Jig for fixing capsule skin and capsule skin size metering device

By designing a fixture for fixing the bladder skin, utilizing the combination of the upper and lower disks and the light-transmitting plate, combined with the light-shielding ring and the telescopic connecting rod, the stable expansion and multi-angle measurement of the bladder skin are achieved, solving the problem of bladder skin size detection, adapting to the needs of bladder skins of different sizes, and improving detection efficiency and accuracy.

CN223425928UActive Publication Date: 2025-10-10QUANZHOU HUASHI RUBBER & PLASTIC TECH CO LTD
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Patent Information

Application Number
CN202422705449.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-10-10
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

The existing technology lacks an effective jig to stretch the bladder skin and keep it in a natural stretched state for easy size measurement, which makes it difficult to detect the quality of the bladder skin.

Method used

A jig was designed, including an upper plate, a lower plate, a light-transmitting plate, and a workbench. The upper and lower ends of the bladder skin were respectively placed on the upper and lower plates, and the lower end of the bladder skin was made to abut against the light-transmitting plate to form an upright and stretched state. Combined with the light-shielding ring and telescopic connecting rod in the visible area, the bladder skin was photographed from multiple angles with a camera for measurement.

Benefits of technology

The invention realizes the stable fixation of the capsule skin and the multi-angle dimension measurement, improves the accuracy and efficiency of the capsule skin dimension detection, is suitable for capsule skins of different heights and diameters, and protects the light-transmitting plate from being easily damaged.

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Abstract

The utility model discloses a jig for fixing a capsule skin and a capsule skin size metering device, and relates to the field of workpiece fixing devices, the jig comprises an upper disc body, a connecting rod, a lower disc body, a light-transmitting plate and a workbench, the upper end and the lower end of the capsule skin are respectively sleeved on the upper disc body and the lower disc body, and the lower end of the capsule skin is abutted against the light-transmitting plate; the bag skin is fixedly placed on the working table in a vertical and opening mode, and the upper end, the lower end and the side wall of the bag skin are exposed. In addition, the jig further comprises a shading ring, an upper connecting seat and a lower connecting seat. The upper connecting base and the lower connecting base are clamped and fixed to the upper side and the lower side of the light-transmitting plate, and the shading ring is fixedly connected to the workbench and shields the edge of the light-transmitting plate. According to the jig, the camera can conveniently shoot the upper end, the lower end and the side face of the bag skin from the upper portion, the lower portion and the inclined side of the bag skin, then size measurement is carried out on the bag skin, meanwhile, all accessories can be independently replaced so as to adapt to bag skins of different sizes, and all the accessories are convenient to assemble and disassemble and firm.
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Description

TECHNICAL FIELD

[0001] The utility model relates to work piece fixing device field, specifically for a kind of for fixing the tool of bladder skin and bladder skin size measuring device. BACKGROUND

[0002] Air suspension system includes air spring, shock absorber, guiding mechanism and vehicle body height control system. Among them, the core part of air spring is bladder skin (i.e. air bag), a rubber air bag filled with compressed air, by controlling the amount of air to adjust the height of vehicle body and the stiffness of suspension system.

[0003] Detecting the thickness, height and other dimensions of bladder skin and whether the deviation of size meets production requirement is one of important subjects to ensure the quality of bladder skin. At present, there is no tool that can well open bladder skin, keep bladder skin in natural and relaxed state, and then facilitate the size measurement of bladder skin. Therefore, a tool that can fix bladder skin and facilitate the measurement of various dimensions of bladder skin is urgently needed. SUMMARY

[0004] The utility model aims at providing a kind of for fixing the tool of bladder skin and bladder skin size measuring device, and its purpose is to overcome the above-mentioned problems existing in prior art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] A tool for fixing bladder skin, comprising upper disc body, connecting rod, lower disc body, light transmission plate and workbench. The workbench is provided with a hollow part, the light transmission plate is fixedly covered on the hollow part, the lower disc body is fixedly arranged on the light transmission plate, and the upper disc body is fixedly arranged on the upper side of the lower disc body through the connecting rod. The lower end of the bladder skin is nested in the lower disc body and abuts against the light transmission plate, and the upper end of the bladder skin is nested in the upper disc body.

