Novel brake disc structure of automobile
By arranging components such as wear-resistant plate layers, heat dissipation plate layers and support plate layers on the brake disc, the heat dissipation and wear resistance problems of traditional brake discs are solved, efficient heat dissipation and improved braking performance are achieved, the service life is extended and safety is improved.
Patent Information
- Application Number
- CN202423236292.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Traditional brake discs generate a lot of heat during braking, which reduces the braking effect, affects the vehicle's braking performance and may cause safety hazards.
A new type of automobile brake disc structure was designed, which includes components such as wear-resistant plate layer, heat dissipation plate layer, support plate layer and reinforcing ribs. Lightweight aluminum alloy material is used for efficient heat dissipation, friction convex balls are used to increase friction, and the support plate layer provides rigidity and stability.
It improves the reliability and stability of the braking system, extends the service life of the brake disc, facilitates maintenance, and ensures the stability and safety of braking performance.
Smart Images

Figure CN223424506U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile brake system component structures, in particular to a new automobile brake disc structure. Background Art
[0002] A brake disc is a circular disc made of metal with a protruding disc hub in the middle. The disc hub is surrounded by an annular disc. A mounting hole is provided in the disc hub. The brake disc is fixed to the wheel through the mounting hole and rotates with the wheel. When the vehicle brakes while driving, the brake caliper clamps the brake disc to slow down or stop the vehicle. As a core component in the automobile braking system, the performance of the brake disc is directly related to the overall braking performance of the vehicle. A traditional brake disc includes a cylindrical barrel and an annular disc connected to the barrel mouth of the barrel. The barrel mouth matches the inner diameter of the annular disc, and a through hole is provided at the center of the barrel bottom.
[0003] The existing automobile brake disc has some shortcomings when in use. The brake caliper generates a lot of heat when implementing the brake action on the brake disc. The traditional brake disc is gradually unable to meet the requirements in terms of heat dissipation and wear resistance. This will reduce the braking effect of the brake caliper on the brake disc, the braking performance of the car is reduced, and it is easy to cause the driver to suffer life injuries. In response to the above problems, a new automobile brake disc structure is proposed for improvement and upgrading. Utility Model Content
[0004] The purpose of the present utility model is to provide a new brake disc structure for an automobile to solve the problems raised in the above background technology.
[0005] To solve the above problems, the following technical solutions are provided:
[0006] A new type of automobile brake disc structure is designed, including a brake disc body, a brake caliper is provided on the outer wall of the brake disc body, and a fixing frame is provided inside the brake caliper, a brake fluid pipe is provided on the outer wall of the fixing frame, positioning plates are fixedly provided on both sides of the inner wall of the fixing frame, fixing rods are symmetrically provided on the outer walls of the two positioning plates, and support plate layers are provided on the outer sides of the two positioning plates, a heat dissipation plate layer is provided on the outer side of the support plate layer, and a wear-resistant plate layer is provided on the outer side of the heat dissipation plate layer, and the support plate layer, heat dissipation plate layer and wear-resistant plate layer are the same in size.
[0007] Furthermore, four hexagonal knobs are provided on both sides of the outer wall of the brake caliper, and the outer walls of the hexagonal knobs are fixedly connected with screws, and two groups of notches are opened inside the fixing frame.
[0008] Furthermore, mounting gaskets are provided on both sides of the inner wall of the fixing frame at the slots, wherein the outer walls of two groups of the screws are threadedly connected to the inside of the slots and the extended ends are connected to the outer wall of the brake caliper, and the other two groups of screws are threadedly connected to the inside of the brake caliper.
[0009] Furthermore, a reinforcing rib is fixedly provided on the rear side of the outer wall of the support plate layer, and a plurality of weight-reducing holes are opened on the outer wall of the support plate layer, and the reinforcing rib is distributed in a ring shape.
[0010] Furthermore, a plurality of heat dissipation grooves are provided inside the heat dissipation plate layer. The heat dissipation grooves are distributed in an inclined manner, and the cross section of the heat dissipation grooves adopts a "trapezoidal" structure.
[0011] Furthermore, a plurality of friction convex balls are provided on the outer wall of the wear-resistant plate layer, mounting holes are opened on both sides of the inner sides of the support plate layer, the heat dissipation plate layer and the wear-resistant plate layer, and the fixing rod passes through the inner sides of the mounting holes.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. The utility model is provided with a wear-resistant plate layer, a friction convex ball, a heat dissipation plate layer, a heat dissipation groove, a support plate layer, a reinforcing rib and other components in the device. The brake disc is in contact with the wear-resistant plate layer on the fixed frame, which plays the role of transmitting friction, and then the generated heat is transmitted to the inside of the heat dissipation plate layer. The lightweight aluminum alloy material on the surface of the heat dissipation plate layer is used, and its excellent thermal conductivity is used to quickly conduct heat away, thereby achieving efficient heat dissipation, greatly reducing the brake fade phenomenon caused by high temperature, and improving the reliability and stability of the braking system. Then, a support plate layer is provided to provide the necessary strength and rigidity for the entire brake disc, and a plurality of irregular weight-reducing holes and reinforcing rib structures are provided on the surface of the support plate layer, which is convenient for improving the safety of the brake disc when braking, can maintain good structural stability, extend the service life of the brake disc, and improve the use of the new brake disc.
