Self-adaptive hand-cranking encoder zero correction structure

The buffer component and correction component of the adaptive hand-cranked encoder zero position correction structure solve the problem of poor buffering effect, improve the stability and accuracy of the encoder, and extend its service life.

CN223425996UActive Publication Date: 2025-10-10WUXI MEDRE PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202422680247.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-10-10
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

The existing adaptive hand-cranked encoder zero-position correction structure has a poor buffering effect during operation, causing the inertial impact force to be directly transmitted to the inside of the encoder, affecting the accuracy and life.

Method used

An adaptive hand-cranked encoder zero position correction structure is designed, which includes a buffer component and a correction component. It uses components such as a rotating motor, a photosensitive sensor, and a rubber buffer strip to achieve smooth rotation and buffer external impact force, ensuring that the encoder is in the best working state.

Benefits of technology

It effectively reduces the impact of impact on the encoder, improves the accuracy and life of the encoder, and ensures the accuracy of the test results and the practicality of the device.

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Abstract

The utility model discloses a zero correction structure of a self-adaptive hand-cranking encoder, which belongs to the technical field of encoder finishing, and is characterized by comprising a shell, a rotating wheel is rotatably connected to the rear side of the top of the shell, an encoder body is fixedly connected to the front side in the shell, a knob is fixedly connected to the top of the rotating wheel, and the knob is fixedly connected to the rear side of the shell. And one side, away from the rotary knob, of the rotating wheel is fixedly connected with a connecting rod, and one side, away from the rotating wheel, of the connecting rod extends into the shell and is fixedly connected with a light-transmitting disc, so that the problems that the buffering effect of an existing self-adaptive hand-cranking encoder zero correction structure is poor, and in the working process of the encoder, when detected equipment is started and stopped, the detected equipment is not influenced by the buffering effect of the existing self-adaptive hand-cranking encoder zero correction structure are solved. The problems that certain inertial impact is generated due to the fact that the buffering effect is poor, the impact force can be directly transmitted to the internal structure of the encoder, parts of the encoder are subjected to large stress, the precision and the service life of the encoder are affected, and the practicability of the device is reduced are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to encoder finishing technical field, especially in an adaptive hand encoder zero correction structure. BACKGROUND

[0002] Encoder is the necessary component of servo control system, needs to correspond with the zero of encoder and motor when assembling, and the usual zero adjustment method is: first, encoder and servo motor are adjusted to zero state at the same time, then the main shafts of the two are connected, and finally locked and fixed, but in the connecting process, the main shaft of encoder is easy to rotate, so that the encoder is no longer in the zero state, but it is very difficult to rotate the main shaft of encoder to make the encoder again in the zero state after the connection is completed.

[0003] At present, the adjustment mode is limited by the size of the encoder, and more axial space can be reserved for the large-size encoder to use pliers and other tools to clamp the encoder shaft to rotate, but for small-size encoder, it is not possible to reserve enough axial space, so it is not possible to use pliers to clamp the main shaft, in this case, the encoder and the motor must be separated and then the encoder main shaft is rotated to adjust the zero position, which is very inconvenient.

[0004] The existing patent (announcement number: CN215114616U) discloses a zero adjustment device of an encoder, the trapezoidal transmission block is provided on the position of the encoder shell located in the light transmission disc, the inclined surface of the trapezoidal transmission block can be in contact with the light transmission disc through the extrusion of the insertion rod, so as to drive the light transmission disc to rotate through the rotation of the insertion rod, realize the manual adjustment of the rotation position of the light transmission disc, and the zero operation can be carried out after the use of the encoder is completed, so that the next measurement can be accurately calculated.

[0005] In view of the above problems, the existing patent provides a solution, but the buffering effect is not good, and in the working process of the encoder, inertia impact will be generated when the detected equipment starts and stops, and due to the poor buffering effect, the impact force may be directly transmitted to the internal structure of the encoder, resulting in that the zero parts of the encoder are subjected to a large stress, which affects the precision and service life of the encoder, and reduces the practicability of the device.