[0007] Further, it further comprises a light shield ring, the light shield ring is fixedly connected to the workbench and covers the edge of the light transmission plate, and the visible area is formed by the light transmission plate exposed between the light shield ring and the lower disc body.

[0008] Further, the workbench is provided with a positioning groove, the middle of the groove bottom of the positioning groove is provided with the hollow part, and the light transmission plate is fixedly embedded in the positioning groove.

[0009] Further, the lower end of the lower disc body is provided with a recess and a positioning hole. The tool further comprises an upper connecting seat and a lower connecting seat. The lower end of the upper connecting seat is provided with a positioning boss. The upper connecting seat is fixedly connected to the lower connecting seat, and the positioning boss is embedded in the light transmission plate, so that the light transmission plate is fixedly clamped between the upper connecting seat and the lower connecting seat, and the recess of the lower disc body is nested in the upper end of the upper connecting seat.

[0010] Furthermore, a positioning hole is provided at the lower end of the lower plate, a latch is fixedly provided at the upper end of the upper connecting seat, and the positioning hole is nested in the latch.

[0011] Furthermore, the above-mentioned connecting rod includes an upper section rod and a lower section rod, and the above-mentioned upper disk body is fixedly connected to the upper end of the upper section rod; the lower end of the upper section rod can be telescopically inserted into the upper end of the lower section rod, and is equipped with a first fastener; the middle part of the lower section rod is fixedly connected with the lower disk body, and the lower end of the lower section rod is passed through the upper connecting seat and the lower connecting seat, and is locked to the lower connecting seat by the second fastener.

[0012] Furthermore, a connecting plate is provided in the middle of the lower section rod, and the connecting plate is fixedly connected to the lower plate body.

[0013] Furthermore, the light-transmitting plate is tempered glass.

[0014] Furthermore, the upper plate is provided with a recess to facilitate the clamping of the bag skin.

[0015] A bladder skin size measuring device comprises a frame and a jig for fixing the bladder skin having a structure as described in any one of the above items; the frame is provided with a horizontally rotatable workbench, the workbench is provided with a plurality of jigs for fixing the bladder skin in a circular distribution, and the frame is provided with a loading station, at least one size measuring station and an unloading station in a circular distribution around the workbench.

[0016] Furthermore, there are three dimension measurement stations, each equipped with a height measuring mechanism, a thickness measuring mechanism, and a diameter measuring mechanism.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] First, the jig disclosed in this utility model includes an upper plate, connecting rods, a lower plate, a light-transmitting plate, and a workbench. The upper and lower ends of the bladder skin are respectively placed on the upper and lower plates, with the lower end of the bladder skin abutting against the light-transmitting plate. The bladder skin is then fixedly placed on the workbench in an upright and stretched position, exposing the upper and lower ends and side walls of the bladder skin. This jig facilitates camera imaging of the bladder skin's upper and lower ends, as well as its side walls, from above, below, and diagonally to measure its dimensions.

[0019] Secondly, the fixture disclosed in this utility model also includes a light shielding ring, which is fixedly connected to the workbench and covers the edge of the light-transmitting plate. The light-transmitting plate exposed between the light shielding ring and the lower plate forms a visible area. Using light shielding rings with different inner diameters can adjust the size of the visible area, preventing the camera from shooting the lower end of the bladder from bottom to top due to strong backlight and unclear images. At the same time, the light shielding ring also serves to fix the light-transmitting plate, facilitating its installation and removal.

[0020] Third, the connecting rods in this invention include upper and lower sections that can be extended and retracted vertically, making the fixture adaptable to bags of varying heights. Furthermore, the invention includes upper and lower connecting bases that clamp and securely attach to the upper and lower ends of the light-transmitting panel, ensuring easy and secure assembly and disassembly. Since the light-transmitting panel is made of tempered glass, the upper and lower connecting bases also protect the tempered glass from breakage.

[0021] Fourthly, in the present invention, the upper disc body is detachably fixedly connected to the upper rod section, and the lower disc body is detachably fixedly connected to the lower rod section, so that the upper disc body and the lower disc body can be replaced separately, and the invention is applicable to bladder skins of different diameters. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic structural diagram of the fixture in the present invention.

[0023] Figure 2 This is an exploded view of the fixture in the present invention.