[0014] 2. The device of the utility model is provided with components such as a brake caliper, a fixing frame, a screw, a hexagonal knob, etc., which is conducive to the convenient disassembly and assembly of the brake caliper and the fixing frame from the brake disc, and is convenient for workers to maintain it, and is easy to operate, saving time and effort.
[0015] With reference to the following description and accompanying drawings, specific embodiments of the present invention are disclosed in detail, indicating how the principles of the present invention can be employed. It should be understood that the embodiments of the present invention are not limited in scope thereby. The embodiments of the present invention include numerous variations, modifications, and equivalents within the spirit and scope of the appended claims. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are used to provide further understanding of the present application and constitute a part of the specification, which are used together with embodiments of the present application to explain the present application and do not constitute a limitation to the present application. In the drawings:
[0017] Figure 1 It is a whole structure schematic view of a novel brake disc structure of an automobile of the present application;
[0018] Figure 2 It is a rear side structure schematic view of a novel brake disc structure of an automobile of the present application;
[0019] Figure 3 It is Figure 1 It is a partial split structure schematic view;
[0020] Figure 4 It is Figure 3 It is a partial split structure schematic view.
[0021] In the drawings: 1, brake disc body; 2, brake caliper; 21, hexagonal knob; 22, screw rod; 23, notch; 24, mounting gasket; 3, fixed frame; 4, brake fluid pipe; 5, positioning plate; 51, fixed rod; 52, support plate layer; 53, reinforcing rib; 54, lightening hole; 55, heat dissipation plate layer; 56, heat dissipation groove; 57, wear-resistant plate layer; 58, friction convex ball; 59, mounting hole. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, purposes and effects achieved by the present application easy to understand, the present application will be further described below in conjunction with specific embodiments.
[0023] As Figure 1 - Figure 4 The present application provides a novel brake disc structure of an automobile, which comprises a brake disc body 1, a brake caliper 2 is arranged on the outer wall of the brake disc body 1, a fixed frame 3 is arranged in the brake caliper 2, a brake fluid pipe 4 is arranged on the outer wall of the fixed frame 3, positioning plates 5 are fixedly arranged on both sides of the inner wall of the fixed frame 3, fixed rods 51 are symmetrically arranged on the outer walls of the two positioning plates 5, support plate layers 52 are arranged on the outer sides of the two positioning plates 5, heat dissipation plate layers 55 are arranged on the outer sides of the support plate layers 52, wear-resistant plate layers 57 are arranged on the outer sides of the heat dissipation plate layers 55, and the sizes of the support plate layers 52, the heat dissipation plate layers 55 and the wear-resistant plate layers 57 are the same.
[0024] Preferably, four hexagonal knobs 21 are provided on both sides of the outer wall of the brake caliper 2, and the outer walls of the hexagonal knobs 21 are fixedly connected with screws 22, two groups of slots 23 are opened inside the fixing frame 3, and mounting gaskets 24 are provided on both sides of the inner wall of the fixing frame 3 at the slots 23, wherein the outer walls of two groups of screws 22 are threadedly connected to the inside of the slots 23 and the extended ends are connected to the outer wall of the brake caliper 2, and the other two groups of screws 22 are threadedly connected to the inside of the brake caliper 2, which facilitates the disassembly and assembly of the fixing frame 3 and the brake caliper 2 and facilitates their maintenance.
[0025] Preferably, a reinforcing rib 53 is fixedly provided on the rear side of the outer wall of the support plate layer 52, and a plurality of weight-reducing holes 54 are opened on the outer wall of the support plate layer 52, the reinforcing ribs 53 are distributed in a ring shape, a plurality of heat dissipation grooves 56 are opened inside the heat dissipation plate layer 55, the heat dissipation grooves 56 are distributed in an inclined shape, and the cross-section of the heat dissipation grooves 56 adopts a "trapezoidal" structure, a plurality of friction convex balls 58 are provided on the outer wall of the wear-resistant plate layer 57, and mounting holes 59 are opened on both sides of the support plate layer 52, the heat dissipation plate layer 55 and the wear-resistant plate layer 57, and the fixing rod 51 passes through the mounting hole 59.
