Sugar water injection device for canned oranges

The combined structure of the liquid storage tank and the driving cylinder is used to control the sugar liquid filling amount, thereby solving the problems of sugar liquid splashing and bubbles in the existing device and improving the filling quality of canned oranges.

CN223422376UActive Publication Date: 2025-10-10HUBEI TIANTIANHONG FOOD CO LTD
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Patent Information

Application Number
CN202422878024.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-10-10
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

The existing device for filling syrup into canned oranges easily causes the sugar solution to splash out and leaves bubbles during filling, thus affecting the product quality.

Method used

The combined structure of liquid storage tank, liquid collecting tank, driving cylinder and one-way valve is adopted. By controlling the cooperation of piston rod and liquid blocking frame, controllable perfusion of sugar solution is achieved. The sugar solution is injected into the can by gravity to avoid high-pressure perfusion.

Benefits of technology

The precise control of the sugar solution infusion volume is achieved, the sugar solution splashing and bubble generation are reduced, and the quality and competitiveness of the product are improved.

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Abstract

The utility model relates to the technical field of processing of canned oranges, and discloses a sweet water injection device for canned oranges, which comprises a liquid storage tank, a fixed tank is arranged on the front side of the liquid storage tank, a filling component is arranged in the fixed tank, and the filling component comprises a plurality of filling cones fixedly inserted on the ground in the fixed tank. A one-way valve is fixedly communicated with the outer wall of the filling conical cylinder, and a driving cylinder is fixedly inserted into the top surface of the filling conical cylinder. According to the utility model, the sugar liquid is input into the liquid collecting box during filling, the liquid collecting box respectively inputs the sugar liquid into the driving cylinders, the volume of the sugar liquid in each driving cylinder is controlled by driving the position of the piston rod in the driving cylinder, and then the liquid blocking frame is opened, so that the sugar liquid can be filled into the liquid blocking frame. The sugar liquid falls into the can under the action of gravity to achieve sugar liquid filling, the sugar liquid filling capacity is controllable, the pressure of the sugar liquid is small during filling, foam is not prone to being generated in the can, and meanwhile the sugar liquid is prevented from splashing out of the can.
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Description

Technical Field

[0001] The utility model relates to the technical field of canned orange processing, in particular to a device for injecting sugar water into canned oranges. Background Art

[0002] Canned oranges are a popular food product. Their production process primarily involves selecting, peeling, separating, blanching, canning, syrup injection, sealing, and sterilization. The injection of syrup is a crucial step in determining the quality and taste of the canned goods, and this process requires a canning device.

[0003] An existing multi-connected canned meat soup filling device (Announcement No.: CN217535442U) has at least the following disadvantages: during use, the device pressurizes the perfusion liquid inside the perfusion cylinder by adopting a pressure drive mechanism, so that the perfusion liquid breaks through the discharge pipe of the sealed cylinder under the action of pressure and enters the tank. This results in a fast outflow rate and high water pressure of the perfusion liquid, which may cause a small amount of perfusion liquid to splash during perfusion, and a small amount of bubbles may be left after perfusion, affecting the competitiveness of the product. For this reason, the present utility model is proposed. Utility Model Content

[0004] The utility model aims to solve the shortcomings of the prior art and proposes a device for injecting sugar water into canned oranges.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A device for injecting sugar water into canned oranges comprises a liquid storage tank, a fixed box is provided on the front side of the liquid storage tank, a filling assembly is provided inside the fixed box, the filling assembly comprises a plurality of filling cones fixedly inserted on the ground inside the fixed box, a one-way valve is fixedly connected to the outer wall of the filling cone, a driving cylinder is fixedly inserted on the top surface of the filling cone, a piston rod is interference-fitted inside the driving cylinder, a liquid collecting tank is provided between the liquid storage tank and the fixed box, a liquid blocking rack is provided inside the fixed box, an end portion of the liquid blocking rack slides through one side of the filling cone and seals against the bottom opening of the driving cylinder.