[0024] Figure 3 The utility model provides a capsule size measuring device including a jig. DETAILED DESCRIPTION

[0025] The specific embodiments of the present invention will be described below with reference to the accompanying drawings. In order to fully understand the present invention, many details are described below, but for those skilled in the art, the present invention can be implemented without these details.

[0026] like Figure 1 、 Figure 2 and Figure 3 As shown, a jig 8 for securing a bladder skin comprises an upper plate 80, connecting rods, a lower plate 85, and a light-transmitting plate 88. The workbench 7 has a hollow portion 72, with a light-transmitting plate 88 fixedly covering it. The lower plate 85 is fixed to the light-transmitting plate 88, and the upper plate 80 is fixed above the lower plate 85 via a connecting rod. During use, the lower end of the bladder skin (a) is nested in the lower plate 85, abutting the light-transmitting plate 88, while the upper end of the bladder skin (a) is nested in the upper plate 80, expanding the bladder skin (a) into a regular, conical shape, facilitating dimensional measurement.

[0027] like Figure 1 、 Figure 2 and Figure 3 As shown, as an example, the upper plate 80 is provided with a clearance groove 801, which is convenient for manual or mechanical hand 51 to clamp the upper end of the capsule skin a and remove the capsule skin a from the fixture 8 to complete the unloading. The number of the clearance grooves 801 is two, which are symmetrically arranged on the upper plate 80.

[0028] like Figure 1 、 Figure 2 and Figure 3As shown, the fixture 8 specifically includes a light shielding ring 83. The workbench 7 is provided with a positioning groove 71, with a hollow portion 72 defined at the bottom. During assembly, a light-transmitting plate 88 is securely inserted into the positioning groove 71 with an interference fit. The light shielding ring 83 is fixedly connected to the workbench 7, covering the edge of the light-transmitting plate 88 and thereby securing the plate 88 to the workbench 7. The exposed portion of the light-transmitting plate 88 between the light shielding ring 83 and the lower plate 85 forms a visible area for photographing the capsule a from below.

[0029] like Figure 1 and Figure 2 As shown, preferably, the light-transmitting plate 88 includes but is not limited to tempered glass products, and the light-shielding ring 83 includes but is not limited to steel alloy products. The light-shielding ring 83 is detachably fixed to the workbench 7 by screws or the like to facilitate replacement of the light-transmitting plate 88.

[0030] like Figure 1 、 Figure 2 and Figure 3 As shown, the light shielding ring 83 serves both to secure the light-transmitting plate 88 and to provide light shielding. Specifically, it prevents light leakage from the edges of the light-transmitting plate 88. Furthermore, the light-transmitting plate 88, in conjunction with the lower plate 85, allows the size of the visible area to be precisely adjusted (the inner diameter of the visible area is equal to the outer diameter of the lower plate 85, which in turn is equal to the inner diameter of the light shielding ring 83). If the inner diameter of the light shielding ring 83 is too small, it can easily obstruct the capsule a, preventing the lower end of the capsule a from nesting within the lower plate 85 and abutting the light-transmitting plate 88. If the inner diameter of the light shielding ring 83 is too large, it can easily allow ambient light to pass through the light-transmitting plate 88, creating backlighting and affecting image quality at the dimensional measurement station, further impacting dimensional measurement. Currently, the thickness of the capsule is typically 4.3 mm to 4.5 mm. Preferably, the width of the visible area (i.e., the difference between its inner and outer diameters) ranges from 8.6 mm to 45 mm.

[0031] like Figure 1 、 Figure 2 and Figure 3 As shown, to facilitate adaptation to bladders of varying heights, the connecting rod should have a telescopic adjustment function. Specifically, the connecting rod comprises an upper rod section 81, a lower rod section 84, and a first fastener 82. The upper plate 80 is fixed to the upper end of the upper rod section 81, and the lower plate 85 is fixed to the lower end of the lower rod section 84. The lower end of the upper rod section 81 is telescopically connected to the upper end of the lower rod section 84, and a first fastener 82 is provided to secure the two.

[0032] like Figure 1 and Figure 2As shown, to facilitate the adaptation to bladder skins a having different diameters at the upper and lower ends, the upper end of the upper rod 81 is inserted into the lower end of the upper plate 80, and the two are detachably fixed together by screws. A connecting plate 841 is provided in the middle of the lower rod 84, and the lower plate 85 is detachably fixed to the connecting plate 841 by screws.

