Grouting device for repairing pavement cracks

By introducing a fan, asphalt extruder and pressure roller into the pavement crack repair device, the problems of removing debris from the cracks and asphalt solidification and accumulation are solved, achieving a high-efficiency, low-intensity pavement repair effect.

CN223423090UActive Publication Date: 2025-10-10YANGZHOU POLYTECHNIC INST
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Patent Information

Application Number
CN202422966993.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-10-10
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

Existing pavement crack repair devices cannot effectively remove sand, dust and gravel from the cracks, and the asphalt after repair is prone to solidification and accumulation, resulting in high work intensity and poor repair effect.

Method used

A grouting machine with a fan, an asphalt extruder and a pressure roller is designed. The fan is used to remove debris in the cracks, the asphalt extruder is used to fill the cracks, and the pressure roller is used to spread the asphalt. It is combined with a power assist component and a battery box to reduce the operator's work intensity.

Benefits of technology

It effectively removes debris from cracks, ensures that asphalt is evenly filled and spread, reduces the operator's workload, and improves repair efficiency and results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pavement repairing grouting devices, in particular to a grouting device for repairing pavement cracks. According to the technical scheme, the device comprises a mounting plate, a connecting plate is arranged on one side of the mounting plate, a draught fan is arranged on one side of the upper portion of the mounting plate, a grouting mechanism is arranged on the portion, located on the mounting plate, of one side of the draught fan, a power assisting assembly is arranged on one side of the mounting plate, an armrest frame is arranged on one side of the mounting plate, and a central control computer is arranged on the armrest frame. And two groups of compression rollers are arranged below the connecting plate. According to the pavement crack filling device, sundries in pavement cracks can be blown out through the fan, asphalt can be extruded through the grouting mechanism, meanwhile, the asphalt is matched with the extrusion nozzle to fill the pavement cracks after being extruded, and the two groups of compression rollers below the connecting plate are matched to roll and flatten the filled asphalt; and meanwhile, through the arrangement of a power assisting assembly and a battery box, an operator can drive in a power assisting mode, and the working intensity is greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of pavement repair grouting devices, in particular to a grouting device used for repairing pavement cracks. Background Art

[0002] At present, in road construction, when cracks appear on the road surface, in order to repair the cracks, construction workers usually use a grouting machine to repair the cracks. A grouting machine is a device commonly used in civil engineering and construction projects for reinforcing and repairing concrete structures. It mainly fills cavities, cracks or damaged parts by injecting specific substances, such as asphalt, concrete slurry or other materials, to enhance the strength and stability of the structure. Most of the pavement crack repair devices in the existing technology only have the grouting repair function, and are unable to remove sand, dust and gravel in the cracks. Moreover, since the amount of pavement repair work is sometimes large, the hand-pushed grouting device is large in size and heavy in weight, resulting in excessive workload. At the same time, there is no way to flatten the asphalt after repair in time, which easily causes the asphalt to solidify and accumulate. For this reason, we specially propose a grouting device for pavement crack repair. Utility Model Content

[0003] The purpose of the utility model is to address the problems existing in the background technology and to provide a grouting device for repairing road cracks.

[0004] The technical solution of the present utility model is as follows: a grouting device for repairing road cracks, comprising a mounting plate, a connecting plate is provided on one side of the mounting plate, a fan is provided on one side above the mounting plate, a grouting mechanism is provided on one side of the fan and located on the mounting plate, the grouting mechanism comprises an asphalt extruder, an asphalt barrel is provided above the asphalt extruder, a motor is provided above the asphalt barrel, the output end of the motor is connected to a rotating roller, the outer ring of the rotating roller is provided with multiple groups of stirring blades, a power-assisting assembly is provided on one side of the mounting plate, the power-assisting assembly comprises a driving booster, the output end of the driving booster is connected to a driving wheel, a brake is provided on one side of the driving wheel, an armrest is provided on one side of the mounting plate, a central control computer is provided on the armrest, a battery box is provided above one side of the connecting plate, and two groups of pressure rollers are provided below the connecting plate.

[0005] Preferably, two sets of universal wheels are provided below the mounting plate, the mounting ends of the universal wheels are mounted corresponding to one side of the mounting plate, and an observation slot is provided on the mounting plate.

[0006] Preferably, the mounting end of the fan is mounted corresponding to the upper side of the mounting plate, an air outlet is provided below the fan, and one side of the air outlet is fitted with one side of the observation slot.

