Large-batch glass tube positioning and breaking mechanism

By designing a large-scale glass tube positioning and breaking mechanism, and utilizing the forward and backward and lifting drive units and the two-way abutment plate, the dust pollution and low efficiency problems encountered when cutting glass tubes with traditional wheel knives are solved, thus achieving efficient automated cutting and waste recycling.

CN223422578UActive Publication Date: 2025-10-10SHENZHEN MONOCHROMATICITY TECH CO LTD
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Patent Information

Application Number
CN202422766906.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-10-10
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

Traditional wheel cutters generate dust pollution when cutting glass tubes, have low material utilization, low degree of automation, and waste materials cannot be directly recycled and reproduced, and manual cutting is inefficient.

Method used

A large-scale glass tube positioning and breaking mechanism is designed, which includes two sets of forward and backward drive units, two sets of lifting drive units and a two-way abutment plate. It is used to position the glass tube before laser cutting and automatically break it after cutting.

Benefits of technology

It improves the efficiency and automation of glass tube cutting, reduces dust pollution, improves material utilization, and realizes the automated processing of waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a large-batch glass tube positioning and breaking mechanism, which is mounted on a table body of a glass tube pushing table, can advance, retreat and lift relative to an output end of a conveying surface of the table body, and comprises two groups of advance and retreat driving units, two groups of lift driving units and a bidirectional propping plate, each advancing and retreating driving unit is correspondingly installed at the position, close to the output end, of one outer side wall of the table body and comprises an advancing and retreating driving cylinder and a displacement base, the advancing and retreating driving cylinders are installed on the outer side wall of the table body, and the arrangement direction of the driving ends of the advancing and retreating driving cylinders is consistent with the conveying direction of the conveying face; the front end of the displacement seat is connected with the driving end of the advancing and retreating driving cylinder, and the rear end of the displacement seat penetrates out of the table body; each lifting driving unit is correspondingly installed on the outer wall of the rear end of the corresponding displacement base, and the driving end of each lifting driving unit is arranged upwards. The two-way abutting plate is arranged outside the table body and connected with the driving ends of the two lifting driving units. According to the laser cutting device, the glass tube can be positioned before laser cutting, and the glass tube after laser cutting can be broken off.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass tube laser cutting equipment, in particular to a large-volume glass tube positioning and breaking mechanism. Background Art

[0002] Traditional wheel cutters produce a large amount of glass dust when cutting glass tubes, which requires water to rinse and cool, causing environmental pollution. The material utilization rate is only about 70%, and the waste cannot be directly recycled and reproduced because the wheel cutter will wear out during the cutting process, and the worn-out material will contaminate the glass tube, thereby changing the properties of the glass.

[0003] To this end, in existing technology, when cutting large quantities of glass tubes, a positioning mechanism is typically used to position the tubes. A laser head then reciprocates to perform a non-contact initial modification and cutting of the tubes. A glass cutter is then used to manually cut the laser-cut areas. However, this manual cutting method is inefficient and has a low degree of automation. Utility Model Content

[0004] The purpose of the utility model is to provide a large-volume glass tube positioning and breaking mechanism.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] The lifting mechanism is a kind of large-scale glass tube positioning and breaking mechanism, which is installed on the table body of the glass tube pushing table and can move forward and backward and lift relative to the output end of the table conveying surface. It includes two sets of advance and retreat driving units, two sets of lifting driving units and a two-way abutment plate; the two sets of advance and retreat driving units are arranged oppositely on the table body, and each advance and retreat driving unit is correspondingly installed at the adjacent output end of an outer wall of the table body, and includes an advance and retreat driving cylinder and a displacement seat, the advance and retreat driving cylinder is installed on the outer wall of the table body, and the setting direction of the driving end of the advance and retreat driving cylinder is consistent with the conveying direction of the conveying surface; the front end of the displacement seat is connected with the driving end of the advance and retreat driving cylinder, and the rear end of the displacement seat extends outside the table body for the driving end of the advance and retreat driving cylinder to extend and retract, thereby driving the displacement seat to move forward and backward relative to the table body; the two sets of lifting driving units are arranged oppositely outside the table body, and each lifting driving unit is correspondingly installed on the rear end outer wall of a displacement seat, and the driving end of the lifting driving unit is arranged upward; the two-way abutment plate is arranged outside the table body, and the two-way abutment plate is connected with the driving ends of the two sets of lifting driving units for the driving ends of the lifting driving units to extend and retract, thereby driving the two-way abutment plate to move up and down.

