Integrated manufacturing device for wear-resistant and stain-resistant coated rope

Abstract

The utility model discloses a wear-resistant antifouling coated rope integrated manufacturing device, which relates to the field of rope manufacturing, and comprises a workbench and rope weaving equipment, the rope weaving equipment comprises rope core manufacturing equipment and outer layer weaving equipment, the rope core manufacturing equipment is fixedly arranged on the surface of the workbench at equal intervals, and the outer layer weaving equipment is fixedly arranged on the surface of the workbench. The outer layer weaving devices are fixedly arranged on the surface of the workbench at equal intervals and located on the outer side of the rope core manufacturing device. According to the lubricating assembly, the rotating power of the rotating tensioning wheel is utilized, the rope is automatically lubricated in the rope weaving process, it is ensured that when the rope passes through the rotating tensioning wheel, a proper amount of coating materials such as polyurethane adhesives can be supplemented, and the rope weaving quality is improved. The problem that excessive or insufficient coating materials such as polyurethane adhesives are added manually is avoided, the risk that friction between the tensioning wheel and the rope is increased due to the fact that the coating materials such as the polyurethane adhesives are forgotten to be added due to negligence is thoroughly solved, and the weaving efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the field of rope manufacturing, in particular to an integrated manufacturing device for wear-resistant and anti-fouling coated ropes. Background Art

[0002] In the rope weaving process, tensioning operation is a crucial link. It is not only related to the tightness and stability of the rope, but also directly related to the safety and performance of subsequent use. In order to reduce the negative effects caused by frequent friction and wear with the tensioning wheel during the weaving process, the rope can be coated with an appropriate amount of polyurethane adhesive or other coating materials. Polyurethane adhesives and other coating materials are added manually, but manual brushing is prone to uneven application or excessive application.

[0003] Therefore, it is necessary to propose an integrated manufacturing device for wear-resistant and anti-fouling coated ropes to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide an integrated manufacturing device for wear-resistant and anti-fouling coated ropes to solve the problem of uneven or excessive application of coating materials such as polyurethane adhesives when manually adding the coating materials.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an integrated manufacturing device for wear-resistant and anti-fouling coated ropes, comprising a workbench and a rope braiding device, wherein the rope braiding device comprises a rope core manufacturing device and an outer layer braiding device, wherein the rope core manufacturing device is fixedly arranged on the surface of the workbench at equal intervals, and the outer layer braiding device is fixedly arranged on the surface of the workbench at equal intervals, and is located outside the rope core manufacturing device; a vertical plate is fixedly arranged on the surface of the workbench, and a fixed tensioning wheel and a rotating tensioning wheel are sequentially arranged on the side of the vertical plate close to the rope core manufacturing device; a lubrication component is provided on the side of the vertical plate close to the tensioning wheel for automatically adding a coating material such as a polyurethane adhesive to the rope during braiding;

[0006] The lubrication assembly includes a support plate, which is fixedly arranged on a side of the vertical plate close to the rope core manufacturing equipment. A through groove is provided on the support plate, and the through groove is used for the rope to pass through. A storage barrel is fixedly provided on the surface of the support plate, and the inner wall of the storage barrel is used to store coating materials such as polyurethane adhesives. A sponge is provided on the inner wall of the through groove, and an opening and closing leaf is rotatably provided on the inner wall of the storage barrel. A plurality of feed holes are equidistantly provided on the support plate, and the feed holes are connected to the sponge.

[0007] The inner wall of the storage barrel is slidably connected with a piston, the surface of the supporting plate is fixedly provided with a sliding rod, the surface of the piston is fixedly provided with a connecting rod, the outer side wall of the sliding rod is slidably connected with a sliding plate, the sliding plate is fixed with the connecting rod, a spring is sleeved on the sliding rod, one end of the spring is fixed with the sliding plate, the other end of the spring is fixed with the outer side wall of the sliding rod, and the outer side wall of the rotating tension pulley is fixedly provided with a protrusion.

[0008] Preferably, a torsion spring is sleeved on the opening and closing leaf, one end of the torsion spring is fixed with the inner wall of the storage barrel, and the other end of the torsion spring is fixed with the opening and closing leaf.

