Roundness detection device for liquid removal roller

By designing a roundness detection device for the liquid removal roller and using the detection mechanism and marking pen for automatic marking, the problem of time-consuming detection in the existing technology is solved, rapid and comprehensive roundness detection is achieved, and production efficiency and product quality are improved.

CN223425903UActive Publication Date: 2025-10-10CHANGCHUN YUNCHENG PLATE MAKING CO LTD
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Patent Information

Application Number
CN202423021123.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-07
Publication Date
2025-10-10
Estimated Expiration
2034-12-07

AI Technical Summary

Technical Problem

In the prior art, roundness detection of the de-liquidation roller is time-consuming and incomplete, which affects production efficiency and product quality.

Method used

A roundness detection device for a liquid removal roller is designed. Through the combination of a detection mechanism and a marking pen, the convex and concave parts are used to drive the detection part to rotate, automatically drawing lines on the paper, and the roundness is judged according to the length and direction of the lines.

Benefits of technology

It realizes fast and comprehensive roundness detection of liquid removal roller, improves detection efficiency and comprehensiveness, and reduces manual operation time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a roundness detection device for a liquid removal roller, which relates to the technical field of roundness detection and comprises a supporting mechanism, a detection mechanism is fixedly connected to the surface of the supporting mechanism, a display mechanism is arranged on the surface of the detection mechanism, the detection mechanism comprises a sliding rail, and a sliding block is slidably connected to the surface of the sliding rail. Through the arrangement of the detection mechanism, when the roundness of the liquid removing roller is measured, the liquid removing roller is rotated, so that the liquid removing roller rotates along the axis, if a convex part is arranged on the surface of the liquid removing roller, the convex part pushes the detection piece to rotate in the rotating process, so that a line is marked on the surface of the arc-shaped line marking plate by the line marking pen, and if a concave part exists, in a similar way, the detection piece is not damaged. Under the action of the thrust of the first spring, the detection piece also rotates, so that a line is marked on the surface of the arc-shaped marking-off plate, the shorter the line is, the higher the roundness of the liquid removal roller is, the roundness of the liquid removal roller can be obtained according to the length of the line, and detection is more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of roundness detection, in particular to a roundness detection device for a liquid removal roller. Background Art

[0002] As a key component in many industrial production lines, the de-liquidating roller's primary function is to remove excess liquid from the surface of the substrate or substrate to achieve uniform coating or drying, among other subsequent process requirements. However, during the manufacturing, use, and maintenance of de-liquidating rollers, their roundness can easily deviate due to factors such as material unevenness, processing errors, and long-term wear. De-liquidating rollers with poor roundness can lead to uneven liquid coating thickness during operation, causing product quality issues such as inconsistent printed color and fluctuating coating layer thickness. Furthermore, they can exacerbate wear on the de-liquidating roller and surrounding components, shortening equipment life and increasing production costs and maintenance frequency. Therefore, the de-liquidating roller's roundness needs to be tested.

[0003] The existing measurement method is to indirectly evaluate the roundness by measuring the diameter of the roller at different positions with a caliper. In order to make the detection data more comprehensive, the measurement personnel need to perform multiple measurements at different positions on the surface of the de-liquidating roller. The entire detection process of the de-liquidating roller roundness is time-consuming and inconvenient. Utility Model Content

[0004] The utility model provides a device for detecting the roundness of a liquid removal roller, so as to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0006] A device for detecting the roundness of a de-liquidating roller, comprising a supporting mechanism, a detection mechanism fixedly connected to the surface of the supporting mechanism, a display mechanism provided on the surface of the detection mechanism, the detection mechanism comprising a slide rail, a sliding block slidably connected to the surface of the slide rail, a fixing bolt threadedly connected to the surface of the sliding block, a mounting rod fixedly connected to the surface of the mounting rod, a fixing piece fixedly connected to the surface of the fixing piece, a first spring fixedly connected to the surface of the mounting piece, one end of the first spring fixedly connected to the detection piece, the middle part of the detection piece rotatably connected to the inside of the fixing piece, a clamping wheel provided at one end of the detection piece, and a marking pen provided at the other end of the detection piece.