[0007] Preferably, the mounting end of the asphalt extruder is installed corresponding to one side of the mounting plate, the bottom of the asphalt extruder corresponds to the observation slot, an extrusion nozzle is provided at the bottom of the asphalt extruder, and the extrusion nozzle is arranged in an inclined shape. The bottom of the asphalt barrel is installed corresponding to the top of the asphalt extruder, and a feed port is provided on the asphalt barrel.

[0008] Preferably, the mounting end of the motor is installed corresponding to the top of the asphalt barrel, a motor box is provided above the asphalt barrel and located outside the motor, an axial hole is opened on the asphalt barrel, the end of the rotating roller away from the motor passes through the axial hole and is located in the asphalt barrel, and the mounting end of the stirring blade is installed corresponding to the outer ring of the rotating roller.

[0009] Preferably, mounting brackets are provided on both sides of the observation slot above the mounting plate, the mounting end of the travel booster is mounted corresponding to the mounting bracket, and the mounting end of the travel wheel is mounted corresponding to the output end of the travel booster.

[0010] Preferably, two sets of mounting seats are provided on the mounting plate, the mounting ends of the armrest frame are installed corresponding to the mounting seats, a reinforcing connecting rod is provided on the armrest frame, the mounting ends of the central control computer are installed corresponding to the reinforcing connecting rod, and the fan, motor and driving booster are all electrically connected to the central control computer.

[0011] Preferably, limit blocks are provided on both sides above the mounting plate, each set of limit blocks is provided with a card slot, and two sets of positioning rods are provided on one side of the armrest frame, and one end of the positioning rod is installed corresponding to the card slot.

[0012] Preferably, one end of the connecting plate is installed corresponding to one end of the mounting plate, the mounting end of the battery box is installed corresponding to the connecting plate, a battery is arranged in the battery box, the fan, motor, driving booster and central control computer are all electrically connected to the battery, multiple groups of roller frames are arranged under the connecting plate, and the mounting ends of the two groups of pressure rollers are installed corresponding to the roller frames.

[0013] Compared with the prior art, the present invention has the following beneficial technical effects:

[0014] The utility model has a simple overall structure. The fan can be used to blow out debris in the cracks of the road surface, so that the cracks in the road surface can be better repaired. The grouting mechanism can be used to extrude asphalt, and cooperate with the extrusion nozzle to fill the cracks in the road surface after extrusion. The two sets of rollers under the connecting plate are then used to roll and flatten the filled asphalt, so as to avoid the accumulation of asphalt after extrusion. At the same time, the power-assisting component and the battery box can enable the operator to drive with power, which greatly reduces the work intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a structural schematic diagram from another perspective of the present invention;

[0017] Figure 3 This is a schematic diagram of the bottom-up structure of the present invention;

[0018] Figure 4 This is a schematic diagram of the partial area structure of the stirring blade in the present invention.

[0019] Figure numerals: 1. Mounting plate; 2. Connecting plate; 3. Fan; 31. Air outlet nozzle; 4. Grouting mechanism; 41. Asphalt extruder; 42. Asphalt barrel; 43. Motor; 44. Rotating roller; 45. Mixing blade; 5. Power assist assembly; 51. Driving booster; 52. Driving wheel; 53. Brake; 6. Armrest; 61. Reinforced connecting rod; 7. Central control computer; 8. Battery box; 9. Pressing roller; 10. Universal wheel; 11. Observation trough; 12. Feed inlet; 13. Motor box; 14. Extrusion nozzle; 15. Mounting frame; 16. Mounting seat; 17. Limit block; 18. Positioning rod; 19. Roller frame. DETAILED DESCRIPTION

[0020] The technical solution of the present invention is further described below with reference to the accompanying drawings and specific embodiments. Example

[0021] like Figures 1-4 The utility model discloses a grouting device for repairing road cracks, comprising a mounting plate 1, wherein two sets of universal wheels 10 are provided at the bottom of the mounting plate 1, and the mounting ends of the universal wheels 10 are installed corresponding to one side of the mounting plate 1, and the mounting ends of the universal wheels 10 are fixedly connected to one end of the bottom of the mounting plate 1. An observation slot 11 is provided on the mounting plate 1, and the setting of the observation slot 11 is convenient for the operator to check the cracks of the road surface during power-assisted driving. A fan 3 is provided at one side above the mounting plate 1, and the mounting end of the fan 3 is installed corresponding to the upper side of the mounting plate 1, and the mounting end of the fan 3 is fixedly connected to the mounting plate 1. An air outlet nozzle 31 is provided at the bottom of the fan 3, and the mounting end of the air outlet nozzle 31 is fixedly connected to the air outlet end of the fan 3, and one side of the air outlet nozzle 31 is in contact with one side of the observation slot 11. The setting of the fan 3 and the air outlet nozzle 31 can blow out gravel and dust in the cracks of the road surface, thereby better performing the repair operation on the cracks of the road surface.