[0007] As a further technical solution of the present invention: when the driving end of the forward and backward driving cylinder is extended, the middle and rear ends of the displacement seat are extended out of the platform body; when the driving end of the forward and backward driving cylinder is retracted, only the rear end of the displacement seat is extended out of the platform body.

[0008] As a further technical solution of the present invention: when the driving end of the lifting drive unit is extended, the bottom surface of the two-way support plate is located above the conveying surface of the platform; when the driving end of the forward and backward drive cylinder is retracted, the bottom surface of the two-way support plate is flush with the conveying surface of the platform.

[0009] As a further technical solution of the present invention: a first guide rail assembly is provided between the displacement seat and the outer wall of the platform body, the first guide rail assembly includes a displacement guide rail installed on the outer wall of the platform body and a first slider slidably arranged on the displacement guide rail, the setting direction of the displacement guide rail is consistent with the conveying direction of the conveying surface, and the first slider is connected to the displacement seat.

[0010] As a further technical solution of the present invention: the inner wall of the displacement seat is recessed with a notch in the area corresponding to the first guide rail assembly, and is connected to the first slider through the notch to accommodate the displacement guide rail.

[0011] As a further technical solution of the present invention: a second guide rail assembly is provided on the inner wall of the rear end of the displacement seat, the second guide rail assembly includes a guide plate connected to the bottom surface of the two-way abutment plate, a longitudinal guide rail arranged on the outer wall of the guide plate and a second slider slidably arranged on the longitudinal guide rail, and the second slider is connected to the inner wall of the displacement seat.

[0012] As a further technical solution of the present invention: the platform is provided with a plurality of feeding sensors on both sides of the output end of the conveying surface of the platform.

[0013] Compared with the existing technology, the beneficial effects of the present invention are: the present invention proposes a large-scale glass tube positioning and breaking mechanism, which can position the glass tube before laser cutting and automatically break the glass tube after laser cutting through the cooperation between two sets of forward and backward drive units, two sets of lifting drive units and a two-way abutment plate, thereby effectively improving the cutting efficiency of the glass tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 Schematic diagram of the installation of the large-volume glass tube positioning and breaking mechanism on the glass tube pushing platform.

[0015] Figure 2 This is a diagram showing the positional relationship between the large-volume glass tube positioning and breaking mechanism, the glass tube pushing platform, and the laser cutting mechanism.

[0016] Figure 3 Operational diagram of the mechanism for positioning and breaking glass tubes in large quantities.

[0017] Figure 4 Schematic diagram of the first guide rail assembly.

[0018] Figure 5 Schematic diagram of the second guide rail assembly. DETAILED DESCRIPTION

[0019] The following is a detailed description of the specific embodiments of the present invention in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention and are not intended to limit the scope of protection of the present invention.

[0020] See also Figure 1 、 Figure 2 and Figure 3 A large-volume glass tube positioning and breaking mechanism is installed on the platform 10 of the glass tube pushing platform and can advance and retreat and rise and fall relative to the output end 111 of the conveying surface 11 of the platform 10. It includes two sets of advance and retreat drive units 21, two sets of rise and fall drive units 22, and a two-way stop plate 23. The two sets of advance and retreat drive units 21 are arranged opposite to each other on the platform 10. Each advance and retreat drive unit 21 is correspondingly installed on an outer wall of the platform 10 near the output end 111. It includes an advance and retreat drive cylinder 211 and a displacement seat 212. The advance and retreat drive cylinder 211 is installed on the outer wall of the platform 10. , the setting direction of the driving end of the forward and backward driving cylinder 211 is consistent with the conveying direction of the conveying surface 11; the front end of the displacement seat 212 is connected to the driving end of the forward and backward driving cylinder 211, and the rear end of the displacement seat 212 passes through the outside of the table body 10, so that the driving end of the forward and backward driving cylinder 211 can be extended and retracted, driving the displacement seat 212 to advance and retreat relative to the table body 10. Specifically, the driving end of the forward and backward driving cylinder 211 is extended, and the middle and rear end of the displacement seat 212 pass through the outside of the table body 10, and when the driving end of the forward and backward driving cylinder 211 is retracted, only the rear end of the displacement seat 212 passes through the outside of the table body 10;

[0021] Two sets of lifting drive units 22 are arranged opposite to each other outside the platform 10, and each lifting drive unit 22 is correspondingly installed on the rear end outer wall of a displacement seat 212, and the driving end of the lifting drive unit 22 is arranged upward;

[0022] The two-way abutment plate 23 is arranged outside the platform 10, and the two-way abutment plate 23 is connected to the driving ends of the two sets of lifting drive units 22, so that the driving ends of the lifting drive units 22 can be extended and retracted to drive the two-way abutment plate 23 to rise and fall. When the driving ends of the lifting drive units 22 are retracted, the bottom surface of the two-way abutment plate 23 is flush with the conveying surface 11 of the platform 10.