[0007] A further improvement of the technical solution of the present utility model is that the support structure includes a base plate, the top of the base plate is fixedly connected to a mounting frame, the internal thread of the mounting frame is connected to a screw, and the surface of the mounting frame is fixedly connected to one side of the slide rail.

[0008] A further improvement of the technical solution of the present invention is that one end of the screw is rotatably connected to a first mounting plate, one side of the first mounting plate is engaged with a liquid removal roller, and the surface of the liquid removal roller overlaps the surface of the pressure wheel.

[0009] A further improvement of the technical solution of the present invention is that: a second mounting plate is engaged with one end of the liquid removal roller, and one side of the second mounting plate is rotatably connected to one side of another mounting bracket.

[0010] A further improvement of the technical solution of the present utility model is that a handle is rotatably connected to the interior of the mounting frame, and one end of the handle is fixedly connected to the interior of the second mounting plate.

[0011] A further improvement of the technical solution of the present utility model is that the display mechanism includes a connecting member, one end of the connecting member is fixedly connected to the surface of the sliding block, and one end of the connecting member is rotatably connected to an arc-shaped scribing plate.

[0012] A further improvement of the technical solution of the present invention is that one side of the arc-shaped marking plate is overlapped with one end of the marking pen, one side of the arc-shaped marking plate is fixedly connected to a mounting plate, and one side of the mounting plate is fixedly connected to a second spring.

[0013] A further improvement of the technical solution of the present invention is that: the end of the second spring away from the mounting plate is fixedly connected to the surface of the connecting piece, a paper pressing magnetic strip is provided on the side of the curved marking plate close to the marking pen, and the radius of the curved marking plate is the same as the rotation radius of the marking pen tip.

[0014] Due to the adoption of the above technical solution, the present invention has achieved the following technical advancements compared to the prior art:

[0015] The utility model provides a device for detecting the roundness of a dewatering roller. Through the setting of a detection mechanism, when measuring the roundness of the dewatering roller, the dewatering roller is rotated to rotate along the axis. If there is a raised portion on the surface of the dewatering roller, the raised portion pushes the detection part to rotate during the rotation process, so that the marking pen draws lines on the surface of the arc marking plate. If there is a recessed portion, similarly, under the action of the thrust of a first spring, the detection part is also rotated, thereby drawing lines on the surface of the arc marking plate. The shorter the line, the rounder the roundness of the dewatering roller. According to the length of the line, the roundness of the dewatering roller can be obtained, making detection more convenient. The setting of multiple detection parts and marking pens can simultaneously detect different positions on the surface of the dewatering roller. Compared with conventional detection methods, the detection speed is faster. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0017] Figure 2It is a side structural diagram of the utility model;

[0018] Figure 3 It is a side structural diagram of the utility model;

[0019] Figure 4 This is a schematic diagram of the display mechanism structure of the utility model

[0020] Figure 5 This is a schematic diagram of the detection mechanism structure of the utility model;

[0021] Figure 6 For the utility model Figure 2 A is an enlarged structural diagram.

[0022] In the figure: 11, bottom plate; 12, mounting frame; 13, screw; 14, first mounting plate; 15, liquid removal roller; 16, second mounting plate; 17, handle; 21, slide rail; 22, slide block; 23, fixing bolt; 24, mounting rod; 25, fixing part; 26, mounting plate; 27, first spring; 28, detection part; 29, pressing wheel; 210, marking pen; 31, connecting part; 32, arc-shaped marking plate; 33, mounting plate; 34, second spring; 35, paper pressing magnetic strip. DETAILED DESCRIPTION

[0023] The present invention is further described in detail below with reference to the embodiments:

[0024] Example 1

[0025] like Figure 1-6 As shown, the utility model provides a device for detecting the roundness of a dehydration roller, including a supporting mechanism, a detection mechanism is fixedly connected to the surface of the supporting mechanism, a display mechanism is provided on the surface of the detection mechanism, the detection mechanism includes a slide rail 21, a sliding block 22 is slidably connected to the surface of the slide rail 21, a fixing bolt 23 is threadedly connected to the surface of the sliding block 22, a mounting rod 24 is fixedly connected to the surface of the mounting rod 24, a fixing member 25 is fixedly connected to the surface of the fixing member 25, a mounting plate 26 is fixedly connected to the surface of the mounting plate 26, a first spring 27 is fixedly connected to the surface of the mounting plate 26, one end of the first spring 27 is fixedly connected to a detection member 28, the middle part of the detection member 28 is rotatably connected to the inside of the fixing member 25, a clamping wheel 29 is provided at one end of the detection member 28, and a marking pen 210 is provided at the other end of the detection member 28.