[0022] A grouting mechanism 4 is provided on one side of the fan 3 on the mounting plate 1. The grouting mechanism 4 includes an asphalt extruder 41. The mounting end of the asphalt extruder 41 is installed corresponding to one side of the mounting plate 1. The mounting end of the asphalt extruder 41 is fixedly connected to the mounting plate 1. The bottom of the asphalt extruder 41 corresponds to the observation groove 11. An extrusion nozzle 14 is provided below the asphalt extruder 41. The mounting end of the extrusion nozzle 14 is fixedly connected to the discharge port of the asphalt extruder 41. The extrusion nozzle 14 is arranged in an inclined shape. The inclined arrangement of the extrusion nozzle 14 can better transport the asphalt extruded by the asphalt extruder 41 into the cracks in the road surface. An asphalt barrel 42 is provided above the asphalt extruder 41. The bottom of the asphalt barrel 42 is installed corresponding to the top of the asphalt extruder 41. The installation end of the asphalt barrel 42 is fixedly connected to the asphalt extruder 41. The extraction end of the asphalt extruder 41 is installed corresponding to the inner cavity of the asphalt barrel 42. The setting of the asphalt barrel 42 can store asphalt. The asphalt barrel 42 has a heating function to prevent the asphalt from solidifying due to excessive temperature. The asphalt barrel 42 is provided with a feed port 12. The feed port 12 and the asphalt barrel 42 are in an openable and closable state. The setting of the feed port 12 makes it easy for the operator to add asphalt to the asphalt barrel 42 in time. A motor 43 is provided above the asphalt barrel 42. The mounting end of the motor 43 is installed corresponding to the top of the asphalt barrel 42. The mounting end of the motor 43 is fixedly connected to the top of the asphalt barrel 42. A motor box 13 is provided above the asphalt barrel 42 and outside the motor 43. The mounting end of the motor box 13 is fixedly connected to the top of the asphalt barrel 42. The setting of the motor box 13 can protect the motor 43. The output end of the motor 43 is connected to a rotating roller 44. One end of the rotating roller 44 is fixedly connected to the output end of the motor 43. An axial hole is opened on the asphalt barrel 42. The end of the rotating roller 44 away from the motor 43 passes through the axial hole and is located in the asphalt barrel 42. The outer ring of the rotating roller 44 is provided with multiple groups of stirring blades 45. The mounting ends of the stirring blades 45 are mounted corresponding to the outer ring of the rotating roller 44. The mounting ends of the stirring blades 45 are fixedly connected to the rotating roller 44. The setting of the motor 43 can drive the stirring blades 45 to stir the asphalt in the asphalt barrel 42 through the rotating roller 44, thereby preventing the asphalt from solidifying again. The setting of the grouting mechanism 4 can heat and stir the asphalt to prevent the asphalt from solidifying. At the same time, the asphalt in the asphalt barrel 42 can be extracted and squeezed out by the asphalt extruder 41, and the extruded asphalt is blown clean through the extrusion nozzle 14 to repair the cracks inside.

[0023] The trolley assembly 5 is provided with a power-assisting assembly 5 on one side of the mounting plate 1. The power-assisting assembly 5 includes a driving booster 51. A mounting bracket 15 is provided on both sides of the observation slot 11 above the mounting plate 1. The mounting end of the mounting bracket 15 is fixedly connected to the mounting plate 1. The mounting end of the driving booster 51 is installed correspondingly to the mounting bracket 15. The mounting end of the driving booster 51 is fixedly connected to the mounting bracket 15. The output end of the driving booster 51 is connected to the driving wheel 52. The mounting end of the driving wheel 52 is installed correspondingly to the output end of the driving booster 51. The output end of the driving booster 51 can drive the driving wheel 52 to rotate. A brake 53 is provided on one side of the driving wheel 52. One side of the brake 53 is in contact with the driving wheel 52. The setting of the brake 53 allows the operator to step on the brake during power-assisted driving. The power-assisting assembly 5 is a mature technology of existing power-assisted vehicles, so it will not be described in detail in this application document. The setting of the power-assisting assembly 5 can enable the operator to ride with power when repairing road cracks, thereby greatly reducing the work intensity.

