during the return, preventing the bucket from being reversely driven and causing overturning; the flat shifting surface 322 drives the bucket to flip.

[0036] In one embodiment of the present application, a fixing rod 323 is provided on the shifting head 320. The fixing rod 323 is driven by a drive cylinder 324 and can be extended to the shifting surface 322 to clamp the side wall of the truck bed. When the fixing rod 323 is extended, it can fix the side wall of the truck bed, which not only improves the reliability of the truck bed during tipping, but also allows the truck bed to be returned to its original position when returning.

[0037] The dial head 320 is provided with a slot parallel to the guide surface 321. A slider is provided on one side of the fixed rod 323. The slider slides into the slot and is moved by the drive lever. The drive cylinder 324 is a hydraulic cylinder, and the piston rod of the drive lever is covered with a rubber sheath to provide a certain degree of dust isolation.

[0038] In other embodiments, the fixing rod 323 and the driving rod can be replaced by an electromagnet, and the magnetism of the electromagnet is used to attract the bucket and reset it, which can further reduce the impact of dust.

[0039] According to one embodiment of the present application, the beneficial effect of using the arch unloading machine of the present application is that a hydraulic motor is used instead of a traditional hydraulic cylinder, which reduces the impact of dust during unloading and helps to increase the service life; the device has a novel structure, is easy to use, and has a low cost of use.

[0040] It should be noted that the above detailed description is exemplary and is intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the art to which this application belongs.

[0041] It should be noted that the terms used herein are intended only to describe specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.

[0042] It should be noted that the terms "first," "second," and the like in the specification and claims of this application and the accompanying drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate, such that the embodiments of the present application described herein can be implemented in an order other than that illustrated or described herein.

[0043] In addition, the terms "comprises" and "comprising" and any variations thereof are intended to cover a non-exclusive inclusion. For example, a process, method, system, product, or apparatus that includes a series of steps or elements is not necessarily limited to those steps or elements expressly listed but may include other steps or elements not expressly listed or inherent to such process, method, product, or apparatus.

[0044] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship of a device or feature to other devices or features as shown in the figures. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figures. For example, if the device in the drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be subsequently positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways, such as rotated 90 degrees or in other orientations, and the spatially relative descriptions used herein are interpreted accordingly.

[0045] In the above detailed description, reference is made to the accompanying drawings, which form a part hereof. In the drawings, similar symbols typically identify similar components, unless the context dictates otherwise. The illustrated embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be used, and other changes may be made, without departing from the spirit or scope of the subject matter presented herein.

[0046] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. An arched car unloader, characterized in that: It includes a support column, the bottom of which is fixed to the ground, and the top of which is fixed with a guide rail, which is semicircular and placed directly above the track; a bucket claw is slidably connected to the guide rail, and the bucket claw is driven by a hydraulic motor to move along the guide rail.

2. The arched car unloader according to claim 1, characterized in that: A rack is provided on the guide rail, and the hydraulic motor is engaged with the rack via a gear.

3. The arched car unloader according to claim 2, characterized in that: The bucket claw includes a mounting shell and a shift head. The mounting shell is arranged around the guide rail. The gear is rotatably connected to the mounting shell. The shift head is mounted to the bottom of the mounting shell.

4. The arched car unloader according to claim 3, characterized in that: Guide wheels are provided in the mounting shell and are clamped to the upper and lower sides of the guide rail.

5. The arched car unloader according to claim 3, characterized in that: The side of the dial head facing the support column is an arc-shaped guide surface, and the side opposite to the guide surface is a flat dial surface.

6. The arched car unloader according to claim 5, characterized in that: The shifting head is provided with a fixing rod, which is driven by a driving cylinder and can be extended to the shifting surface to clamp the side wall of the bucket.

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