[0007] As a further solution of the present invention, a plurality of water pipes are fixedly connected to the outer wall of the liquid collecting box, one end of the water pipe passes through the fixed box and the perfusion cone and is connected to the one-way valve, the liquid storage box and the liquid collecting box bracket are provided with a delivery pump, the liquid extraction pipe and the liquid delivery pipe of the delivery pump are respectively connected and fixed to the two sides close to the liquid storage box and the liquid collecting box, a water pressure sensor is fixed to the outer wall of the liquid collecting box, and a fixing bracket is fixed to the top surface of the fixed box.

[0008] As a further solution of the present invention, a first cylinder is fixed to the top surface of the fixed frame, a connecting plate is fixed to the bottom end of the telescopic rod of the first cylinder, the top ends of several piston rods are fixed to the bottom surface of the connecting plate, and a second cylinder is fixed to the front side of the fixed box. The output shaft of the second cylinder passes through the front side of the fixed box and is fixed to the front side of the liquid blocking frame.

[0009] As a further solution of the present invention, a liquid level gauge is fixed on the top surface of the liquid storage tank, a detection end of the liquid level gauge extends through the interior of the liquid storage tank, and a PLC controller is fixed on the right side of the liquid storage tank.

[0010] As a further solution of the present invention, two heating tubes are fixed on the front side of the liquid storage tank, and the heating ends of the heating tubes extend into the interior of the liquid storage tank. The first cylinder, the second cylinder, the delivery pump, the liquid level gauge and the heating tubes are all electrically connected to the PLC controller.

[0011] As a further solution of the present invention, two limiting rods are slidably inserted into the front side of the fixed box, and the rear ends of the limiting rods are fixed to the front side of the liquid blocking rack.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] During the filling process, the sugar liquid is input into a liquid collecting box, and the sugar liquid is respectively input into the interior of multiple driving cylinders by the liquid collecting box. The sugar liquid capacity inside each driving cylinder is controlled by driving the piston rod in the internal position of the driving cylinder. Then, by opening the liquid blocking rack, the sugar liquid falls into the interior of the can under the action of gravity to realize sugar water filling. The filling sugar liquid capacity is controllable, and the water pressure of the sugar liquid is low during filling, so it is not easy to generate foam in the can, and at the same time, the splashing of the sugar liquid out of the can is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of a device for injecting sugar water into canned oranges proposed by the utility model;

[0015] Figure 2 This is a schematic diagram of the three-dimensional cross-sectional structure of the fixed box of the device for injecting sugar water into canned oranges proposed by the utility model;

[0016] Figure 3 This is a schematic diagram of the three-dimensional structure of the pouring cone of the device for pouring sugar water into canned oranges proposed by the utility model;

[0017] Figure 4 The utility model is a schematic diagram of the three-dimensional structure of the driving cylinder of the device for injecting sugar water into canned oranges.

[0018] In the figure: 1. Liquid storage tank; 101. Fixed box; 2. Filling cone; 201. One-way valve; 202. Drive cylinder; 203. Piston rod; 204. Liquid collecting tank; 205. Water pipe; 206. Liquid blocking rack; 207. Water pressure sensor; 208. Fixed rack; 209. First cylinder; 210. Connecting plate; 211. Second cylinder; 3. Liquid level gauge; 301. Heating tube; 4. Limit rod. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0020] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0021] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0022] like Figure 1-Figure 4 As shown, a device for injecting sugar water into canned oranges includes a liquid storage tank 1, a fixed box 101 is provided on the front side of the liquid storage tank 1, a filling assembly is provided inside the fixed box 101, and the filling assembly includes a plurality of filling cones 2 fixedly inserted on the ground inside the fixed box 101, the outer wall of the filling cone 2 is connected and fixed with a one-way valve 201, a driving cylinder 202 is fixedly inserted on the top surface of the filling cone 2, and a piston rod 203 is sleeved on the internal interference fit of the driving cylinder 202, a liquid collecting tank 204 is provided between the liquid storage tank 1 and the fixed box 101, and a liquid blocking rack 206 is provided inside the fixed box 101, and the end of the liquid blocking rack 206 slides through one side of the filling cone 2 and seals against the bottom opening of the driving cylinder 202.

