Novel evaporative condenser with bottom box body of two-layer structure

The evaporative condenser with a two-layer bottom box structure design solves the problems of insufficient cooling water spraying efficiency and air duct circulation range, realizes the design of double-layer condenser tubes, and improves the evaporation heat exchange efficiency.

CN223425475UActive Publication Date: 2025-10-10YANTAI BORAN REFRIGERATION TECH CO LTD
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Patent Information

Application Number
CN202422773713.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-10-10
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

Existing evaporative condensers have insufficient cooling water spraying efficiency and air duct circulation range, and lack a double-layer or multi-layer design, making it difficult to improve evaporation efficiency.

Method used

The bottom box adopts a two-layer structural design, including a two-layer bottom box frame and a supporting longitudinal angle frame mechanism above the water tray side frame to support the condensing coil bracket. The double-layer condensing tube design is realized through the upper condensing coil box frame installation frame to ensure that the cooling water flows down to the two sets of condensing tubes and ensure air circulation.

Benefits of technology

The cooling water spraying efficiency and air duct circulation range are improved, and the evaporation heat exchange efficiency is significantly improved.

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Abstract

The utility model relates to the technical field of heat exchange equipment, and discloses a novel evaporative condenser with a bottom box body of a two-layer structure. A two-layer bottom box frame for loading a shutter body is arranged above a water pan side frame, so that the area, avoiding the shutter body, in the two-layer bottom box frame is connected with a supporting longitudinal corner bracket mechanism, and then a condensing coil in a two-layer compartment is supported through a condensing coil bracket mechanism; the upper-layer condensing coil compartment frame mounting frame is used as a bearing structure, and the upper-layer module with the built-in condensing pipe frame can be mounted, so that the module with the top mounted in the built-in condensing pipe frame is located above a condensing coil in a second-layer compartment, and cooling water is sprayed downwards to two groups of condensing pipe structures; and the condensing coil in the two-layer compartment is located in the horizontal area of the shutter body, so that circulation of surface airflow of the condensing coil is guaranteed, a loadable condensing pipe structure is provided to achieve the double-layer condensing pipe design, the cooling water spraying efficiency is greatly improved, the air channel circulation range is greatly widened, and the evaporation heat exchange efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat exchange equipment, in particular to a novel evaporative condenser with a bottom box body and a two-layer structure. Background Art

[0002] An evaporative condenser is a heat exchange device, also known as an evaporative cooler (condenser). It uses the evaporation of some of the spray water outside the coil to absorb the heat from the high-temperature gaseous refrigerant inside the coil, gradually cooling the refrigerant from a gaseous state to a liquid state. The evaporative condenser's operating principle is to use the evaporation of some of the water to absorb the heat released by the gaseous refrigerant during the condensation process. The high-temperature gaseous refrigerant enters from the top of the coil, exchanges heat with the spray water and air outside the coil, and gradually condenses from a gaseous state to a liquid state, flowing out of the lower outlet. Cooling water is pumped to the spray system above the condensing coil by a water pump, evenly spraying the outer surface of the coil to form a water film. After the spray water and air absorb heat, some of the water evaporates, and the remaining water falls back into the sump for recycling. Water droplets in the air are trapped by a dehydrator and fall back into the sump.

[0003] Currently, existing evaporative condensers basically have a fan installed at the top, an air inlet structure installed above the water collection tray frame, and a single-layer frame module with a built-in condenser tube installed above the frame structure where the air inlet structure is located. Since the condenser tube structure that receives the evaporation of cooling water is set as a single layer, it is not conducive to improving the cooling water spraying efficiency and the air duct circulation range. The lack of a two-layer or multi-layer design makes it difficult to improve the evaporation efficiency. Utility Model Content

[0004] In view of the deficiencies in the prior art, the present invention provides a novel evaporative condenser with a two-layer bottom box structure, which solves the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A novel evaporative condenser with a two-layer bottom box structure includes a water tray base frame, a water tray side frame and a water pump are fixedly installed on the top surface of the water tray base frame, the water pump is installed at the side of the water tray base frame outside the water tray side frame, a water pumping pipe is connected between the water tray side frame and the water pump, a second-layer bottom box frame is fixedly installed on the top wall of the water tray side frame, a louver is inserted and installed through the side wall of the second-layer bottom box frame, and an upper-layer condensing coil box frame mounting frame is fixedly installed on the top of the second-layer bottom box frame;

[0007] The inner side wall of the second-layer bottom box frame is fixedly installed with a supporting longitudinal angle frame mechanism, and a condensing coil bracket mechanism is fixedly installed at the corner line of the inner wall of the supporting longitudinal angle frame mechanism. The top and bottom of the inner wall of the supporting longitudinal angle frame mechanism are fixedly installed with connecting cross arms. The condensing coil in the second layer of the compartment is plugged and installed on the side of the condensing coil bracket mechanism plate away from the supporting longitudinal angle frame mechanism, and the surface of the condensing coil in the second layer of the compartment is fixedly welded with a heat dissipation expansion copper sheet.

