Protective cover for coupling and coupling system

By designing a protective cover for the coupling, the problems of incomplete protection and inconvenient installation of the existing device are solved, all-round protection and convenient maintenance are achieved, and safety and ease of use are improved.

CN223424492UActive Publication Date: 2025-10-10QINGHAI SALT LAKE IND
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Patent Information

Application Number
CN202423075510.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-10-10
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

The existing coupling protection device cannot effectively isolate and protect, and is inconvenient to install. When the coupling fails, the protection device needs to be removed, which is time-consuming and labor-intensive, and the operating status cannot be directly observed.

Method used

A protective cover for a coupling is designed, including a cover body and end baffles. The cover body consists of a top plate, side baffles and end baffles, and is provided with a maintenance port and a protective door. The height of the mounting rod can be adjusted to adapt to different installation heights, providing all-round protection and allowing maintenance without disassembly.

Benefits of technology

It achieves all-round protection for the coupling, prevents parts from falling off and flying, reduces equipment damage and personal injury, simplifies the fault repair process, and improves safety and convenience.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223424492U_ABST
    Figure CN223424492U_ABST
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Abstract

The protective cover for the coupler comprises a cover body (1) and two end baffles (2) fixedly arranged at the left end and the right end of the cover body respectively, the cover body covers the periphery of the coupler and comprises a top plate (11) located on the top of the cover body and two side baffles (12) located on the front side and the rear side of the cover body respectively, and a second maintenance opening (111) is formed in the top plate. And a second protective door (112) is arranged on the second maintenance port. The side baffle is vertically arranged, the upper end of the side baffle is fixedly connected with the side edge of the top plate, the lower end of the side baffle is provided with an installation piece (3) used for being installed on an equipment platform, the side baffle is provided with a first maintenance opening (121), and the first maintenance opening is provided with a first protection door (122). The end baffle is vertically arranged, and a through hole is formed in the position, corresponding to a connecting sleeve of the coupler, of the end baffle. The protective cover can prevent parts on the coupler from being thrown away to damage surrounding equipment and injure workers, and the coupler can be rapidly maintained under the condition that the protective cover is not disassembled.
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Description

Technical Field

[0001] The utility model relates to a protective cover for a coupling, in particular to the structure of the protective cover for the coupling. Background Art

[0002] Carnallite is usually produced into potassium chloride using the reverse flotation-cold crystallization process. The process involves removing sodium chloride from the carnallite pulp through reverse flotation to obtain low-sodium carnallite. After the low-sodium carnallite is cold-decomposed and crystallized, potassium chloride is obtained through screening, filtration, washing, and centrifugal drying. The entire production process requires the use of screening equipment, filtration equipment, washing equipment, centrifugal equipment, etc. Each device must be driven by a motor, and the device and the motor are connected by a coupling. Both ends of the coupling are equipped with connecting sleeves (refer to Figure 5 ), the two connecting sleeves are respectively connected to the motor shaft and the rotating parts of the equipment for power transmission. The coupling also serves as a safety device to prevent the connected parts from bearing excessive loads and play a role in overload protection.

[0003] When the coupling is subjected to excessive load, it may cause damage to the coupling itself. Since the coupling transmits large mechanical energy, when it is damaged, its own parts will fall off and fly away. The flying parts will damage surrounding equipment and injure nearby workers, posing a major safety hazard.

[0004] The existing method usually sets a protective plate on the outside of the coupling and fixes the protective plate to the equipment installation platform through angle iron. However, the existing protective plate cannot protect both ends of the coupling, has low protection performance and low safety factor. Moreover, the protective plate blocks the coupling from the outside, and the normal operation of the coupling cannot be simply and intuitively observed. When dealing with coupling failure, the entire protective cover needs to be disassembled, which is time-consuming and labor-intensive.

[0005] In addition, due to the different sizes of different equipment, the heights of different couplings from the equipment's installation platform are different after installation. It is necessary to produce protective plates of specific sizes and heights according to the couplings in different positions, which makes installation and use inconvenient.

[0006] The first purpose of the utility model is to solve the problem that the existing protective device cannot effectively isolate and protect the coupling, and when the coupling fails, the protective device needs to be disassembled, which is time-consuming and labor-intensive.