[0026] In this embodiment, by rotating the handle 17, the second mounting plate 16 drives the dewatering roller 15 to rotate. During the rotation, when the raised portion on the surface of the dewatering roller 15 contacts the clamping wheel 29, the raised portion pushes the clamping wheel 29 to produce displacement, causing the detection member 28 to rotate around the axis of the mounting rod 24, and the marking pen 210 at the other end rotates synchronously to draw lines on the surface of the marked paper. The higher the raised portion, the longer the line length. Similarly, when the surface of the dewatering roller 15 is concave, under the action of the first spring 27, the detection member 28 rotates in the opposite direction, and the marking pen 210 marks in the opposite direction. After one rotation, the marked paper is removed. According to the length and direction of the lines at different positions, the roundness of different positions on the surface of the dewatering roller 15 can be known. Compared with conventional detection methods, the detection speed is faster and the detection is more comprehensive.

[0027] Example 2

[0028] like Figure 1-6 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the supporting structure includes a base plate 11, the top of the base plate 11 is fixedly connected to a mounting frame 12, the internal thread of the mounting frame 12 is connected to a screw 13, the surface of the mounting frame 12 is fixedly connected to one side of the slide rail 21, one end of the screw 13 is rotatably connected to a first mounting plate 14, one side of the first mounting plate 14 is engaged with a dehydration roller 15, the surface of the dehydration roller 15 overlaps the surface of the pressing wheel 29, one end of the dehydration roller 15 is engaged with a second mounting plate 16, one side of the second mounting plate 16 is rotatably connected to one side of another mounting frame 12, the inside of the mounting frame 12 is rotatably connected to a handle 17, and one end of the handle 17 is fixedly connected to the inside of the second mounting plate 16.

[0029] In this embodiment, when the roundness of the dehydrating roller 15 is detected, the dehydrating roller 15 is placed between the first mounting plate 14 and the second mounting plate 16, so that the dehydrating roller 15 is in contact with the clamping wheel 29, and the first spring 27 is slightly compressed. Then, the screw 13 is rotated. Under the action of the screw 13, the first mounting plate 14 is pushed closer to the second mounting plate 16, and the dehydrating roller 15 is clamped and fixed.

[0030] Example 3

[0031] like Figure 1-6As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the display mechanism includes a connecting member 31, one end of the connecting member 31 is fixedly connected to the surface of the sliding block 22, one end of the connecting member 31 is rotatably connected to a curved marking plate 32, one side of the curved marking plate 32 overlaps one end of the marking pen 210, one side of the curved marking plate 32 is fixedly connected to a mounting plate 33, one side of the mounting plate 33 is fixedly connected to a second spring 34, one end of the second spring 34 away from the mounting plate 33 is fixedly connected to the surface of the connecting member 31, a paper pressing magnetic strip 35 is provided on the side of the curved marking plate 32 close to the marking pen 210, and the radius of the curved marking plate 32 is the same as the rotation radius of the pen tip of the marking pen 210.

[0032] In this embodiment, the curved marking plate 32 is pulled, the marked paper is placed on one side of the curved marking plate 32, and the marked paper is fixed by the paper pressing magnetic strip 35. Then, the curved marking plate 32 is loosened, and under the action of the second spring 34, the marked paper is brought into contact with the end of the marking pen 210.

[0033] The working principle of the roundness detection device for the liquid removal roller is described in detail below.