[0033] like Figure 1 、 Figure 2 and Figure 3 As shown, to facilitate the installation and removal of the lower rod section 84 and, consequently, the replacement of the lower disc 85, the lower rod section 84 is detachably fixedly connected to the light-transmitting plate 88. Specifically, the fixture 8 also includes an upper connecting seat 86 and a lower connecting seat 89. A positioning boss 862 is provided at the lower end of the upper connecting seat 86. The upper connecting seat 86 is fixedly connected to the lower connecting seat 89, and the positioning boss 862 is embedded in the light-transmitting plate 88, thereby fixing the light-transmitting plate 88 between the upper connecting seat 86 and the lower connecting seat 89. In other words, the upper connecting seat 86 and the lower connecting seat 89 are detachably fixedly attached to the upper and lower end surfaces of the light-transmitting plate 88.

[0034] like Figure 1 and Figure 2 As shown, preferably, the upper connecting seat 86 and the lower connecting seat 89 are detachably fixed together by screws. Elastic washers 87 are provided between the light-transmitting plate 88 and the upper connecting seat 86 and the lower connecting seat 89 to prevent the light-transmitting plate 88 from being crushed when the screws are tightened on the upper connecting seat 86 and the lower connecting seat 89.

[0035] like Figure 1 and Figure 2 As shown, the lower end of the lower plate 85 is provided with a recess 852 and a positioning hole 851; the upper end of the upper connecting seat 86 is fixedly provided with a latch 861; and the lower connecting seat 89 is equipped with a second fastener 891. After the lower plate 85 is fixedly connected to the connecting plate 841, the lower end of the lower rod 84 is passed through the upper connecting seat 86 and the lower connecting seat 89, so that the recess 852 of the lower plate 85 is nested in the upper end of the upper connecting seat 86 and the positioning hole 851 is nested in the latch 861. The lower end of the lower rod 84 is then locked to the lower connecting seat 89 by the second fastener 891. At this point, the lower plate 85 and the lower rod 84 are detachably fixed to the upper connecting seat 86 and the lower connecting seat 89.

[0036] like Figure 1 and Figure 2 As shown, preferably, the lower end side wall of the lower section rod 84 is provided with a limiting groove 842 that cooperates with the second fastener 891, and the free end of the second fastener 891 is clamped in the limiting groove 842, thereby locking the lower end of the lower section rod 84 to the lower connecting seat 89.

[0037] like Figure 1 、 Figure 2 and Figure 3As shown, the utility model also discloses and protects a bag skin size measuring device, which includes a frame 6 and the fixture 8 described in the structure; the frame 6 is horizontally rotatably provided with a workbench 7, and the workbench 7 is provided with a plurality of fixtures 8 for fixing the bag skin a in a circular distribution, and the frame 6 is provided with a loading station 1, at least one size measuring station and an unloading station 5 in a circular distribution around the workbench 7.

[0038] like Figure 1 、 Figure 2 and Figure 3 As shown, there are three dimension measurement stations, each equipped with a height measuring mechanism 2 , a thickness measuring mechanism 3 and a diameter measuring mechanism 4 .

[0039] The height measurement mechanism 2 mainly includes a three-dimensional line scan camera. Of course, there are many mechanisms or devices for height measurement, and those skilled in the art can refer to the existing technology for implementation, and no excessive restrictions are made here.

[0040] Thickness measurement mechanism 3 includes, but is not limited to, two cameras, one of which is positioned above jig 8 and the other (obscured by frame 6 and workbench 7) below the jig. Of course, numerous mechanisms or devices are available for thickness measurement, and those skilled in the art may refer to existing technologies for implementation, so this is not intended to limit the scope of this disclosure.

[0041] Diameter measurement mechanism 4 includes two cameras, one of which is located above jig 8, and the other (obscured by frame 6 and workbench 7) is located below the jig. Of course, many mechanisms or devices are available for diameter measurement, and those skilled in the art can refer to existing technologies for implementation, so this is not intended to limit the scope of this disclosure.