[0024] An armrest frame 6 is provided on one side of the mounting plate 1, and two groups of mounting seats 16 are provided on the mounting plate 1. The mounting end of the mounting seat 16 is fixedly connected to the mounting plate 1, and the mounting end of the armrest frame 6 is installed corresponding to the mounting seat 16. The mounting end of the armrest frame 6 is rotatably connected to the two groups of mounting seats 16. Limiting blocks 17 are provided on both sides above the mounting plate 1. The mounting end of the limiting block 17 is fixedly connected to the mounting plate 1, and a card slot is provided on each group of limiting blocks 17. Two groups of positioning rods 18 are provided on one side of the armrest frame 6. One end of the positioning rod 18 is installed corresponding to the card slot, and one end of the positioning rod 18 is buckled with the card slot. The other end of the positioning rod 18 is rotatably connected to one side of the armrest frame 6. The setting of the positioning rod 18 can make the armrest frame 6 in the expanded state with the The card slots on the limit block 17 cooperate with each other to position the armrest frame 6. When the positioning rod 18 is out of the snap-fit ​​state with the card slot, the armrest frame 6 is foldable. The setting of the armrest frame 6 enables the operator to support his hands when using the device, thereby ensuring the stability of the operator's working state. The armrest frame 6 is provided with a central control computer 7, and a reinforcing connecting rod 61 is provided on the armrest frame 6. The two ends of the reinforcing connecting rod 61 are fixedly connected to the two sides of the inner wall of the armrest frame 6. The setting of the reinforcing connecting rod 61 can strengthen the strength of the armrest frame 6. The mounting end of the central control computer 7 is installed corresponding to the reinforcing connecting rod 61, and the mounting end of the central control computer 7 is fixedly connected to the reinforcing connecting rod 61. The fan 3, the motor 43 and the driving booster 51 are all electrically connected to the central control computer 7. The central control computer 7 can integrate the control of the fan 3, the motor 43 and the driving assist device 51, so that the operator can operate the device during power-assisted driving. A connecting plate 2 is provided on one side of the mounting plate 1. One end of the connecting plate 2 is installed corresponding to one end of the mounting plate 1. The mounting end of the connecting plate 2 is rotatably connected to one end of the mounting plate 1. A battery box 8 is provided on the upper side of the connecting plate 2. The mounting end of the battery box 8 is installed corresponding to the connecting plate 2. The mounting end of the battery box 8 is fixedly connected to the connecting plate 2. A battery is provided in the battery box 8. The fan 3, the motor 43, the driving assist device 51 and the central control computer 7 are all electrically connected to the battery. The battery in the battery box 8 can control the fan 3, the motor 43, the driving assist device 51 and the central control computer 7. The power supply is carried out by the power device 51 and the central control computer 7. The setting of the battery box 8 enables the operator to sit during power-assisted driving. At the same time, the setting of the observation slot 11 will not affect the staff's observation of the cracks inside, which greatly reduces the intensity of the construction work. Two groups of pressure rollers 9 are provided under the connecting plate 2, and multiple groups of roller frames 19 are provided under the connecting plate 2. The mounting ends of the roller frames 19 are fixedly connected to the connecting plate 2, and the mounting ends of the two groups of pressure rollers 9 are installed corresponding to the roller frames 19. The pressure rollers 9 are rotatably connected to the roller frames 19. The staff sitting on the battery box 8 can increase the load on the pressure rollers 9 again, so that the device can roll and flatten the asphalt in the cracks of the repaired road surface through the pressure rollers 9 during power-assisted driving.

[0025] In this embodiment, the operator first opens the feed port 12 and then injects asphalt into the asphalt barrel 42. The operator then powers on the motor 43 through the central control computer 7. The motor 43 drives the stirring blade 45 to stir the asphalt in the asphalt barrel 42 by rotating the roller 44. When the asphalt injection is completed, the operator tightens the feed port 12 and then powers on the driving booster 51 through the central control computer 7. The operator stands on the connecting plate 2 or sits on the battery box 8. The driving booster 51 powers the driving wheel 52 to assist the vehicle. The operator checks the road surface cracks through the observation slot 11. When the road surface cracks are found, the operator Afterwards, the operator powers on the fan 3 through the central control computer 7 to start the fan 3, and the fan 3 blows away the gravel and dust in the cracks in the road surface through the air outlet 31. Then the operator powers on the asphalt extruder 41 through the central control computer 7, and the asphalt extruder 41 extracts and squeezes the asphalt in the asphalt barrel 42, and then extrudes it through the extrusion nozzle 14. The asphalt extruded by the extrusion nozzle 14 repairs the cracks in the road surface. At this time, the operator sits on the battery box 8 and drives the power-assisted driving through the power-assisted component 5. During the driving process, the pressure roller 9 is driven to roll and flatten the cracks in the road surface repaired with asphalt, thereby completing the repair operation of the road surface cracks.