[0008] Preferably, the supporting longitudinal angle frame mechanism is fixedly connected to the corners of the inner side wall of the second-layer bottom box frame and the intervals between the shutter bodies of the inner wall.

[0009] Preferably, the supporting longitudinal angle frame mechanism includes a right-angle longitudinal plate frame and assembly holes, and the number of the assembly holes is multiple, and the multiple assembly holes are equidistantly distributed near the two side edges of the right-angle longitudinal plate frame.

[0010] Preferably, the condensing coil support mechanism includes a condensing coil inclined support plate, an air flow circulation slot and a condensing tube sleeve hole. The condensing coil inclined support plate is welded and fixed at a forty-five-degree angle to the inner wall corner of the right-angled longitudinal plate frame. The air flow circulation slot is opened through the middle of the condensing coil inclined support plate. The condensing tube sleeve hole is opened on the side of the condensing coil inclined support plate away from the right-angled longitudinal plate frame, and the condensing coil inclined support plate is fixed to the condensing coil in the second-floor compartment near the corner through the condensing tube sleeve hole.

[0011] Preferably, the two ends of the connecting cross arm are fixedly connected to the top and bottom ends of the inclined support plate of the condensing coil, and the end of the connecting cross arm is connected to the corner where the inclined support plate of the condensing coil is connected to the right-angle longitudinal plate frame, and the height position of the connecting cross arm is above and below the shutter body.

[0012] Preferably, the heat dissipation expansion copper plate is a circular copper plate structure, and the center of the heat dissipation expansion copper plate coincides with the center of the condensing coil tube body in the second-floor compartment. The number of the heat dissipation expansion copper plates is multiple, and the multiple heat dissipation expansion copper plates are equidistantly distributed on the surface of the condensing coil in the second-floor compartment.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] The condenser has a two-layer structure and a bottom box body, and the condenser has a two-layer bottom box frame for loading louvers above the side frame of the water receiving pan, so that the area inside the second-layer bottom box frame avoiding the louvers is connected to the supporting longitudinal angle frame mechanism, and the condenser coil in the second-layer compartment is supported by the condenser coil bracket mechanism; and the upper condenser coil compartment frame mounting frame is used as a bearing structure, so that the module of the upper built-in condenser tube frame can be installed, so that the module loaded with the built-in condenser tube frame on the top is above the condenser coil in the second-layer compartment, so that cooling water can be poured down to the two groups of condenser tube structures, and the condenser coil in the second-layer compartment is in the horizontal area of ​​the louvers, which ensures the circulation of airflow on its surface, thereby providing a condenser tube loadable structure to realize the double-layer condenser tube design, greatly improving the cooling water pouring efficiency and the air duct circulation range, thereby improving the evaporation heat exchange efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a three-dimensional view of part of the structure of the utility model;

[0017] Figure 3 This is a three-dimensional view of another part of the structure of the utility model;

[0018] Figure 4 This is a three-dimensional view of another part of the structure of the utility model.

[0019] Figure: 1. Drain pan base frame; 2. Drain pan side frame; 3. Water pump; 4. Pump pipe; 5. Second-tier bottom frame; 6. Louvered window; 7. Upper condensing coil compartment mounting frame; 8. Supporting vertical angle bracket mechanism; 9. Condensing coil bracket mechanism; 10. Connecting cross arm; 11. Second-tier condensing coil; 12. Heat dissipation expansion copper sheet.