[0006] Therefore, an adaptive hand encoder zero correction structure is proposed. UTILITY MODEL CONTENTS

[0007] The utility model discloses a purpose lies in, provide a kind of self-adapting hand encoder zero position correction structure, can solve the buffer effect of the zero position correction structure of current self-adapting hand encoder is not good, in the working process of encoder, when the equipment being detected starts and stops, certain inertial impact will be generated, since the buffer effect is not good, impact force can be directly transmitted to the internal structure of encoder, leading to the zero component of encoder to be subjected to greater stress, its precision and life are affected, reduce the practicability of the device.

[0008] To realize the above-mentioned purpose, the utility model provides the following technical scheme: a kind of self-adapting hand encoder zero position correction structure, including shell, the rear side of the top of shell is rotatably connected with rotating wheel, and the front side of shell inside is fixedly connected with encoder main body, the top of rotating wheel is fixedly connected with knob, and the side of rotating wheel away from knob is fixedly connected with connecting rod, the side of connecting rod away from rotating wheel extends to the inside of shell and is fixedly connected with light transmission disc, and the top of light transmission disc is provided with photosensitive sensor, the bottom of shell is fixedly connected with buffer assembly, and the top of shell is fixedly connected with correction assembly, the buffer assembly includes storage block, the bottom of the inside of storage block is movably connected with support plate, and the top of storage block is fixedly connected with the bottom of shell;

[0009] The correction assembly includes a protective cover, the top of the inner wall of the protective cover is fixedly connected with a rotating motor, and the protective cover is rotatably connected to the top of the shell, the output end of the rotating motor is fixedly connected with a rotating rod, the side of the rotating rod away from the rotating motor is fixedly connected with a connecting wheel, and the surface of the connecting wheel is in contact with the surface of the rotating wheel.

[0010] Preferably, the four corners of the top of the support plate are fixedly connected with moving columns, and the side of the moving columns away from the support plate is fixedly connected with a moving block, the surface of the moving block is movably connected with a storage cylinder, and the surface of the storage cylinder is provided with a through hole, the side of the moving block away from the moving column is fixedly connected with a spring, and the side of the spring away from the moving block is fixedly connected with the top of the inner wall of the storage cylinder.

[0011] Preferably, the material of the support plate is made of rubber.

[0012] Preferably, the bottom of the storage block is provided with a connecting groove for cooperating with the support plate, the side of the storage cylinder away from the support plate is fixedly connected with the top of the inner wall of the connecting groove, and the inside of the connecting groove is provided with a buffer solution.

[0013] Preferably, the front side of the top of the protective cover is fixedly connected with a control panel, and the control panel is electrically connected with the rotating motor and the photosensitive sensor.

[0014] Preferably, the bottom of the protective cover is fixedly connected with a rubber buffer strip, and the rubber buffer strip is in close contact with the surface of the shell.

[0015] Preferably, a connecting hole for use with a connecting rod is opened on the rear side of the top of the housing, and the surface of the connecting rod contacts the inner wall of the connecting hole.

[0016] Preferably, the surface of the knob is provided with a scale.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] 1. This application provides a buffer component to buffer external impact forces, thereby keeping the device stable and effectively reducing the impact of the impact force on the internal structure of the encoder, thus avoiding damage to the device, ensuring the accuracy of the encoder detection results, and extending the service life of the device.

[0019] 2. This application can protect the knob of the hand-cranked encoder by setting a correction component, ensuring that the knob works in a relatively safe and stable environment, thereby ensuring the operating accuracy and service life of the knob. At the same time, the component can also perform real-time detection of the encoder, so that the encoder can be corrected in time, ensuring the detection results of the encoder and improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is the overall structural diagram of the zero position correction structure of the adaptive hand-cranked encoder of the present utility model;

[0021] Figure 2 This is a side view of the zero position correction structure of the adaptive hand-cranked encoder of the utility model;

[0022] Figure 3 This is a schematic diagram of the connection between the housing and the optical disc of the utility model;

[0023] Figure 4 This is a schematic structural diagram of the buffer assembly of the utility model;

[0024] Figure 5 This is a structural diagram of the correction component of the utility model.