[0007] Another purpose is to solve the problem that the existing coupling protection device is not suitable for the isolation box protection of couplings with different installation heights and is inconvenient to use. Utility Model Content

[0008] In order to solve the above problems, the utility model provides a protective cover for coupling, including cover body 1 and two end baffle plates 2 respectively fixedly arranged at the left and right two ends of cover body 1, cover body 1 is covered at the outer periphery of coupling, including top plate 11 located at the top of cover body 1 and two side baffle plates 12 respectively located at the front and back of cover body 1, second maintenance opening 111 is arranged on top plate 11, second protective door 112 is arranged on second maintenance opening 111. Side baffle plate 12 is vertically arranged, the upper end is fixedly connected with the side of top plate 11, the lower end is provided with mounting piece 3 for being installed on equipment mounting platform, first maintenance opening 121 is arranged on side baffle plate 12, first protective door 122 is arranged on first maintenance opening 121. End baffle plate 2 is vertically arranged, and the position corresponding to the connecting sleeve 61 of coupling 6 is provided with through hole 21 for accommodating the passing of connecting sleeve.

[0009] The utility model sets up protective cover including cover body 1 and two end baffle plates 2 arranged at the two ends of cover body 1, and cover body 1 includes top plate 11 and two side baffle plates 12 located at the front and back of cover body 1, so that isolation can be carried out from the top, two sides and two ends of coupling, effectively preventing the components on the protective cover from falling off, flying and damaging the surrounding equipment and injuring the nearby staff. By arranging first maintenance opening 121 on side baffle plate 12, first protective door 122 is arranged on first maintenance opening 121, second maintenance opening 111 is arranged on top plate 11, and second protective door 112 is arranged on second maintenance opening 111, so that when the coupling fails, the coupling can be maintained from different angles without disassembling the protective cover, saving time and effort.

[0010] Preferably, the top plate 11 is arched.

[0011] Preferably, the first protective door 122 and the second protective door 112 are both mesh plates. By arranging the first protective door 122 and the second protective door 112 as mesh plates, the condition of the coupling inside the protective cover can be easily observed through the protective doors, so that maintenance can be carried out in a timely manner when the coupling fails.

[0012] Preferably, the mounting piece 3 includes a plurality of mounting rods 31, the mounting rods 31 are vertically arranged, the upper ends are fixedly connected with the side baffle plates 12, and the lower ends are provided with mounting plates 32.

[0013] Preferably, the mounting rod 31 includes a fixed cylinder 311, a lifting rod 312 and a fastener 313, the fixed cylinder 311 is vertically arranged, an outer thread is arranged on the outer side wall of the top end, a plurality of strip-shaped openings 314 passing through the side wall of the top end are arranged on the top end, the plurality of strip-shaped openings 314 are distributed at equal intervals along the circumference, and the lower end is fixedly connected with the mounting plate 32. The lifting rod 312 is cylindrical, and the outer diameter of the lifting rod 312 is the same as the inner diameter of the fixed cylinder 311.

[0014] Fastener 313 is cylindrical, with a truncated cone-shaped fastening cavity inside that connects its two end faces. The diameter of the lower end of the fastening cavity is the same as the outer diameter of the fixed cylinder 311, while the diameter of the upper end is smaller than the outer diameter of the fixed cylinder 311 and larger than the outer diameter of the lifting rod 312. The inner wall of the fastening cavity is provided with internal threads that match the external threads. The lifting rod 312 slides from the upper end of the fixed cylinder 311 into the interior of the fixed cylinder 311. Fastener 313 is fitted over the upper end of the fixed cylinder 311 by connecting the internal threads of the fastening cavity with the external threads at the top of the fixed cylinder 311, securing the lifting rod 312.

[0015] The mounting rod 31 includes a fixed tube 311, a lifting rod 312, and a fastener 313. The lifting rod 312 is inserted into the fixed tube 311 and secured by the fastener 313. The height of the mounting rod 31 can be adjusted by rotating the fastener 313, thereby adjusting the height of the protective cover, so that the cover can be installed on couplings of different heights. During adjustment, the fastener 313 is rotated upward to move the fastener 313 upward, reducing the pressure on the fixed tube 311 inward, causing the side wall of the upper end of the fixed tube 311 to spring outward, loosening the lifting rod 312. The lifting rod 312 is then moved to an appropriate height of the protective cover. The fastener 313 is then screwed downward to move the fastener 313 downward, increasing the pressure on the fixed tube 311 inward, causing the side wall of the upper end of the fixed tube 311 to contract inward under the pressure, clamping the lifting rod 312 and securing it.