[0020] 801, right-angle vertical plate frame; 802, assembly hole; 901, condenser coil inclined support plate; 902, air flow circulation slot; 903, condenser tube sleeve hole. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] Reference Figures 1-4A new type of evaporative condenser with a two-layer bottom box structure includes a water tray base frame 1, a water tray side frame 2 and a water pump 3 are fixedly installed on the top surface of the water tray base frame 1, the water pump 3 is installed on the side of the water tray base frame 1 outside the water tray side frame 2, a water pumping pipe 4 is connected between the water tray side frame 2 and the water pump 3, a second-layer bottom box frame 5 is fixedly installed on the top wall of the water tray side frame 2, a louver 6 is inserted and installed through the side wall of the second-layer bottom box frame 5, and an upper-layer condensing coil compartment frame mounting frame 7 is fixedly installed on the top of the second-layer bottom box frame 5;

[0023] A supporting longitudinal angle frame mechanism 8 is fixedly installed on the inner wall of the second-layer bottom box frame 5, and a condensing coil bracket mechanism 9 is fixedly installed at the corner line of the inner wall of the supporting longitudinal angle frame mechanism 8. Connecting cross arms 10 are fixedly installed on the top and bottom of the inner wall of the supporting longitudinal angle frame mechanism 8. The condensing coil 11 in the second layer of the compartment is plugged and installed on the side of the condensing coil bracket mechanism 9 away from the supporting longitudinal angle frame mechanism 8, and a heat dissipation expansion copper sheet 12 is fixedly welded on the surface of the condensing coil 11 in the second layer of the compartment.

[0024] In the present invention, the supporting longitudinal angle frame mechanism 8 is fixedly connected to the corner of the inner side wall of the second-layer bottom box frame 5 and the interval between the shutter body 6 on the inner wall;

[0025] More specifically, by providing a supporting longitudinal angle frame mechanism 8 that is fixedly connected to the corners of the inner wall of the second-layer bottom box frame 5 and the intervals between the shutters 6 on the inner wall, the air duct of the shutters 6 is avoided from being blocked and the air intake is guaranteed.

[0026] In the present invention, the supporting longitudinal angle frame mechanism 8 includes a right-angle longitudinal plate frame 801 and assembly holes 802. The number of the assembly holes 802 is multiple, and the multiple assembly holes 802 are evenly distributed near the two side edges of the right-angle longitudinal plate frame 801.

[0027] More specifically, by providing a plurality of assembly holes 802 equidistantly distributed near both sides of the right-angled vertical plate frame 801 , the right-angled vertical plate frame 801 can be flexibly assembled and fixed.

[0028] In the present invention, the condensing coil support mechanism 9 includes a condensing coil inclined support plate 901, an air flow passage slot 902, and a condensing tube sleeve hole 903. The condensing coil inclined support plate 901 is welded and fixed at a 45-degree angle to the inner corner of the right-angled vertical plate frame 801. The air flow passage slot 902 is opened through the middle of the condensing coil inclined support plate 901. The condensing tube sleeve hole 903 is opened on the side of the condensing coil inclined support plate 901 away from the right-angled vertical plate frame 801. The condensing coil inclined support plate 901 is fixed to the corner of the condensing coil 11 in the second-floor compartment through the condensing tube sleeve hole 903.

[0029] More specifically, by setting the condensing coil inclined support plate 901 and welding it at a forty-five-degree angle to the inner wall corner of the right-angled longitudinal plate frame 801, it is convenient to fix the four corners of the condensing coil 11 in the second-floor compartment, thereby avoiding obstruction of the air duct on the four horizontal sides of the condensing coil 11 in the second-floor compartment.

[0030] In the present invention, the two ends of the connecting cross arm 10 are fixedly connected to the top and bottom ends of the condensing coil inclined support plate 901, and the ends of the connecting cross arm 10 are connected to the corner where the condensing coil inclined support plate 901 is connected to the right-angled vertical plate frame 801, and the height position of the connecting cross arm 10 is above and below the louver body 6;

[0031] More specifically, by setting the height position of the connecting cross arm 10 above and below the shutter body 6, blocking the air inlet passage of the shutter body 6 is avoided.

[0032] In the present invention, the heat dissipation expansion copper sheet 12 is a circular copper sheet structure, and the center of the heat dissipation expansion copper sheet 12 coincides with the center of the tube body of the condensing coil 11 in the second-floor compartment. There are multiple heat dissipation expansion copper sheets 12, and the multiple heat dissipation expansion copper sheets 12 are evenly distributed on the surface of the condensing coil 11 in the second-floor compartment;

[0033] More specifically, by arranging a plurality of heat dissipation expansion copper sheets 12 equidistantly distributed on the surface of the condensing coil 11 in the second-floor compartment, the evaporation efficiency of the condensing coil 11 in the second-floor compartment after being sprayed with cooling water and ventilated is improved.