[0023] like Figure 2-Figure 4As shown, in this embodiment, the outer wall of the liquid collecting box 204 is connected and fixed with a plurality of water pipes 205, one end of the water pipe 205 passes through the fixed box 101 and the perfusion cone 2 and is connected to the one-way valve 201, the liquid storage box 1 and the liquid collecting box 204 bracket are provided with a delivery pump, the liquid extraction pipe and the liquid delivery pipe of the delivery pump are respectively connected and fixed with the two sides close to the liquid storage box 1 and the liquid collecting box 204, the outer wall of the liquid collecting box 204 is fixed with a water pressure sensor 207, the top surface of the fixed box 101 is fixed with a fixing bracket 208, by starting the delivery pump to extract the sugar solution inside the liquid storage box 1 and input it into the interior of the liquid collecting box 204, and then the liquid collecting box The box 204 is input into the interior of the driving cylinder 202 through the water pipe 205 and the one-way valve 201, and then the piston rod 203 is controlled in the internal position of the driving cylinder 202 so that the internal capacity of the driving cylinder 202 is the same as the required amount of syrup to be poured in. Then the syrup is continuously input into the interior of the driving cylinder 202 until it is full. At this time, the water pressure in the liquid collection box 204 increases. When the water pressure sensor 207 detects that the water pressure reaches a predetermined value, the PLC controller receives the signal from the water pressure sensor 207 and stops the delivery pump. At this time, the liquid blocking rack 206 is driven away from the bottom opening of the driving cylinder 202, and then the syrup falls into the tank to complete the syrup filling.

[0024] like Figure 2-Figure 4 As shown, in this embodiment, a first cylinder 209 is fixed to the top surface of the fixed frame 208, and a connecting plate 210 is fixed to the bottom end of the telescopic rod of the first cylinder 209. The top ends of several piston rods 203 are fixed to the bottom surface of the connecting plate 210. A second cylinder 211 is fixed to the front side of the fixed box 101. The output shaft of the second cylinder 211 passes through the front side of the fixed box 101 and is fixed to the front side of the liquid blocking frame 206. By starting the first cylinder 209 to pull up the connecting plate 210 and the piston rod 203, the internal position of the piston rod 203 in the driving cylinder 202 is controlled so that the internal capacity of the driving cylinder 202 is the same as the required amount of syrup to be poured in. By starting the second cylinder 211, the liquid blocking frame 206 is driven away from the bottom opening of the driving cylinder 202, and then the syrup falls into the tank to complete the syrup filling.

[0025] like Figure 2-Figure 4 As shown, in this embodiment, a liquid level gauge 3 is fixed on the top surface of the liquid storage tank 1, and the detection end of the liquid level gauge 3 extends through the interior of the liquid storage tank 1. A PLC controller is fixed on the right side of the liquid storage tank 1. The liquid level gauge 3 can monitor the height of the sugar solution inside the liquid storage tank 1 in real time, so that the staff can add sugar solution in time.

[0026] like Figure 2-Figure 4As shown, in this embodiment, two heating tubes 301 are fixed to the front side of the liquid storage tank 1. The heating ends of the heating tubes 301 extend through the interior of the liquid storage tank 1. The first cylinder 209, the second cylinder 211, the delivery pump, the liquid level meter 3 and the heating tubes 301 are all electrically connected to the PLC controller. By starting the heating tubes 301, the sugar solution inside the liquid storage tank 1 can be heated, thereby ensuring the fluidity of the sugar solution and ensuring the stable delivery of the sugar solution.

[0027] like Figure 2-Figure 4 As shown, in this embodiment, two limit rods 4 are slidably inserted into the front side of the fixed box 101, and the rear end of the limit rod 4 is fixed to the front side of the liquid blocking frame 206. The limit rod 4 can limit and support the movement of the liquid blocking frame 206.