[0016] Preferably, the mounting plate 32 is provided with a mounting hole, and a mounting bolt 33 is provided in the mounting hole. By providing the mounting bolt 33 on the mounting plate 32, the mounting plate 32 can be fixedly mounted on the equipment mounting platform by the mounting bolt 33, and it is convenient for disassembly and assembly.

[0017] Preferably, the through hole 21 extends vertically from the middle of the end baffle 2 to the bottom of the end baffle 2. Setting the through hole 21 to extend vertically from the middle of the end baffle 2 to the bottom of the side baffle 12 can facilitate the installation of the protective cover and is suitable for couplings of different heights.

[0018] The coupling system includes a coupling 6 and a coupling protective cover 7. Connecting sleeves 61 are provided at both ends of the coupling 6. The two connecting sleeves 61 are respectively used to be fixedly connected to the rotating shaft of the motor and the rotating parts of the equipment. The coupling protective cover 7 is the aforementioned coupling protective cover. The coupling protective cover 7 is provided on the outer periphery of the coupling 6 so that the connecting sleeves 61 at both ends of the coupling 6 pass through the through holes on the end baffle of the coupling protective cover 7. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 .Schematic diagram of the overall structure of the protective cover for the coupling;

[0020] Figure 2. Schematic diagram of the top structure of the protective cover for the coupling;

[0021] Figure 3 . Schematic diagram of the side structure of the coupling protective cover;

[0022] Figure 4 .Schematic diagram of the mounting rod structure;

[0023] Figure 5 . Schematic diagram of the coupling structure;

[0024] Figure 6 .Diagram of usage status.

[0025] In the figure, 1. cover body, 11. top plate, 111. second maintenance port, 112. second protective door, 12. side baffle, 121. first maintenance port, 122. first protective door, 2. end baffle, 21. through hole, 3. mounting part, 31. mounting rod, 311. fixing cylinder, 312. lifting rod, 313. fastener, 314. strip port, 32. mounting plate, 33. mounting bolt, 4. equipment, 41. mounting platform, 5. motor, 6. coupling, 61. connecting sleeve, 7. coupling protective cover. DETAILED DESCRIPTION

[0026] The preferred embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0027] like Figure 1 、 Figure 2 and Figure 3 As shown, the protective cover for the coupling includes a cover body 1 and two end baffles 2 fixedly arranged at the left and right ends of the cover body 1 respectively.

[0028] The cover body 1 is used to cover the outer periphery of the coupling, and includes a top plate 11 located on the top of the cover body 1 and two side baffles 12 located on the front and rear sides of the cover body 1 respectively.

[0029] The top plate 11 is arched and is provided with a second maintenance opening 111 . The second maintenance opening 111 is provided with a second protective door 112 .

[0030] The second protective door 112 is arched and adopts a mesh plate. One end of the second protective door 112 is hinged to the top plate 11, and the other end is fixed to the top plate 11 by a lock, so that the second protective door 112 can be opened to inspect the coupling.

[0031] The side baffle 12 is arranged vertically, with the upper end fixedly connected to the side of the top plate 11, and the lower end is provided with a mounting part 3 for installing the equipment on the mounting platform. The side baffle 12 is provided with a first maintenance port 121, and the first maintenance port 121 is provided with a first protective door 122, and the first protective door 122 is made of a mesh plate.

[0032] The second protective door 112 is hinged to the side baffle 12 at one end and is fixed to the side baffle 12 at the other end by a lock catch, so that the first protective door 122 can be opened.

[0033] Therefore, when the coupling fails, the first protective door 122 and the second protective door 112 can be opened without disassembling the protective cover to repair the coupling from different angles, saving time and effort. The first protective door 122 and the second protective door 112 are both provided with mesh plates, so that the condition of the coupling inside the protective cover can be observed through the protective door, thereby timely repairing the coupling when it fails.

[0034] The end baffle 2 is vertically arranged and fixedly connected to the top plate 11 at the top and to the two side baffles 12 at the sides.

[0035] The end baffle 2 is provided with a through hole 21 corresponding to the position of the connecting sleeve 61 of the coupling 6, and the through hole 21 extends vertically from the middle of the end baffle 2 to the bottom of the side baffle 12. The through hole 21 extends vertically from the middle of the end baffle 2 to the bottom of the side baffle 12, which facilitates the installation of the protective cover and is suitable for couplings of different heights.

[0036] As shown in Figure 1 and Figure 4 The mounting member 3 includes a plurality of mounting rods 31, which are vertically arranged and fixedly connected to the side baffles 12 at the upper ends and provided with mounting plates 32 at the lower ends.