[0034] like Figure 1-6 As shown, when the roundness of the de-liquidating roller 15 is detected, the de-liquidating roller 15 is placed between the first mounting plate 14 and the second mounting plate 16, so that the de-liquidating roller 15 contacts the pressing wheel 29, and the first spring 27 is slightly compressed. Then, the screw 13 is rotated. Under the action of the screw 13, the first mounting plate 14 is pushed closer to the second mounting plate 16 to clamp and fix the de-liquidating roller 15. After the fixation is completed, the arc-shaped marking plate 32 is pulled, and the marking paper is placed on one side of the arc-shaped marking plate 32. After the marking paper is fixed by the paper pressing magnetic strip 35, the arc-shaped marking plate 32 is loosened. Under the action of the second spring 34, the marking paper is brought into contact with the end of the marking pen 210. Then, the handle 17 is rotated to make the second mounting plate 16 The dewatering roller 15 is driven to rotate. During the rotation, when the raised portion on the surface of the dewatering roller 15 contacts the pressure wheel 29, the raised portion pushes the pressure wheel 29 to produce displacement, causing the detection part 28 to rotate around the axis of the mounting rod 24. The marking pen 210 at the other end rotates synchronously to draw lines on the surface of the marked paper. The higher the raised portion, the longer the line. Similarly, when the surface of the dewatering roller 15 is concave, under the action of the first spring 27, the detection part 28 rotates in the opposite direction, and the marking pen 210 marks in the opposite direction. After one rotation, the marked paper is removed. According to the length and direction of the lines at different positions, the roundness of different positions on the surface of the dewatering roller 15 can be known. Compared with conventional detection methods, the detection speed is faster and the detection is more comprehensive.

[0035] The above generally describes the present invention in detail. However, it is obvious to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A device for detecting the roundness of a liquid removal roller, comprising a support mechanism, characterized in that: The surface of the supporting mechanism is fixedly connected with a detection mechanism, and the surface of the detection mechanism is provided with a display mechanism. The detection mechanism comprises a slide rail (21), the surface of the slide rail (21) is slidably connected with a sliding block (22), the surface of the sliding block (22) is threadedly connected with a fixing bolt (23), one side of the sliding block (22) is fixedly connected with a mounting rod (24), the surface of the mounting rod (24) is fixedly connected with a fixing member (25), the surface of the fixing member (25) is fixedly connected with a mounting plate (26), the surface of the mounting plate (26) is fixedly connected with a first spring (27), one end of the first spring (27) is fixedly connected with a detection member (28), the middle part of the detection member (28) is rotatably connected to the inside of the fixing member (25), one end of the detection member (28) is provided with a pressing wheel (29), and the other end of the detection member (28) is provided with a marking pen (210).

2. The device for detecting the roundness of a liquid removal roller according to claim 1, characterized in that: The supporting structure comprises a base plate (11), the top of the base plate (11) is fixedly connected to a mounting frame (12), the internal thread of the mounting frame (12) is connected to a screw rod (13), and the surface of the mounting frame (12) is fixedly connected to one side of the slide rail (21).

3. The roundness detection device for a liquid removal roller according to claim 2, characterized in that: One end of the screw rod (13) is rotatably connected to a first mounting plate (14), one side of the first mounting plate (14) is engaged with a de-liquidation roller (15), and the surface of the de-liquidation roller (15) overlaps the surface of the pressure wheel (29).

4. The device for detecting the roundness of a liquid removal roller according to claim 3, characterized in that: One end of the liquid removal roller (15) is engaged with a second mounting plate (16), and one side of the second mounting plate (16) is rotatably connected to one side of another mounting frame (12).

5. The roundness detection device for a liquid removal roller according to claim 4, characterized in that: The interior of the mounting frame (12) is rotatably connected to a handle (17), and one end of the handle (17) is fixedly connected to the interior of the second mounting plate (16).

6. The device for detecting the roundness of a liquid removal roller according to claim 1, characterized in that: The display mechanism comprises a connecting member (31), one end of which is fixedly connected to the surface of the sliding block (22), and one end of which is rotatably connected to an arc-shaped marking plate (32).

7. The device for detecting the roundness of a liquid removal roller according to claim 6, characterized in that: One side of the arc-shaped marking plate (32) is overlapped with one end of the marking pen (210), one side of the arc-shaped marking plate (32) is fixedly connected to a mounting plate (33), and one side of the mounting plate (33) is fixedly connected to a second spring (34).

8. The device for detecting the roundness of a liquid removal roller according to claim 7, characterized in that: One end of the second spring (34) away from the mounting plate (33) is fixedly connected to the surface of the connecting member (31); a paper pressing magnetic strip (35) is provided on the side of the arc-shaped marking plate (32) close to the marking pen (210); and the radius of the arc-shaped marking plate (32) is the same as the rotation radius of the pen tip of the marking pen (210).