Blowing-carding combination machine capable of being rapidly installed

Abstract

The utility model relates to the technical field of blowing-carding combination machines, in particular to a blowing-carding combination machine capable of being rapidly installed, which comprises a machine body, a feeding pipe, a feeding cylinder, a guide frame, an inserting assembly, a cotton opening and tearing assembly and a cotton carding assembly, the feeding pipe is arranged at the upper end of the machine body, and the feeding cylinder is installed in the machine body; the guide frame is installed on the machine body and located in the middle of the upper end of the feeding cylinder, the inserting assembly is fixedly connected to the outer side of the top of the machine body, the cotton opening and tearing assembly is installed in the feeding cylinder, and the cotton carding assembly is installed on the inner side of the discharging end of the machine body. According to the blowing-carding combination machine capable of being rapidly installed, the metal telescopic pipe with the position capable of being flexibly adjusted is adopted to be connected with the machine body, when impurities in raw materials and oil stains generated by the machine are accumulated in the pipeline, the metal telescopic pipe is lifted up and separated from the machine body by pushing the air cylinder, the process of thread disassembly is omitted, and the production efficiency is improved. And workers can conveniently clean the inner wall of the pipe.

Description

Technical Field

[0001] The present application relates to the technical field of a cleaning and carding machine, and in particular to a cleaning and carding machine that can be quickly installed. Background Art

[0002] A blowing and carding machine is a device that connects a blowing and carding machine with an opening and cleaning machine in cotton spinning. It can connect the two processes of blowing and carding to improve productivity. After the blowing and carding process, the raw cotton is no longer made into cotton rolls but is directly transported to the carding machine in the form of loose fiber bundles by air flow through the cotton conveying pipe.

[0003] After searching, the publication number: CN221440952U announced a quickly installed cleaning and carding machine. First, through the set transmission crawler, after the opening and cleaning machine completes the cotton opening and cleaning work, the motor box drives the rotation of the drive gear, thereby driving the operation of the fixed rack, and the transmission crawler transmits the cotton at its upper end to the carding machine for subsequent carding work. This process does not require manual second placement of the cotton into the carding machine, which saves a lot of staff time and improves work efficiency.

[0004] Regarding the above-mentioned related technologies, the inventors believe that there are the following technical defects that need to be improved:

[0005] This device only uses the conveyor belt to complete the conveying effect of opening and cleaning cotton to the carding structure. Impurities in the raw materials and oil stains and cotton knots generated by the machine itself will gradually accumulate on the pipes and internal components. The pipe is a component connecting the feed barrel, which is generally fixed to the feed barrel by bolts. It is troublesome to disassemble and difficult to clean. Utility Model Content

[0006] This application provides a quick-installable cleaning and carding machine to improve the following technical problems:

[0007] Traditional devices only use conveyor belts to transport the cotton from the opening and cleaning process to the carding structure. Impurities in the raw materials and oil stains and cotton knots generated by the machine itself will gradually accumulate on the pipes and internal components. The pipe is a component connecting the feed barrel, and it is generally fixed to the feed barrel with bolts, which makes it difficult to disassemble and clean.

[0008] The present application provides a quick-installable cleaning and carding machine, which adopts the following technical solutions:

[0009] A kind of quick installation's blowing-carding combination machine, including machine body, inlet pipe, feed cylinder, guide frame, plug-in assembly, cotton opening tearing component and carding component, the inlet pipe is set in the upper end of the machine body, the feed cylinder is installed in the inside of the machine body, the guide frame is installed in the upper end middle part of the feed cylinder in the machine body, the plug-in assembly is fixedly connected in the top outer side of the machine body, the cotton opening tearing component is installed in the inside of the feed cylinder, the carding component is installed in the discharge end inner side of the machine body;

[0010] The machine body is used to support the cotton opening tearing component and the carding component and provide sealed environment, the inlet pipe is used to dock the machine body, the feed cylinder cooperates the cotton opening tearing component for tearing blocky fiber in bale into small tuft, the carding component is used to decompose tuft into single fiber state, the guide frame is used to guide bale into the inside of the feed cylinder, the plug-in assembly is used for flexible connection between the machine body and the inlet pipe.

[0011] In an implementable technical solution of the present application, the plug-in assembly includes a support frame, a push cylinder, a push rod, a metal telescopic tube, and a clamping disc, the support frame is fixedly connected to the top of the machine body, the piston end of the push cylinder is fixedly connected to the top of the push rod, the top of the metal telescopic tube is fixedly connected to one end of the inlet pipe, the clamping disc is clamped to the outside of the metal telescopic tube, and the bottom of the push rod is fixedly connected to both sides of the clamping disc.