[0037] The mounting plate 32 is provided with mounting holes, and mounting bolts 33 are arranged in the mounting holes. The mounting bolts 33 arranged on the mounting plate 32 can fix the mounting plate 32 to the equipment mounting platform through the mounting bolts 33, and the mounting plate 32 is convenient to disassemble and assemble.

[0038] The mounting rod 31 includes a fixed cylinder 311, a lifting rod 312, and a fastener 313. The fixed cylinder 311 is vertically arranged and provided with external threads on the outer side wall of the top end. A plurality of strip-shaped openings 314 are arranged on the top end and vertically downward from the top end side wall. The plurality of strip-shaped openings 314 are distributed at equal intervals along the circumference. The lower end is fixedly connected to the mounting plate 32. The lifting rod 312 is cylindrical, and the outer diameter of the lifting rod 312 is the same as the inner diameter of the fixed cylinder 311.

[0039] The fastener 313 is cylindrical and has a circular truncated cone-shaped fastening cavity inside, which communicates between the two end faces of the fastener 313. The lower end diameter of the fastening cavity is the same as the outer diameter of the fixed cylinder 311, and the upper end diameter of the fastening cavity is smaller than the outer diameter of the fixed cylinder 311 and larger than the outer diameter of the lifting rod 312.

[0040] An internal thread matching the external thread is provided on the inner wall of the fastening cavity. The lifting rod 312 is slidably sleeved into the interior of the fixing cylinder 311 from the upper end of the fixing cylinder 311. The fastener 313 is connected with the external thread at the top of the fixing cylinder 311 through the internal thread on the fastening cavity and the external thread on the top end of the fixing cylinder 311 to fix the lifting rod 312.

[0041] The mounting rod 31 includes a fixed tube 311, a lifting rod 312 and a fastener 313. The lifting rod 312 is inserted into the fixed tube 311 and fixed by the fastener 313. The height of the mounting rod 31 can be adjusted by rotating the fastener 313, and the height of the protective cover can be adjusted so that the cover can be installed on couplings of different heights.

[0042] When adjusting the height of the protective cover, turn the fastener 313 upward to move the fastener 313 upward, reduce the pressure on the fixed cylinder 311 toward the inside, and the side wall of the upper end of the fixed cylinder 311 bounces outward to loosen the lifting rod 312, and then move the position of the lifting rod 312 to make the height of the protective cover appropriate, and then screw the fastener 313 downward to move the fastener 313 downward, increase the pressure on the fixed cylinder 311 toward the inside, and the side wall of the upper end of the fixed cylinder 311 contracts inward under pressure, clamping the lifting rod 312 and fixing the lifting rod 312.

[0043] like Figure 6 As shown, when in use, the cover body 1 is placed on the outside of the coupling, and the distances between the two ends of the protective cover and the equipment 4 and the motor 5 are kept equal. The connecting sleeve 61 of the coupling 6 extends through the through hole 21 on the end baffle 2 to the outside of the end baffle 2. Then, the length of the mounting rod 31 is adjusted according to the height of the coupling from the equipment mounting platform 41, and the protective cover is adjusted to a suitable height so that the coupling 6 is in the center of the protective cover. Then, the mounting plate 32 is fixed to the mounting platform 41 of the equipment 4 by the mounting bolts 33.

[0044] The coupling system includes a coupling 6 and a coupling shield 7. Both ends of the coupling 6 are provided with connecting sleeves 61 (refer to Figure 5 ), the two connecting sleeves 61 are used to be fixedly connected to the rotating shaft of the motor and the rotating part of the equipment respectively.

[0045] The coupling protective cover 7 is the aforementioned coupling protective cover. The coupling protective cover 7 is arranged on the outer periphery of the coupling 6 so that the connecting sleeves 61 at both ends of the coupling 6 pass through the through holes on the end baffle of the coupling protective cover 7 .

[0046] The utility model provides a protective cover including a cover body 1 and two end baffles 2 arranged at both ends of the cover body 1. The cover body 1 includes a top plate 11 and two side baffles 12 located on the front and rear sides of the cover body 1, so that the top, both sides and both ends of the coupling can be isolated, effectively preventing parts on the protective cover from falling off and flying away, damaging surrounding equipment 4 and injuring nearby workers.

[0047] A first maintenance port 121 is provided on the side baffle 12, a first protective door 122 is provided on the first maintenance port 121, a second maintenance port 111 is provided on the top plate 11, and a second protective door 112 is provided on the second maintenance port 111. When the coupling fails, the coupling can be repaired from different angles without removing the protective cover, saving time and effort.