[0023] Further, see Figure 4 In this embodiment, a first guide rail assembly 24 is provided between the displacement seat 212 and the outer wall of the table body 10. The first guide rail assembly 24 includes a displacement guide rail 241 installed on the outer wall of the table body 10 and a first slider 242 slidably provided on the displacement guide rail 241. The setting direction of the displacement guide rail 241 is consistent with the conveying direction of the conveying surface 11. The first slider 242 is connected to the displacement seat 212 to improve the extension and retraction of the driving end of the forward and backward driving cylinder 211, thereby driving the stability of the displacement seat 212 when it moves forward and backward relative to the table body 10.

[0024] Further, see Figure 5 In this embodiment, the inner wall of the displacement seat 212 is recessed with a notch groove 201 in the area corresponding to the first guide rail assembly 24, and is connected to the first slider 242 and accommodates the displacement guide rail 241 through the notch groove 201.

[0025] Furthermore, in this embodiment, a second guide rail assembly 25 is provided on the inner wall of the rear end of the displacement seat 212. The second guide rail assembly 25 includes a guide plate 251 connected to the bottom surface of the two-way abutment plate 23, a longitudinal guide rail 252 arranged on the outer wall of the guide plate 251, and a second slider 253 slidably arranged on the longitudinal guide rail 252. The second slider 253 is connected to the inner wall of the displacement seat 212 to improve the extension and retraction of the driving end of the lifting drive unit 22, thereby driving the stability of the two-way abutment plate 23 when it is lifted or lowered.

[0026] Furthermore, in this embodiment, the table 10 is provided with a glass tube positioning and rotating mechanism 30 on the output end 111 of its conveying surface 11, which is used to press and position the glass tube and drive the glass tube to rotate when the laser head reciprocates to cut the glass tube, so as to increase the range of laser cutting.

[0027] Furthermore, in this embodiment, a pushing mechanism 40 is installed on the platform 10 to push the glass tube along the conveying surface 11 toward the output end 111, thereby realizing automatic pushing of the glass tube.

[0028] Furthermore, in this embodiment, the platform 10 is provided with a laser cutting mechanism 50 outside the output end 111 of the conveying surface 11 thereof, so that the laser cutting mechanism 50 cuts the glass tube along the edge of the output end 111 .

[0029] Furthermore, in this embodiment, the platform 10 is provided with a plurality of feed sensors 12 on both sides of the output end 111 of its conveying surface 11. When the feed sensor 12 senses that the glass tube is pushed to a preset position, it transmits a signal to the pushing mechanism 40, the glass tube positioning and rotating mechanism 30, the large-batch glass tube positioning and breaking mechanism, and the laser cutting mechanism 50, so that they operate according to the preset program.

[0030] As can be understood, the method for using the large-volume glass tube positioning and breaking mechanism of the present invention includes the following steps: first, manually laying a large number of glass tubes flat on the conveying surface 11 of the glass tube pushing table; second, starting the glass tube pushing table, and the pushing mechanism 40 automatically pushes the glass tubes to the processing position. At the same time, the driving end of the forward and backward driving cylinder 211 extends, and the middle and rear ends of the displacement seat 212 pass out of the table body 10, while the driving end of the lifting drive unit 22 remains retracted. When the glass tubes reach the processing position, the ends of the glass tubes pass through the edge of the output end 111 and abut against the front end of the two-way abutment plate 23, thereby positioning the glass tubes; third, The glass tube positioning and rotating mechanism 30 presses and positions the glass tube, allowing the laser head of the laser cutting mechanism 50 to reciprocate along the edge of the output end 111 to cut the glass tube. During this reciprocating process, the glass tube positioning and rotating mechanism 30 drives the glass tube to rotate, thereby increasing the range of laser cutting. Fourthly, after laser cutting is completed, the driving end of the lifting drive unit 22 extends, and then the driving end of the forward and backward drive cylinder 211 retracts, driving the two-way support plate 23 to move above the glass tube. Finally, the driving end of the lifting drive unit 22 retracts, pressing the bottom surface of the two-way support plate 23 against the end of the cut glass tube, causing it to break under force. Fifthly, the broken finished product is transported to the outside. In this way, the pushing mechanism 40 continues to push the glass tube to the processing position to the set length, and the above steps 2 to 5 are repeated until the entire batch of glass tubes is processed.