[0025] In the figure, 1. housing; 2. rotating wheel; 3. encoder body; 4. knob; 5. connecting rod; 6. transparent optical disc; 7. photosensor; 8. buffer assembly; 801. storage block; 802. support plate; 803. moving column; 804. moving block; 805. storage cylinder; 806. through hole; 807. spring; 9. correction assembly; 901. protective cover; 902. rotating motor; 903. rotating rod; 904. connecting wheel; 10. connecting slot; 11. control panel; 12. rubber buffer strip; 13. connecting hole. DETAILED DESCRIPTION

[0026] Clearly, the described embodiments are merely a part of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those ordinarily skilled in the art without creative work fall within the scope of the present application.

[0027] Please refer to Figures 1-5 The present application provides technical solutions:

[0028] The adaptive hand encoder zero correction structure comprises an outer shell 1, a rotating wheel 2 rotatably connected to the rear side of the top of the outer shell 1, an encoder main body 3 fixedly connected to the front side of the inside of the outer shell 1, a knob 4 fixedly connected to the top of the rotating wheel 2, a connecting rod 5 fixedly connected to the side of the rotating wheel 2 away from the knob 4, a light transmission disc 6 extending to the inside of the outer shell 1 from the side of the connecting rod 5 away from the rotating wheel 2 and fixedly connected to the connecting rod 5, a photosensitive sensor 7 arranged on the top of the light transmission disc 6, a buffer assembly 8 fixedly connected to the bottom of the outer shell 1, and a correction assembly 9 fixedly connected to the top of the outer shell 1.

[0029] The correction assembly 9 comprises a protective cover 901, a rotating motor 902 fixedly connected to the top of the inner wall of the protective cover 901, the protective cover 901 rotatably connected to the top of the outer shell 1, a rotating rod 903 fixedly connected to the output end of the rotating motor 902, a connecting wheel 904 fixedly connected to the side of the rotating rod 903 away from the rotating motor 902, and the surface of the connecting wheel 904 in contact with the surface of the rotating wheel 2.

[0030] In the embodiment, the rotating rod 903 is driven to rotate by rotating the motor 902, the connecting wheel 904 is driven to rotate stably, the rotating wheel 2 is driven to rotate stably, the connecting rod 5 is driven to rotate the light-transmitting disc 6 and the photosensitive sensor 7 stably, the encoder can be adjusted, the convenience of the correction assembly 9 is improved, the feedback result of the photosensitive sensor 7 can be observed in real time under the action of the control panel 11, the control panel 11 can accurately control the work of the correction assembly 9, the encoder can be adjusted more accurately, the error caused by improper adjustment is reduced, the encoder is ensured to be in the best working state all the time, the accuracy of the device is improved, the supporting plate 802 is used in cooperation with the connecting groove 10, the supporting plate 802 moves stably under the limitation of the connecting groove 10, the moving column 803 and the moving block 804 move stably in the inside of the storage cylinder 805 and compress the spring 807, the spring 807 generates a reaction force under the action of the spring 807, the supporting plate 802 moves stably, the excess impact force can be buffered, the stability of the device is ensured, the convenience of the device is improved, the impact force can be further dispersed and buffered under the action of the buffer solution, the internal encoder main body 3 and other precise components are protected, and the convenience of the buffer assembly 8 is improved.

[0031] Specifically, as shown in Figure 4 The four corners of the top of the supporting plate 802 are fixedly connected with the moving columns 803, the side, away from the supporting plate 802, of each moving column 803 is fixedly connected with the moving block 804, the surface of the moving block 804 is movably connected with the storage cylinder 805, the surface of the storage cylinder 805 is provided with the penetrating hole 806, the side, away from the moving column 803, of the moving block 804 is fixedly connected with the spring 807, and the side, away from the moving block 804, of the spring 807 is fixedly connected with the top of the inner wall of the storage cylinder 805.

[0032] Specifically, as shown in Figure 2 , Figure 4 The material of the supporting plate 802 is rubber.