[0034] Working principle: The water pump 3 extracts water from the water pan side frame 2 and the bottom of the water pan base frame 1 through the suction pipe 4, and after the condenser main structure and water collector are installed above the upper condensing coil compartment frame installation frame 7, water supply is realized upward; and the second-layer bottom box frame 5 is assembled with the internal supporting longitudinal angle frame mechanism 8 and the condensing coil bracket mechanism 9 to fix the condensing coil 11 in the second-layer compartment, and the condensing coil 11 in the second-layer compartment is located below the condenser main structure installed on the top, realizing a double-layer condensing tube design.

[0035] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel evaporative condenser with a two-layer bottom box structure, comprising a water tray chassis (1), characterized in that: The top surface of the water receiving pan base frame (1) is fixedly provided with a water receiving pan side frame (2) and a water pump (3); the water pump (3) is installed at the side of the water receiving pan base frame (1) outside the water receiving pan side frame (2); a water pumping pipe (4) is connected between the water receiving pan side frame (2) and the water pump (3); a second-layer bottom box frame (5) is fixedly installed on the top wall of the water receiving pan side frame (2); a louver (6) is inserted and installed through the side wall of the second-layer bottom box frame (5); and an upper-layer condensing coil box frame mounting frame (7) is fixedly installed on the top of the second-layer bottom box frame (5); The inner side wall of the second-layer bottom box frame (5) is fixedly installed with a supporting longitudinal angle frame mechanism (8), and the corner line of the inner wall of the supporting longitudinal angle frame mechanism (8) is fixedly installed with a condensing coil bracket mechanism (9), and the top and bottom of the inner wall of the supporting longitudinal angle frame mechanism (8) are fixedly installed with connecting cross arms (10), and the condensing coil (11) in the second layer of the compartment is plugged and installed on the side of the plate of the condensing coil bracket mechanism (9) away from the supporting longitudinal angle frame mechanism (8), and the surface of the condensing coil (11) in the second layer of the compartment is fixedly welded with a heat dissipation expansion copper sheet (12).

2. The novel evaporative condenser with a bottom box double-layer structure according to claim 1 is characterized in that: The supporting longitudinal angle frame mechanism (8) is fixedly connected to the corner of the inner side wall of the second-layer bottom box frame (5) and the interval between the shutter body (6) on the inner wall.

3. The novel evaporative condenser with a bottom box double-layer structure according to claim 1 is characterized in that: The supporting longitudinal angle frame mechanism (8) comprises a right-angle longitudinal plate frame (801) and assembly holes (802). The number of the assembly holes (802) is multiple, and the multiple assembly holes (802) are equidistantly distributed near both side edges of the right-angle longitudinal plate frame (801).

4. The novel evaporative condenser with a bottom box double-layer structure according to claim 3 is characterized in that: The condensing coil support mechanism (9) includes a condensing coil inclined support plate (901), an air flow passage slot (902) and a condensing tube sleeve hole (903). The condensing coil inclined support plate (901) is welded and fixed at a forty-five-degree angle to the inner wall corner of the right-angled longitudinal plate frame (801). The air flow passage slot (902) is opened through the middle of the condensing coil inclined support plate (901). The condensing tube sleeve hole (903) is opened on the side of the condensing coil inclined support plate (901) away from the right-angled longitudinal plate frame (801). The condensing coil inclined support plate (901) is fixed to the condensing coil (11) in the second-floor compartment near the corner through the condensing tube sleeve hole (903).

5. The novel evaporative condenser with a bottom box double-layer structure according to claim 4 is characterized in that: The two ends of the connecting cross arm (10) are fixedly connected to the top and bottom ends of the condensing coil inclined support plate (901), respectively, and the end of the connecting cross arm (10) is connected to the corner where the condensing coil inclined support plate (901) is connected to the right-angled longitudinal plate frame (801), and the height position of the connecting cross arm (10) is above and below the shutter body (6).

6. The novel evaporative condenser with a bottom box double-layer structure according to claim 1 is characterized in that: The heat dissipation expansion copper sheet (12) is a circular copper sheet structure, and the center of the heat dissipation expansion copper sheet (12) coincides with the center of the tube body of the condensing coil (11) in the second-floor compartment. The number of the heat dissipation expansion copper sheets (12) is multiple, and the multiple heat dissipation expansion copper sheets (12) are equidistantly distributed on the surface of the condensing coil (11) in the second-floor compartment.