[0026] By arranging multiple friction convex balls 58 on the wear-resistant plate layer 57, which are composed of mutually intersecting grooves and hemispherical protrusions, the friction between the brake pad and the brake disc is increased, and the braking effect is improved. The wear-resistant plate layer 57 is made of high-performance carbon ceramic composite materials, which can effectively extend the service life of the brake disc and have good high temperature resistance. The heat dissipation groove 56 is set to be inclined from the inner edge to the outer edge of the brake disc, and the cross-section is trapezoidal, narrow inside and wide outside. When the brake disc rotates, the centrifugal force causes cold air to be sucked into the heat dissipation channel from the inner edge. After the air exchanges heat with the friction layer and the heat dissipation layer in the channel, it is discharged at high speed from the outer edge, forming an air-cooled heat dissipation effect. The inclined design increases the air flow path and improves the heat dissipation effect. Then, high-strength alloy steel is selected for the support plate layer 52. This material can meet the strength and rigidity requirements of the brake disc, making the brake disc relatively stable when braking.
[0027] The principle and process of use of the present invention are as follows: first, the brake caliper 2 is set on the brake disc by rotating the screw 22 using the hexagonal knob 21, and then the fixing bracket 3 is installed on the brake caliper 2 by rotating the screw 22 using the hexagonal knob 21. When it is installed using the mounting gasket 24, it is relatively tight, and vice versa, it is easy to disassemble, which makes it easy to disassemble and assemble the brake caliper 2 and the fixing bracket 3, and convenient for maintenance. The brake disc rotates at high speed through the wheel. When the driver brakes it, the brake disc contacts the wear-resistant plate layer 57 on the fixing bracket 3, and during the braking process, it bears the responsibility of transmitting friction. The heat generated by the friction is then transferred to the interior of the heat dissipation plate layer 55. The light aluminum alloy material on the surface of the heat dissipation plate layer 55 is used to quickly conduct the heat away due to its excellent thermal conductivity, thereby achieving efficient heat dissipation and avoiding brake degradation due to overheating. A support plate layer 52 is then provided to provide the necessary strength and rigidity for the entire brake disc. A plurality of irregular weight-reducing holes 54 and reinforcing ribs 53 are provided on the surface of the support plate layer 52 to improve the stability of the overall structure. Finally, the fixing rod 51 is used to fix and limit the support plate layer 52 to improve the safety of the brake disc when braking.
[0028] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc., should be understood in a broad sense. For example, "connected" may refer to a fixed connection, a detachable connection, or an integral connection; it may refer to a mechanical connection or an electrical connection; it may refer to a direct connection or an indirect connection through an intermediate medium; it may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0029] In the description of this embodiment, the terms "upper," "lower," "right," and other orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely for ease of description and simplified operation. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.
Claims
1. A new type of automobile brake disc structure, characterized in that: The invention comprises a brake disc body (1), wherein a brake caliper (2) is provided on the outer wall of the brake disc body (1), and a fixing frame (3) is provided inside the brake caliper (2), a brake fluid pipe (4) is provided on the outer wall of the fixing frame (3), positioning plates (5) are fixedly provided on both sides of the inner wall of the fixing frame (3), fixing rods (51) are symmetrically provided on the outer walls of the two positioning plates (5), and support plate layers (52) are provided on the outer sides of the two positioning plates (5), a heat dissipation plate layer (55) is provided on the outer side of the support plate layer (52), and a wear-resistant plate layer (57) is provided on the outer side of the heat dissipation plate layer (55), and the support plate layer (52), the heat dissipation plate layer (55) and the wear-resistant plate layer (57) are of the same size.
2. A novel automobile brake disc structure according to claim 1, characterized in that: Four hexagonal knobs (21) are provided on both sides of the outer wall of the brake caliper (2), and screws (22) are fixedly connected to the outer walls of the hexagonal knobs (21). Two groups of notches (23) are opened inside the fixing frame (3).
3. A novel automobile brake disc structure according to claim 2, characterized in that: Mounting gaskets (24) are provided on both sides of the inner wall of the fixing frame (3) at the slots (23), wherein the outer walls of two groups of the screw rods (22) are threadedly connected to the inside of the slots (23) and the extended ends are connected to the outer wall of the brake caliper (2), and the other two groups of the screw rods (22) are threadedly connected to the inside of the brake caliper (2).
4. The novel automobile brake disc structure according to claim 1, characterized in that: A reinforcing rib (53) is fixedly provided on the rear side of the outer wall of the support plate layer (52), and a plurality of weight-reducing holes (54) are opened on the outer wall of the support plate layer (52), and the reinforcing ribs (53) are distributed in a ring shape.
5. The novel automobile brake disc structure according to claim 1, characterized in that: A plurality of heat dissipation grooves (56) are provided inside the heat dissipation plate layer (55), the heat dissipation grooves (56) are distributed in an inclined shape, and the cross section of the heat dissipation grooves (56) adopts a "trapezoidal" structure.
6. The novel automobile brake disc structure according to claim 1, characterized in that: The outer wall of the wear-resistant plate layer (57) is provided with a plurality of friction convex balls (58), and mounting holes (59) are provided on both sides of the interior of the support plate layer (52), the heat dissipation plate layer (55) and the wear-resistant plate layer (57), and the fixing rod (51) passes through the interior of the mounting hole (59).