[0033] Specifically, as shown in Figure 2 , Figure 4 The bottom of the storage block 801 is provided with the connecting groove 10 used in cooperation with the supporting plate 802, the side, away from the supporting plate 802, of the storage cylinder 805 is fixedly connected with the top of the inner wall of the connecting groove 10, and the inside of the connecting groove 10 is provided with the buffer solution.

[0034] In this embodiment: through the coordinated use of the support plate 802 and the connecting groove 10, the support plate 802 moves smoothly under the restriction of the connecting groove 10, driving the moving column 803 and the moving block 804 to move smoothly inside the storage tube 805 and compress the spring 807, and under the action of the spring 807, it generates a reaction force, which can drive the support plate 802 to return to its original position smoothly, and can buffer excess impact force, thereby ensuring the stability of the device and improving the convenience of using the device. Then, under the action of the buffer, the impact force can be further dispersed and buffered, effectively reducing local pressure, thereby protecting the internal encoder body 3 and other precision components, and improving the convenience of using the buffer assembly 8.

[0035] Specifically, such as Figure 1 、 Figure 2 、 Figure 5 As shown, a control panel 11 is fixedly connected to the front side of the top of the protective cover 901 , and the control panel 11 is electrically connected to the rotating motor 902 and the photosensor 7 .

[0036] Specifically, such as Figure 1 、 Figure 2 、 Figure 5 As shown, a rubber buffer strip 12 is fixedly connected to the bottom of the protective cover 901 , and the rubber buffer strip 12 is in close contact with the surface of the housing 1 .

[0037] In this embodiment: through the action of the control plate 11, the feedback results of the photosensor 7 can be observed in real time, so that the control plate 11 can accurately control the operation of the correction component 9, thereby being able to adjust the encoder more accurately, reducing the errors that may be caused by improper adjustment, and improving the convenience of using the correction component 9. Then, under the action of the rubber buffer strip 12, not only can the knob 4 of the hand-cranked encoder be protected, but it can also be sealed to prevent moisture and dust from entering the interior, thereby ensuring the normal operation of the encoder body 3 and other components and increasing the service life of the device.

[0038] Specifically, such as Figure 3 As shown, a connecting hole 13 for cooperating with the connecting rod 5 is opened on the rear side of the top of the housing 1 , and the surface of the connecting rod 5 contacts the inner wall of the connecting hole 13 .

[0039] Specifically, such as Figure 3 As shown, the surface of the knob 4 is provided with scales.

[0040] In this embodiment: by cooperating with the connecting rod 5 and the connecting hole 13, the connecting rod 5 can move smoothly under the restriction of the connecting hole 13, so that the knob 4 can smoothly adjust the transparent optical disk 6 and the photosensor 7, and the rotation angle of the knob 4 can be accurately adjusted through the scale on the surface of the knob 4, so that the encoder can be accurately adjusted, thereby ensuring the accuracy of the encoder detection and improving the convenience of using the device.

[0041] Working principle: When using the hand-cranked encoder, by turning the knob 4, the rotating wheel 2 is driven to rotate smoothly, and the connecting rod 5 is moved smoothly under the restriction of the connecting hole 13, which can drive the transparent optical disc 6 and the light-sensitive sensor 7 to move, and the angle of rotation of the knob 4 can be accurately adjusted through the scale on the surface of the knob 4, so that the encoder can be accurately adjusted to ensure the accuracy of the encoder detection. Then, under the action of the protective cover 901 and the rubber buffer strip 12, not only can the knob 4 of the hand-cranked encoder be protected, but it can also be sealed to prevent moisture and dust from entering the interior, thereby ensuring the normal operation of the encoder body 3 and other components, and by rotating the motor 902 to drive the rotating rod 903 to rotate, driving the connecting wheel 904 to rotate smoothly, and synchronously driving the rotating wheel 2 to rotate smoothly, the connecting rod 5 can smoothly drive the transparent optical disc 6 and the light-sensitive sensor 7 to rotate, so that the encoder can be adjusted, and then Under the action of the control plate 11, the feedback results of the photosensor 7 can be observed in real time, so that the control plate 11 can accurately control the operation of the correction component 9, thereby being able to adjust the encoder more accurately, reducing errors that may be caused by improper adjustment, and ensuring that the encoder is always in the best working state. Through the coordinated use of the support plate 802 and the connecting groove 10, the support plate 802 moves smoothly under the restriction of the connecting groove 10, driving the moving column 803 and the moving block 804 to move smoothly inside the storage tube 805 and compress the spring 807, and under the action of the spring 807, it generates a reaction force, which can drive the support plate 802 to return to its original position smoothly, and can buffer excess impact force, thereby ensuring the stability of the device. Then, under the action of the buffer, the impact force can be further dispersed and buffered, effectively reducing local pressure, thereby protecting the internal encoder body 3 and other precision components.