[0009] Preferably, the inner wall of the workbench is provided with a recovery barrel, the inner wall of the recovery barrel is fixedly provided with a suction pump, one end of the suction pump is connected with a conveying pipe, and the conveying pipe is communicated with the storage barrel.

[0010] Preferably, a plurality of sponge wipers are arranged in a circular array.

[0011] The technical effects and advantages of the utility model are as follows:

[0012] The utility model discloses a lubricating assembly, utilize the rotary power of rotating tension pulley, realized automatic lubrication to rope in the process of weaving, ensured that whenever the rope passes through rotating tension pulley, can get the appropriate polyurethane adhesive coating material supplement, both avoid the problem that polyurethane adhesive coating material can appear excessive or insufficient when adding manually, also completely solve the risk that the friction between tension pulley and rope increases due to negligence and forget to add polyurethane adhesive coating material, improve weaving efficiency.

[0013] Considering that the excess polyurethane adhesive coating material can drop after the sponge wiper adsorbs the polyurethane adhesive coating material, thereby avoiding waste and reducing the potential impact on the workbench and the rope weaving process, the dropped polyurethane adhesive coating material is collected through the recovery barrel, and the polyurethane adhesive coating material in the recovery barrel is transported to the storage barrel through the conveying pipe through the driving suction pump, thereby realizing the secondary use of the polyurethane adhesive coating material. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is an overall structure schematic view of the utility model of wear-resistant and stain-resistant coated rope integrated manufacturing device.

[0015] Figure 2 It is a rotating tension pulley, fixed tension pulley and protrusion schematic view of the utility model.

[0016] Figure 3 It is the utility model Figure 2Enlarged view of point A in the middle;

[0017] Figure 4 This is a schematic diagram of the recovery barrel, pump and delivery pipe of the utility model.

[0018] In the figure: 1. Workbench; 2. Rope braiding equipment; 3. Rope core manufacturing equipment; 4. Outer braiding equipment; 5. Vertical plate; 6. Fixed tensioning wheel; 7. Rotating tensioning wheel; 801. Support plate; 802. Storage barrel; 803. Sponge; 804. Opening and closing leaf; 805. Feeding port; 806. Piston; 807. Sliding rod; 808. Connecting rod; 809. Sliding plate; 810. Spring; 811. Protrusion; 9. Torsion spring; 101. Recovery barrel; 102. Pump; 103. Delivery pipe. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] The utility model provides Figure 1 - Figure 4 The wear-resistant and anti-fouling coated rope integrated manufacturing device shown includes a workbench 1 and a rope braiding device 2. The rope core manufacturing device 3 is mainly responsible for processing raw materials such as fibers and metal wires into rope cores. These devices convert the raw materials into rope cores with certain strength and structure through processes such as stretching and twisting. The rope core is the main load-bearing part of the rope. The outer layer braiding device 4 wraps the rope core in the outer layer material and tightly combines the two together through a braiding process. This is existing technology and will not be described in detail here.

[0021] The rope core manufacturing device 3 is fixedly arranged on the surface of the workbench 1 at equal intervals, and the outer layer braiding device 4 is fixedly arranged on the surface of the workbench 1 at equal intervals and located outside the rope core manufacturing device 3. A vertical plate 5 is fixedly arranged on the surface of the workbench 1. A fixed tensioning wheel 6 and a rotating tensioning wheel 7 are sequentially arranged on the side of the vertical plate 5 close to the rope core manufacturing device 3. The fixed tensioning wheel 6 remains stationary during the working process. Its main function is to provide a stable tension through contact with the rope, ensuring that the rope remains in a certain taut state during the braiding process.

[0022] The rotating tensioning wheel 7 can rotate during the working process. When the rope passes through the rotating tensioning wheel 7, the rotation of the wheel can reduce the friction between the rope and the wheel, thereby reducing wear and heat generation. In addition, the rotating tensioning wheel 7 can also automatically adjust its position or angle according to the movement of the rope to keep the tension of the rope within a certain range. This is a conventional technology in the existing technology.