[0026] The above specific embodiment is only a preferred embodiment of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above embodiment, those skilled in the art can make various alternative improvements and combinations to the above specific embodiment.

Claims

1. A grouting device for repairing road cracks, comprising a mounting plate (1), characterized in that: A connecting plate (2) is provided on one side of the mounting plate (1), a fan (3) is provided on one side above the mounting plate (1), a grouting mechanism (4) is provided on one side of the fan (3) and located on the mounting plate (1), the grouting mechanism (4) comprising an asphalt extruder (41), an asphalt barrel (42) is provided above the asphalt extruder (41), a motor (43) is provided above the asphalt barrel (42), an output end of the motor (43) is connected to a rotating roller (44), and the outer ring of the rotating roller (44) is provided with a plurality of stirring rollers. Leaf (45), a power assist assembly (5) is provided on one side of the mounting plate (1), the power assist assembly (5) includes a driving booster (51), an output end of the driving booster (51) is connected to a driving wheel (52), a brake (53) is provided on one side of the driving wheel (52), an armrest (6) is provided on one side of the mounting plate (1), a central control computer (7) is provided on the armrest (6), a battery box (8) is provided above one side of the connecting plate (2), and two sets of pressure rollers (9) are provided below the connecting plate (2).

2. A grouting device for repairing road cracks according to claim 1, characterized in that: Two sets of universal wheels (10) are provided below the mounting plate (1), and the mounting ends of the universal wheels (10) are mounted corresponding to one side of the mounting plate (1). An observation slot (11) is provided on the mounting plate (1).

3. A grouting device for repairing road cracks according to claim 2, characterized in that: The mounting end of the fan (3) is mounted corresponding to the upper side of the mounting plate (1), and an air outlet nozzle (31) is provided below the fan (3), with one side of the air outlet nozzle (31) being in contact with one side of the observation slot (11).

4. A grouting device for repairing road cracks according to claim 3, characterized in that: The mounting end of the asphalt extruder (41) is mounted correspondingly to one side of the mounting plate (1), the bottom of the asphalt extruder (41) corresponds to the observation slot (11), an extrusion nozzle (14) is provided below the asphalt extruder (41), and the extrusion nozzle (14) is arranged in an inclined shape. The bottom of the asphalt barrel (42) is mounted correspondingly to the top of the asphalt extruder (41), and the asphalt barrel (42) is provided with a feed port (12).

5. The grouting device for repairing road cracks according to claim 1, characterized in that: The mounting end of the motor (43) is mounted correspondingly to the top of the asphalt barrel (42); a motor box (13) is provided above the asphalt barrel (42) and outside the motor (43); an axial hole is provided on the asphalt barrel (42); an end of the rotating roller (44) away from the motor (43) passes through the axial hole and is located in the asphalt barrel (42); and the mounting end of the stirring blade (45) is mounted correspondingly to the outer ring of the rotating roller (44).

6. A grouting device for repairing road cracks according to claim 2, characterized in that: Mounting frames (15) are provided on both sides of the observation slot (11) above the mounting plate (1), the mounting end of the travel booster (51) is mounted correspondingly to the mounting frame (15), and the mounting end of the travel wheel (52) is mounted correspondingly to the output end of the travel booster (51).

7. A grouting device for repairing road cracks according to claim 1, characterized in that: Two sets of mounting seats (16) are provided on the mounting plate (1), the mounting end of the armrest frame (6) is mounted corresponding to the mounting seat (16), the armrest frame (6) is provided with a reinforcing connecting rod (61), the mounting end of the central control computer (7) is mounted corresponding to the reinforcing connecting rod (61), and the fan (3), the motor (43) and the driving booster (51) are all electrically connected to the central control computer (7).

8. A grouting device for repairing road cracks according to claim 1, characterized in that: Limiting blocks (17) are provided on both sides above the mounting plate (1), and each set of the limiting blocks (17) is provided with a card slot. Two sets of positioning rods (18) are provided on one side of the handrail frame (6), and one end of the positioning rod (18) is installed corresponding to the card slot.

9. A grouting device for repairing road cracks according to claim 1, characterized in that: One end of the connecting plate (2) is mounted correspondingly to one end of the mounting plate (1), and the mounting end of the battery box (8) is mounted correspondingly to the connecting plate (2). A battery is provided in the battery box (8), and the fan (3), the motor (43), the driving booster (51) and the central control computer (7) are all electrically connected to the battery. A plurality of roller frames (19) are provided below the connecting plate (2), and the mounting ends of the two groups of pressure rollers (9) are mounted correspondingly to the roller frames (19).