[0031] In summary, the present invention provides a large-volume glass tube positioning and breaking mechanism, which can position the glass tube before laser cutting and automatically break the glass tube after laser cutting through the cooperation between the two sets of advance and retreat drive units 21, the two sets of lifting drive units 22 and the two-way abutment plate 23, thereby effectively improving the cutting efficiency of the glass tube.

[0032] As long as it does not violate the creative idea of ​​the present invention, any combination of various different embodiments of the present invention should be regarded as the content disclosed by the present invention; within the technical concept of the present invention, any simple modification of the technical solution and any combination of different embodiments that do not violate the creative idea of ​​the present invention should be within the protection scope of the present invention.

Claims

1. A large-volume glass tube positioning and breaking mechanism, mounted on a glass tube pushing platform (10), capable of advancing, retreating, and ascending and descending relative to an output end (111) of a conveying surface (11) of the platform (10), characterized in that: The invention comprises two groups of forward and backward drive units (21), two groups of lifting drive units (22) and a two-way abutment plate (23); the two groups of forward and backward drive units (21) are arranged opposite to each other on the platform (10), and each forward and backward drive unit (21) is correspondingly installed on an outer wall of the platform (10) adjacent to the output end (111), and comprises an forward and backward drive cylinder (211) and a displacement seat (212); the forward and backward drive cylinder (211) is installed on the outer wall of the platform (10), and the setting direction of the drive end of the forward and backward drive cylinder (211) is consistent with the conveying direction of the conveying surface (11); the front end of the displacement seat (212) is connected to the drive end of the forward and backward drive cylinder (211), The rear end of the displacement seat (212) extends out of the platform (10) to allow the driving end of the forward and backward driving cylinder (211) to extend and retract, thereby driving the displacement seat (212) to advance and retreat relative to the platform (10); two groups of lifting drive units (22) are arranged opposite to each other outside the platform (10), and each lifting drive unit (22) is correspondingly mounted on the rear end outer wall of a displacement seat (212), and the driving end of the lifting drive unit (22) is arranged upward; the two-way abutment plate (23) is arranged outside the platform (10), and the two-way abutment plate (23) is connected to the driving ends of the two groups of lifting drive units (22), and the driving ends of the lifting drive units (22) are extended and retracted, thereby driving the two-way abutment plate (23) to rise and fall.

2. The large-volume glass tube positioning and breaking mechanism according to claim 1, characterized in that: When the driving end of the forward and backward driving cylinder (211) is in an extended state, the middle and rear ends of the displacement seat (212) are protruded from the platform (10); when the driving end of the forward and backward driving cylinder (211) is in a retracted state, only the rear end of the displacement seat (212) is protruded from the platform (10).

3. The large-volume glass tube positioning and breaking mechanism according to claim 2, characterized in that: When the driving end of the lifting drive unit (22) is in an extended state, the bottom surface of the two-way abutment plate (23) is located above the conveying surface (11) of the platform (10); when the driving end of the forward and backward drive cylinder (211) is in a retracted state, the bottom surface of the two-way abutment plate (23) is flush with the conveying surface (11) of the platform (10).

4. The large-volume glass tube positioning and breaking mechanism according to claim 1, characterized in that: A first guide rail assembly (24) is provided between the displacement seat (212) and the outer wall of the platform (10). The first guide rail assembly (24) comprises a displacement guide rail (241) mounted on the outer wall of the platform (10) and a first slider (242) slidably arranged on the displacement guide rail (241). The arrangement direction of the displacement guide rail (241) is consistent with the conveying direction of the conveying surface (11). The first slider (242) is connected to the displacement seat (212).

5. The large-volume glass tube positioning and breaking mechanism according to claim 4, characterized in that: The inner wall of the displacement seat (212) is recessed with a notch groove (201) in a region corresponding to the first guide rail assembly (24), and is connected to the first slider (242) and accommodates the displacement guide rail (241) through the notch groove (201).

6. The large-volume glass tube positioning and breaking mechanism according to claim 1, characterized in that: A second guide rail assembly (25) is provided on the inner wall of the rear end of the displacement seat (212). The second guide rail assembly (25) comprises a guide plate (251) connected to the bottom surface of the two-way abutment plate (23), a longitudinal guide rail (252) provided on the outer wall of the guide plate (251), and a second slider (253) slidably provided on the longitudinal guide rail (252). The second slider (253) is connected to the inner wall of the displacement seat (212).

7. The large-volume glass tube positioning and breaking mechanism according to claim 1, characterized in that: The platform (10) is provided with a plurality of material feeding sensors (12) on both sides of the output end (111) of the conveying surface (11) thereof.