[0012] In an implementable technical solution of the present application, the cotton opening tearing component includes a DC motor, a drive shaft, a guide shaft, and a tearing piece, the DC motor is installed on the outside of the machine body, the drive shaft penetrates through the inside wall of one side of the machine body and is installed on the outside of the output end of the DC motor, the guide shaft is rotatably connected to the inside of the feed cylinder, and the tearing piece is fixedly connected to the outer walls of the drive shaft and the guide shaft.

[0013] In an implementable technical solution of the present application, the carding component includes a carding cylinder, a stepping motor, and a carding roller, the carding cylinder is installed on the inside of the machine body, the stepping motor is installed on the outside of the machine body, and the carding roller is rotatably connected to the inside of the carding cylinder and is fixedly connected to the output end of the stepping motor through a shaft coupling.

[0014] In an implementable technical solution of the present application, the feed end of the carding cylinder is further provided with a connecting pipe and a suction pump, the suction pump is installed on the outside of the connecting pipe, and both ends of the connecting pipe are fixedly connected to the inner surfaces of the feed cylinder and the carding cylinder, respectively.

[0015] In an implementable technical solution of the present application, the bottom outer side of the carding cylinder is further provided with a discharge port.

[0016] In a feasible technical solution of the present application, a belt conveyor platform is further provided on the outer side of the discharge port.

[0017] In a feasible technical solution of the present application, the outer sides of the driving shaft and the guide shaft are further meshedly connected with locking gears.

[0018] In summary, this application includes at least one of the following beneficial technical effects:

[0019] This device uses a metal telescopic tube with flexible position adjustment to connect to the machine body. When impurities in the raw materials and oil stains generated by the machine itself accumulate in the pipe, the metal telescopic tube is lifted up and separated from the machine body by pushing the cylinder, eliminating the process of thread disassembly and making it easier for staff to clean the inner wall of the tube. On the other hand, this device uses multiple sets of relatively rotating cotton tearing pieces to tear the cotton bags into small cotton bundles in a sealed box, and finally uses combing rollers to separate the small cotton bundles into single fibers. Finally, a belt conveyor is used to send them out of the machine for subsequent collection. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0021] Figure 1 It is a schematic structural diagram of a quickly installable cleaning and carding machine according to an embodiment of the present application.

[0022] Figure 2 This is a diagram showing the insertion effect of the metal telescopic tube in an embodiment of the present application.

[0023] Figure 3 It is a schematic diagram of the structure inside the feed barrel in the embodiment of the present application.

[0024] Figure 4 This is a distribution diagram of the feed pump and connecting pipes in the embodiment of the present application.

[0025] Figure 5 It is a schematic diagram of the structure inside the combing cylinder in the embodiment of the present application.

[0026] Description of reference numerals:

[0027] 1. Machine body; 2. Feed pipe; 3. Feed barrel; 4. Guide frame;

[0028] 5. Plug-in assembly; 51. Support frame; 52. Push cylinder; 53. Push rod; 54. Metal telescopic tube; 55. Snap-on plate;

[0029] 6. Cotton opening and tearing assembly; 61. DC motor; 62. Drive shaft; 63. Guide shaft; 64. Cotton tearing piece;

[0030] 7. Combing assembly; 71. Combing cylinder; 72. Stepping motor; 73. Combing roller;

[0031] 8. Connecting pipe; 9. Suction pump; 10. Discharge port; 11. Belt conveyor; 12. Locking gear. DETAILED DESCRIPTION

[0032] In order to make the technical problems, technical solutions and beneficial effects to be solved by this application more clearly understood, this application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.

[0033] It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or indirectly on the other element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or indirectly connected to the other element.

[0034] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.

[0035] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. Throughout the description of this application, "plurality" means two or more, unless otherwise specifically defined.

[0036] The following is combined with Figure 1-5 This application is described in further detail.