[0023] A lubrication component is provided on the side of the vertical plate 5 close to the tensioning wheel for automatically adding coating materials such as polyurethane adhesives to the rope during weaving. The rotational power of the rotating tensioning wheel 7 is utilized to realize automatic lubrication of the rope during the rope weaving process, ensuring that each time the rope passes through the rotating tensioning wheel 7, it can be replenished with an appropriate amount of coating materials such as polyurethane adhesives. This avoids the problem of excess or insufficient amount that may occur when manually adding coating materials such as polyurethane adhesives, and completely solves the risk of increased friction between the tensioning wheel and the rope due to negligence of forgetting to add coating materials such as polyurethane adhesives, thereby improving weaving efficiency.

[0024] The lubrication assembly includes a support plate 801, which is fixedly arranged on a side of the vertical plate 5 close to the rope core manufacturing equipment 3. A through groove is provided on the support plate 801 for the rope to pass through. A storage barrel 802 is fixedly provided on the surface of the support plate 801. The inner wall of the storage barrel 802 is used to store coating materials such as polyurethane adhesives. A sponge 803 is provided on the inner wall of the through groove. There are multiple sponges 803, and the multiple sponges 803 are distributed in a circular array. A plurality of feed openings 805 are equidistantly provided on the support plate 801, and the feed openings 805 are connected to the sponge 803. The main method is to wet the sponge 803 with the coating material such as the polyurethane adhesive in the storage barrel 802, and then the sponge 803 contacts the outer wall of the rope to brush a layer of polyurethane adhesive or other coating materials on the outer wall of the rope, so that the rope is adhered with the coating material such as polyurethane adhesive.

[0025] Specifically, the outer wall of the rotating tension wheel 7 is fixedly provided with a protrusion 811, the inner wall of the storage barrel 802 is slidably connected to the piston 806, the surface of the support plate 801 is fixedly provided with a slide rod 807, the surface of the piston 806 is fixedly provided with a connecting rod 808, the outer wall of the slide rod 807 is slidably connected to the sliding plate 809, the sliding plate 809 is fixed to the connecting rod 808, and a spring 810 is sleeved on the slide rod 807, one end of the spring 810 is fixed to the sliding plate 809, and the other end of the spring 810 is fixed to the outer wall of the slide rod 807. When the tension wheel rotates to add tension to the rope, when the tension wheel rotates, the protrusion 811 on it rotates accordingly. Whenever the protrusion 811 contacts the sliding plate 809, it pushes the sliding plate 809 to slide downward along the sliding rod 807. In this process, the spring 810 is compressed. At the same time, the downward movement of the sliding plate 809 drives the movement of the connecting rod 808, thereby causing the piston 806 to slide downward on the inner wall of the storage barrel 802. The downward sliding squeezing action of the piston 806 pushes an appropriate amount of coating materials such as polyurethane adhesives out of the storage barrel 802.

[0026] Furthermore, the inner wall of the storage barrel 802 is rotatably provided with an opening and closing leaf 804, and the opening and closing leaf 804 is provided with a torsion spring 9, one end of the torsion spring 9 is fixed to the inner wall of the storage barrel 802, and the other end of the torsion spring 9 is fixed to the opening and closing leaf 804. The piston 806 is squeezed downward, and the pressure of the piston 806 squeezes the opening and closing leaf 804 to open. After the opening and closing leaf 804 is opened, the torsion spring 9 is compressed, and the opening of the opening and closing leaf 804 allows the coating material such as the polyurethane adhesive to flow from the storage barrel 802 through the feed port 805 into the sponge 803 for adsorption, thereby realizing the addition of coating materials such as the polyurethane adhesive.

[0027] When the tensioning wheel 7 completes one rotation, the protrusion 811 on the tensioning wheel disengages from the sliding plate 809. At this time, the previously compressed spring 810 recovers its deformation, pushing the sliding plate 809 to slide upward along the sliding rod 807. During the process of the sliding plate 809 returning to its original position, it drives the connecting rod 808 and the piston 806 to move upward together, returning to the initial position.