[0042] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An adaptive hand-cranked encoder zero position correction structure, comprising a housing (1), characterized in that: The rear side of the top of the housing (1) is rotatably connected to a rotating wheel (2), and the front side of the interior of the housing (1) is fixedly connected to an encoder body (3), the top of the rotating wheel (2) is fixedly connected to a knob (4), and the side of the rotating wheel (2) away from the knob (4) is fixedly connected to a connecting rod (5), the side of the connecting rod (5) away from the rotating wheel (2) extends to the interior of the housing (1) and is fixedly connected to a transparent optical disc (6), and the top of the transparent optical disc (6) is provided with a light-sensitive sensor (7), the bottom of the housing (1) is fixedly connected to a buffer assembly (8), and the top of the housing (1) is fixedly connected to a correction assembly (9), the buffer assembly (8) includes a storage block (801), the bottom of the interior of the storage block (801) is movably connected to a support plate (802), and the top of the storage block (801) is fixedly connected to the bottom of the housing (1); The correction assembly (9) comprises a protective cover (901), the top of the inner wall of the protective cover (901) is fixedly connected to a rotating motor (902), and the protective cover (901) is rotatably connected to the top of the housing (1), the output end of the rotating motor (902) is fixedly connected to a rotating rod (903), and the side of the rotating rod (903) away from the rotating motor (902) is fixedly connected to a connecting wheel (904), and the surface of the connecting wheel (904) is in contact with the surface of the rotating wheel (2).

2. The adaptive hand-crank encoder zero position correction structure according to claim 1, characterized in that: The four corners of the top of the support plate (802) are fixedly connected to a moving column (803), and the side of the moving column (803) away from the support plate (802) is fixedly connected to a moving block (804), the surface of the moving block (804) is movably connected to a storage cylinder (805), and the surface of the storage cylinder (805) is provided with a through hole (806), the side of the moving block (804) away from the moving column (803) is fixedly connected to a spring (807), and the side of the spring (807) away from the moving block (804) is fixedly connected to the top of the inner wall of the storage cylinder (805).

3. The adaptive hand-crank encoder zero position correction structure according to claim 1, characterized in that: The support plate (802) is made of rubber.

4. The adaptive hand-cranked encoder zero position correction structure according to claim 2, characterized in that: The bottom of the storage block (801) is provided with a connecting groove (10) for use with the support plate (802), and the side of the storage cylinder (805) away from the support plate (802) is fixedly connected to the top of the inner wall of the connecting groove (10), and a buffer solution is provided inside the connecting groove (10).

5. The adaptive hand-crank encoder zero position correction structure according to claim 1, characterized in that: A control plate (11) is fixedly connected to the front side of the top of the protective cover (901), and the control plate (11) is electrically connected to the rotating motor (902) and the light sensor (7).

6. The adaptive hand-crank encoder zero position correction structure according to claim 1, characterized in that: The bottom of the protective cover (901) is fixedly connected to a rubber buffer strip (12), and the rubber buffer strip (12) is in close contact with the surface of the housing (1).

7. The adaptive hand-crank encoder zero position correction structure according to claim 1, characterized in that: A connecting hole (13) for use with the connecting rod (5) is provided on the rear side of the top of the housing (1), and the surface of the connecting rod (5) contacts the inner wall of the connecting hole (13).

8. The adaptive hand-crank encoder zero position correction structure according to claim 1, characterized in that: The surface of the knob (4) is provided with a scale.

Citation Information

Patent Citations

  • Zero adjusting device of encoder

    CN215114616U