[0042] like Figure 3 As shown, to enhance safety, loading station 1 is equipped with a grating sensor module 11. If grating sensor module 11 is triggered by an obstruction, the entire system automatically pauses to prevent worker injury. Unloading station 5 is equipped with a robot 51, which removes the capsule skin a from the jig 8, enabling automatic unloading.

[0043] The above is only a specific implementation method of the present invention, but the design concept of the present invention is not limited to this. Any non-substantial changes to the present invention using this concept shall be deemed as an infringement of the protection scope of the present invention.

Claims

1. A tool for fixing a capsule skin, characterized by: The invention comprises an upper plate (80), a connecting rod, a lower plate (85), a light-transmitting plate (88) and a workbench (7); the workbench (7) is provided with a hollow portion (72), the light-transmitting plate (88) is fixedly covered on the hollow portion (72), the lower plate (85) is fixed on the light-transmitting plate (88), and the upper plate (80) is fixed on the upper part of the lower plate (85) through the connecting rod; the lower end of the bag skin (a) is nested in the lower plate (85) and abuts against the light-transmitting plate (88), and the upper end of the bag skin (a) is nested in the upper plate (80).

2. A jig for fixing a bladder skin according to claim 1, characterized in that: The light shielding ring (83) is fixedly connected to the workbench (7) and covers the edge of the light-transmitting plate (88). The light-transmitting plate (88) exposed between the light shielding ring (83) and the lower plate (85) forms a visible area.

3. A jig for fixing a bladder skin according to claim 1 or 2, characterized in that: The workbench (7) is provided with a positioning groove (71), the hollow portion (72) is provided in the middle of the bottom of the positioning groove (71), and the light-transmitting plate (88) is fixedly embedded in the positioning groove (71).

4. The tool for fixing the capsule skin according to claim 1, characterized in that: The lower end of the lower disk (85) is provided with a recess (852) and a positioning hole (851); the fixture (8) further includes an upper connecting seat (86) and a lower connecting seat (89), and the lower end of the upper connecting seat (86) is provided with a positioning boss (862); the upper connecting seat (86) is fixedly connected to the lower connecting seat (89), and the positioning boss (862) is embedded in the light-transmitting plate (88), so that the light-transmitting plate (88) is fixedly clamped between the upper connecting seat (86) and the lower connecting seat (89), and the recess (852) of the lower disk (85) is embedded in the upper end of the upper connecting seat (86).

5. A jig for fixing a bladder skin according to claim 4, characterized in that: A positioning hole (851) is provided at the lower end of the lower disk (85), a latch (861) is fixedly provided at the upper end of the upper connecting seat (86), and the positioning hole (851) is nested in the latch (861).

6. A jig for fixing a bladder skin according to claim 4 or 5, characterized in that: The connecting rod comprises an upper rod section (81) and a lower rod section (84), wherein the upper disc body (80) is fixedly connected to the upper end of the upper rod section (81); the lower end of the upper rod section (81) is telescopically plugged into the upper end of the lower rod section (84) and is provided with a first fastener (82); the middle portion of the lower rod section (84) is fixedly connected to the lower disc body (85), the lower end of the lower rod section (84) is passed through the upper connecting seat (86) and the lower connecting seat (89), and is locked to the lower connecting seat (89) by a second fastener (891).

7. A jig for fixing a bladder skin according to claim 6, characterized in that: A connecting disc (841) is provided in the middle of the lower rod (84), and the connecting disc (841) is fixedly connected to the lower disc body (85).

8. The tool for fixing the capsule skin according to claim 1, characterized in that: The upper disk body (80) is provided with a clearance groove (801).

9. A capsule size measuring device, comprising a frame (6), characterized in that: It also includes a jig for fixing the bladder skin according to any one of claims 1 to 8; the frame (6) is provided with a horizontally rotatable workbench (7), the workbench (7) is provided with a plurality of jigs (8) for fixing and placing the bladder skin (a) in a circular distribution, and the frame (6) is provided with a loading station (1), at least one size measuring station and an unloading station (5) in a circular distribution around the workbench (7).

10. The device for measuring the size of a capsule as claimed in claim 9, characterized in that: The number of the dimension measurement stations is three, each of which is equipped with a height measuring mechanism (2), a thickness measuring mechanism (3) and a diameter measuring mechanism (4).