[0028] From the above description, it can be seen that the above embodiment of the present invention achieves the following technical effects: in use, the sugar liquid inside the liquid storage tank 1 can be heated by starting the heating tube 301, thereby ensuring the fluidity of the sugar liquid and ensuring the stable delivery of the sugar liquid. Subsequently, the sugar liquid inside the liquid storage tank 1 is extracted by starting the delivery pump and input into the interior of the liquid collecting tank 204. Subsequently, the liquid collecting tank 204 is input into the interior of the driving cylinder 202 through the water pipe 205 and the one-way valve 201. During this process, the first cylinder 209 pulls up the connecting plate 210 and the piston rod 203, controlling the piston rod 203 to move in the interior of the driving cylinder 202. The driving cylinder 202 is positioned so that the internal capacity of the driving cylinder 202 is the same as the required amount of syrup to be poured in. Then the syrup is continuously input into the interior of the driving cylinder 202 until it is full. At this time, the water pressure in the liquid collecting tank 204 increases. When the water pressure sensor 207 detects that the water pressure has reached a predetermined value, the PLC controller receives the signal from the water pressure sensor 207 and stops the delivery pump. At this time, the second cylinder 211 is started to drive the liquid blocking rack 206 away from the bottom opening of the driving cylinder 202. Then the syrup falls into the tank to complete the syrup pouring. The syrup filling capacity is controllable, and the syrup water pressure is low during pouring, so it is not easy to generate foam in the tank, and at the same time, the splashing of syrup out of the tank is reduced.

[0029] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements shall fall within the scope of the present invention as claimed.

Claims

1. A device for injecting sugar water into canned oranges, comprising a liquid storage tank (1), characterized in that: A fixed box (101) is provided at the front side of the liquid storage tank (1), and a perfusion assembly is provided inside the fixed box (101). The perfusion assembly comprises a plurality of perfusion cones (2) fixedly inserted on the ground inside the fixed box (101), a one-way valve (201) is fixedly connected to the outer wall of the perfusion cone (2), a driving cylinder (202) is fixedly inserted on the top surface of the perfusion cone (2), and a piston rod (203) is sleeved inside the driving cylinder (202) in an interference fit, a liquid collecting box (204) is provided between the liquid storage tank (1) and the fixed box (101), and a liquid blocking frame (206) is provided inside the fixed box (101), and an end of the liquid blocking frame (206) slides through one side of the perfusion cone (2) and is sealed against the bottom opening of the driving cylinder (202).

2. The device for injecting sugar water into canned oranges according to claim 1, characterized in that: The outer wall of the liquid collecting box (204) is connected to and fixed with a plurality of water pipes (205), one end of the water pipe (205) passes through the fixed box (101) and the perfusion cone (2) and is connected to the one-way valve (201), the liquid storage box (1) and the liquid collecting box (204) bracket are provided with a delivery pump, the liquid extraction pipe and the liquid delivery pipe of the delivery pump are connected to and fixed with the two sides close to the liquid storage box (1) and the liquid collecting box (204), respectively, the outer wall of the liquid collecting box (204) is fixed with a water pressure sensor (207), and the top surface of the fixed box (101) is fixed with a fixing frame (208).

3. The device for injecting sugar water into canned oranges according to claim 2, characterized in that: A first cylinder (209) is fixed to the top surface of the fixed frame (208), a connecting plate (210) is fixed to the bottom end of the telescopic rod of the first cylinder (209), the top ends of the plurality of piston rods (203) are fixed to the bottom surface of the connecting plate (210), a second cylinder (211) is fixed to the front side of the fixed box (101), and an output shaft of the second cylinder (211) passes through the front side of the fixed box (101) and is fixed to the front side of the liquid blocking frame (206).

4. The device for injecting sugar water into canned oranges according to claim 3, characterized in that: A liquid level gauge (3) is fixed on the top surface of the liquid storage tank (1), a detection end of the liquid level gauge (3) extends through the interior of the liquid storage tank (1), and a PLC controller is fixed on the right side of the liquid storage tank (1).

5. The device for injecting sugar water into canned oranges according to claim 4, characterized in that: Two heating pipes (301) are fixed to the front side of the liquid storage tank (1), and the heating ends of the heating pipes (301) extend through the interior of the liquid storage tank (1). The first cylinder (209), the second cylinder (211), the delivery pump, the liquid level meter (3) and the heating pipes (301) are all electrically connected to the PLC controller.

6. The device for injecting sugar water into canned oranges according to claim 5, characterized in that: Two limiting rods (4) are slidably inserted into the front side of the fixed box (101), and the rear ends of the limiting rods (4) are fixed to the front side of the liquid blocking frame (206).

Citation Information

Patent Citations

  • Multi-connected canned meat soup base filling device

    CN217535442U