[0037] The embodiment of the present application discloses a cleaning and carding machine that can be quickly installed. Figures 1 to 5The quickly installed cleaning and carding machine includes a body 1, a feed pipe 2, a feed cylinder 3, a guide frame 4, a plug-in assembly 5, a cotton opening and tearing assembly 6, and a cotton combing assembly 7. The feed pipe 2 is arranged at the upper end of the body 1, the feed cylinder 3 is installed inside the body 1, the guide frame 4 is installed on the body 1 at the middle of the upper end of the feed cylinder 3, the plug-in assembly 5 is fixedly connected to the top outside of the body 1, the cotton opening and tearing assembly 6 is installed inside the feed cylinder 3, and the cotton combing assembly 7 is installed on the inner side of the discharge end of the body 1;

[0038] The body 1 is used to support the cotton opening and tearing component 6 and the cotton combing component 7 and provide a sealed environment. The feed pipe 2 is used to dock with the body 1. The feed barrel 3 cooperates with the cotton opening and tearing component 6 to tear the block fibers in the cotton bale into small cotton bundles. The cotton combing component 7 is used to decompose the cotton bundles into single fiber state. The guide frame 4 is used to guide the cotton bale into the interior of the feed barrel 3. The plug-in component 5 is used for flexible connection between the body 1 and the feed pipe 2.

[0039] The plug-in assembly 5 includes a support frame 51, a pushing cylinder 52, a push rod 53, a metal telescopic tube 54 and a clamping plate 55. The support frame 51 is fixedly connected to the top of the body 1, the piston end of the pushing cylinder 52 is fixedly connected to the top of the push rod 53, the top of the metal telescopic tube 54 is fixedly connected to one end of the feed pipe 2, the clamping plate 55 is clamped on the outside of the metal telescopic tube 54, and the bottom of the push rod 53 is fixedly connected to both sides of the clamping plate 55.

[0040] The cotton opening and tearing assembly 6 includes a DC motor 61, a drive shaft 62, a guide shaft 63 and a cotton tearing piece 64. The DC motor 61 is installed on the outside of the body 1, the drive shaft 62 passes through the inner wall of one side of the body 1 and is installed on the outside of the output end of the DC motor 61, the guide shaft 63 is rotatably connected to the inside of the feed barrel 3, and the cotton tearing piece 64 is fixedly connected to the outer wall of the drive shaft 62 and the guide shaft 63.

[0041] The combing assembly 7 includes a combing cylinder 71, a stepper motor 72 and a combing roller 73. The combing cylinder 71 is installed on the inner side of the body 1, and the stepper motor 72 is installed on the outer side of the body 1. The combing roller 73 is rotatably connected to the inside of the combing cylinder 71 and is fixedly connected to the output end of the stepper motor 72 through a coupling.

[0042] The feed end of the combing cylinder 71 is also provided with a connecting pipe 8 and a suction pump 9. The suction pump 9 is installed on the outside of the connecting pipe 8. The two ends of the connecting pipe 8 are fixedly connected to the inner surface of the feed cylinder 3 and the combing cylinder 71 respectively.

[0043] A discharge port 10 is also provided on the outer side of the bottom of the combing cylinder 71 .

[0044] A belt conveyor platform 11 is further provided on the outer side of the discharge port 10 .

[0045] The outer side of the driving shaft 62 and the guide shaft 63 is also engaged with the locking gear 12.

[0046] The use process of the quickly-installed blowing-carding combined machine is roughly as follows:

[0047] The preliminarily processed cotton material is introduced into the feeding cylinder 3 of the machine body 1 from the feeding pipe 2. When the pipe is blocked by neps, the push cylinder 52 can be reversely started to drive the clamping disc 55 to be lifted, the metal telescopic pipe 54 is driven to move upward by the clamping disc 55, and the metal telescopic pipe 54 is folded and quickly separated from the machine body 1, so that the metal telescopic pipe 54 and the inner wall of the connecting surface of the machine body 1 can be conveniently cleaned. After the cotton material is introduced into the machine body 1, the cotton material is introduced into the feeding cylinder 3 along the sliding surface of the guide frame 4, then the direct-current motor 61 is started to drive the driving shaft 62 to rotate, the guide shaft 63 is driven to rotate in the opposite direction along the outer wall of the tearing piece 64 of the driving shaft 62 under the engagement of the locking gear 12 on the outer side, so that the cotton material is quickly cut off, and conditions are created for impurity removal and mixing and preparation for separation into single fibers. Then the suction pump 9 is started to suck the small cotton bundles from the connecting pipe 8 into the separating cylinder 71, and then the stepping motor 72 is started to control the separating roller 73 to rotate. The separating roller 73 can effectively hit and penetrate the fiber layer, so that the fiber bundles are dispersed into single fiber state and then pass out of the discharge port 10, and the single fibers are separated from the machine body 1 along the belt surface of the belt conveying table 11.