[0048] The mounting rod 31 includes a fixed tube 311, a lifting rod 312 and a fastener 313. The lifting rod 312 is inserted into the fixed tube 311 and fixed by the fastener 313. By rotating the fastener 313, the height of the mounting rod 31 can be adjusted, thereby adjusting the height of the protective cover, so that the cover can be installed on couplings of different heights.

[0049] It should be noted that the above-mentioned embodiments illustrate rather than limit the invention and that those skilled in the art will be able to design alternative embodiments without departing from the scope of the appended claims.

Claims

1. A protective cover for a coupling, characterized in that: It comprises a cover body (1) and two end baffles (2) fixedly arranged at the left and right ends of the cover body (1), The cover body (1) is arranged on the outer periphery of the coupling, and comprises a top plate (11) located on the top of the cover body (1) and two side baffles (12) located on the front and rear sides of the cover body (1). A second maintenance opening (111) is provided on the top plate (11); The second maintenance opening (111) is provided with a second protective door (112); The side baffle (12) is vertically arranged, with the upper end fixedly connected to the side of the top plate (11), and the lower end is provided with a mounting member (3) for mounting on the equipment mounting platform, and a first maintenance port (121) is provided on the side baffle (12). The first maintenance opening (121) is provided with a first protective door (122); The end baffle (2) is arranged vertically, and a through hole (21) for accommodating the connection sleeve to pass through is provided on the end baffle (2) at a position corresponding to the connection sleeve of the coupling.

2. The protective cover for a coupling according to claim 1, characterized in that: The top plate (11) is arched.

3. The protective cover for a coupling according to claim 2, characterized in that: The first protective door (122) and the second protective door (112) are both made of mesh panels.

4. The protective cover for a coupling according to claim 3, characterized in that: The mounting member (3) comprises a plurality of mounting rods (31), The mounting rod (31) is vertically arranged, with the upper end fixedly connected to the side baffle (12) and the lower end provided with a mounting plate (32).

5. The protective cover for a coupling according to claim 4, characterized in that: The mounting rod (31) includes a fixing cylinder (311), a lifting rod (312) and a fastener (313). The fixing cylinder (311) is vertically arranged, and an external thread is arranged on the outer side wall of the top end. The top end is provided with a plurality of strip-shaped openings (314) extending vertically downward from the top end and penetrating the top side wall. The plurality of strip-shaped openings (314) are distributed at equal intervals along the circumference, and the lower end is fixedly connected to the mounting plate (32); The lifting rod (312) is cylindrical, and the outer diameter of the lifting rod (312) is the same as the inner diameter of the fixed cylinder (311); The fastener (313) is cylindrical, and has a truncated cone-shaped fastening cavity in the interior thereof, which is connected to both end surfaces of the fastener (313); the diameter of the lower end of the fastening cavity is the same as the outer diameter of the fixing cylinder (311); the diameter of the upper end of the fastening cavity is smaller than the outer diameter of the fixing cylinder (311) and larger than the outer diameter of the lifting rod (312); An internal thread matching the external thread is provided on the inner wall of the fastening cavity; The lifting rod (312) is slidably sleeved from the upper end of the fixing cylinder (311) into the interior of the fixing cylinder (311); The fastener (313) is sleeved on the upper end of the fixing cylinder (311) through the internal thread on the fastening cavity and the external thread on the top end of the fixing cylinder (311), thereby fixing the lifting rod (312).

6. The protective cover for a coupling according to claim 5, characterized in that: The mounting plate (32) is provided with a mounting hole, and a mounting bolt (33) is provided in the mounting hole.

7. The coupling protective cover according to any one of claims 1 to 6, wherein: The through hole (21) extends vertically from the middle of the end baffle (2) to the bottom of the end baffle (2).

8. The coupling system is characterized in that, It comprises a coupling (6) and a coupling protective cover (7), wherein both ends of the coupling (6) are provided with connecting sleeves (61), and the two connecting sleeves (61) are respectively used for fixed connection with the rotating shaft of the motor and the rotating part of the equipment; The coupling protective cover (7) is a coupling protective cover according to any one of claims 1 to 7; The coupling protective cover (7) is arranged on the outer periphery of the coupling (6), so that the connecting sleeves (61) at both ends of the coupling (6) pass through the through holes on the end baffle of the coupling protective cover (7).