[0028] As the piston 806 is reset, the pressure applied to the coating material such as the polyurethane adhesive also disappears. At this time, the torsion spring 9 begins to reset and drives the opening and closing leaves 804 to gradually restore their deformation until they are completely closed. The closing of the opening and closing leaves 804 effectively blocks the further outflow of the coating material such as the polyurethane adhesive, thereby ensuring the sealing of the lubrication system.

[0029] Taking into account that the sponge 803 may drip excess polyurethane adhesives and other coating materials after absorbing polyurethane adhesives and other coating materials, in order to avoid their waste and reduce the potential impact on the workbench 1 and the rope weaving process, a recycling bucket 101 is provided on the inner wall of the workbench 1, and a pump 102 is fixedly provided on the inner wall of the recycling bucket 101. One end of the pump 102 is connected to a conveying pipe 103, and the conveying pipe 103 is connected to the storage bucket 802. The main purpose is to collect the dripping polyurethane adhesives and other coating materials through the recycling bucket 101, and by driving the pump 102, the polyurethane adhesives and other coating materials in the recycling bucket 101 are conveyed to the storage bucket 802 through the conveying pipe 103 for addition to achieve secondary utilization of the polyurethane adhesives and other coating materials.

Claims

1. An integrated manufacturing device for wear-resistant and anti-fouling coated ropes, comprising a workbench (1) and a rope braiding device (2), characterized in that: The rope braiding device (2) comprises a rope core manufacturing device (3) and an outer layer braiding device (4), wherein the rope core manufacturing device (3) is fixedly arranged on the surface of a workbench (1) at equal intervals, and the outer layer braiding device (4) is fixedly arranged on the surface of the workbench (1) at equal intervals and located outside the rope core manufacturing device (3). A vertical plate (5) is fixedly arranged on the surface of the workbench (1), and a fixed tensioning wheel (6) and a rotating tensioning wheel (7) are sequentially arranged on the side of the vertical plate (5) close to the rope core manufacturing device (3). A lubricating component for automatically adding a coating material including a polyurethane adhesive to the rope during braiding is arranged on the side of the vertical plate (5) close to the tensioning wheel; The lubrication assembly comprises a support plate (801), the support plate (801) being fixedly arranged on a side of the vertical plate (5) close to the rope core manufacturing device (3), the support plate (801) being provided with a through slot for allowing the rope to pass through, a storage barrel (802) being fixedly arranged on the surface of the support plate (801), the inner wall of the storage barrel (802) being used for storing polyurethane adhesive coating material, a sponge (803) being arranged on the inner wall of the through slot, an opening and closing leaf (804) being rotatably arranged on the inner wall of the storage barrel (802), a plurality of feed openings (805) being equidistantly arranged on the support plate (801), the feed openings (805) being communicated with the sponge (803); The inner wall of the storage barrel (802) is slidably connected to a piston (806), the surface of the support plate (801) is fixedly provided with a sliding rod (807), the surface of the piston (806) is fixedly provided with a connecting rod (808), the outer wall of the sliding rod (807) is slidably connected to a sliding plate (809), the sliding plate (809) is fixed to the connecting rod (808), a spring (810) is sleeved on the sliding rod (807), one end of the spring (810) is fixed to the sliding plate (809), and the other end of the spring (810) is fixed to the outer wall of the sliding rod (807), and a protrusion (811) is fixedly provided on the outer wall of the rotating tensioning wheel (7).

2. The integrated manufacturing device for wear-resistant and anti-fouling coated ropes according to claim 1, characterized in that: A torsion spring (810) is sleeved on the hinge leaf (804), one end of the torsion spring (810) is fixed to the inner wall of the storage barrel (802), and the other end of the torsion spring (810) is fixed to the hinge leaf (804).

3. The integrated manufacturing device for wear-resistant and anti-fouling coated ropes according to claim 1, characterized in that: A recovery bucket (101) is provided on the inner wall of the workbench (1), a pump (102) is fixedly provided on the inner wall of the recovery bucket (101), one end of the pump (102) is connected to a delivery pipe (103), and the delivery pipe (103) is connected to the material storage bucket (802).

4. The integrated manufacturing device for wear-resistant and anti-fouling coated ropes according to claim 1, characterized in that: The sponges (803) are provided in plurality, and the plurality of sponges (803) are distributed in a circular array.

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