[0048] The quickly-installed blowing-carding combined machine has the following beneficial technical effects:

[0049] The metal telescopic pipe 54 connected with the machine body 1 can be flexibly adjusted in position. When impurities in the raw material and oil stains generated by the machine itself accumulate in the pipe, the metal telescopic pipe 54 is lifted by the push cylinder 52 and separated from the machine body 1, so that the threaded disassembly process is avoided, and the inner wall of the pipe can be conveniently cleaned. On the other hand, the cotton bale is fully torn into small cotton bundles by the multiple sets of relatively rotating tearing pieces 64 in the sealed box, and then the small cotton bundles are separated into single fiber state by the separating roller 73, and finally the single fibers are sent out of the machine body 1 by the belt conveying table 11, which is convenient for subsequent collection.

[0050] The above merely describes the preferred embodiments of the application and is not intended to limit the application. Any modification, equivalent replacement and improvement made within the spirit and principle of the application should be included in the protection scope of the application.

Claims

1. A quick-installable cleaning and carding machine, characterized in that: It comprises a machine body (1), a feed pipe (2), a feed barrel (3), a guide frame (4), a plug-in assembly (5), a cotton opening and tearing assembly (6) and a cotton combing assembly (7), wherein the feed pipe (2) is arranged at the upper end of the machine body (1), the feed barrel (3) is installed inside the machine body (1), the guide frame (4) is installed on the machine body (1) at the middle of the upper end of the feed barrel (3), the plug-in assembly (5) is fixedly connected to the outer side of the top of the machine body (1), the cotton opening and tearing assembly (6) is installed inside the feed barrel (3), and the cotton combing assembly (7) is installed on the inner side of the discharge end of the machine body (1); The machine body (1) is used to support the cotton opening and tearing assembly (6) and the cotton combing assembly (7) and provide a sealed environment; the feed pipe (2) is used to dock with the machine body (1); the feed barrel (3) cooperates with the cotton opening and tearing assembly (6) to tear the block fibers in the cotton bale into small cotton bundles; the cotton combing assembly (7) is used to decompose the cotton bundles into single fiber states; the guide frame (4) is used to guide the cotton bale into the interior of the feed barrel (3); and the plug-in assembly (5) is used for flexible connection between the machine body (1) and the feed pipe (2).

2. The quick-installable blowing-carding machine according to claim 1, characterized in that: The plug-in assembly (5) comprises a support frame (51), a pushing cylinder (52), a push rod (53), a metal telescopic tube (54) and a clamping plate (55), wherein the support frame (51) is fixedly connected to the top of the machine body (1), the piston end of the pushing cylinder (52) is fixedly connected to the top of the push rod (53), the top of the metal telescopic tube (54) is fixedly connected to one end of the feed pipe (2), the clamping plate (55) is clamped to the outside of the metal telescopic tube (54), and the bottom of the push rod (53) is fixedly connected to both sides of the clamping plate (55).

3. The quick-installable blowing-carding machine according to claim 1, characterized in that: The cotton opening and tearing assembly (6) comprises a DC motor (61), a drive shaft (62), a guide shaft (63) and a cotton tearing piece (64), wherein the DC motor (61) is mounted on the outside of the machine body (1), the drive shaft (62) passes through an inner wall of one side of the machine body (1) and is mounted on the outside of the output end of the DC motor (61), the guide shaft (63) is rotatably connected to the inside of the feeding barrel (3), and the cotton tearing piece (64) is fixedly connected to the outer walls of the drive shaft (62) and the guide shaft (63).

4. The quick-installable blowing-carding machine according to claim 1, characterized in that: The combing assembly (7) comprises a combing cylinder (71), a stepping motor (72) and a combing roller (73), wherein the combing cylinder (71) is mounted on the inner side of the machine body (1), the stepping motor (72) is mounted on the outer side of the machine body (1), and the combing roller (73) is rotatably connected to the inside of the combing cylinder (71) and is fixedly connected to the output end of the stepping motor (72) via a coupling.

5. The quick-installable blowing-carding machine according to claim 4, characterized in that: The feed end of the combing cylinder (71) is also provided with a connecting pipe (8) and a suction pump (9), and the suction pump (9) is installed on the outside of the connecting pipe (8). The two ends of the connecting pipe (8) are fixedly connected to the inner surface of the feed cylinder (3) and the combing cylinder (71) respectively.

6. The quick-installable blowing-carding machine according to claim 5, characterized in that: A discharge port (10) is also provided on the outer side of the bottom of the combing cylinder (71).

7. The quick-installable blowing-carding machine according to claim 6, characterized in that: A belt conveyor platform (11) is also provided on the outside of the discharge port (10).

8. The quick-installable blowing-carding machine according to claim 3, characterized in that: The outer sides of the driving shaft (62) and the guide shaft (63) are also meshedly connected with a locking gear (12).

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