Multi-adaptive photoelectric coded disc debugging tool

By designing a multi-adaptive photoelectric encoder debugging tooling, we can achieve fast and accurate debugging of various photoelectric encoders, solve the problems of high cost and low debugging efficiency of existing equipment, and provide a flexible debugging solution.

CN223425998UActive Publication Date: 2025-10-10CHINA SATELLITE MARITIME MEASUREMENT & CONTROL DEPT
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Patent Information

Application Number
CN202422857542.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-10-10
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

Existing photoelectric encoder debugging equipment is expensive and inconvenient to repair, with low on-site debugging efficiency, and cannot meet the debugging needs of various encoders.

Method used

A multi-adaptive photoelectric encoder debugging tool is designed, which includes four test cables, a connection board, a DC regulated power supply, and a Kvaser Leaf Light V2 bus analyzer. It is connected to a computer host via a USB interface to achieve CAN communication and power supply, and supports the debugging of various photoelectric encoders.

Benefits of technology

It improves the efficiency and flexibility of photoelectric code disk debugging, reduces costs, is suitable for debugging of various code disks, is easy to operate, and records can be archived for easy reuse.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-adaptation photoelectric coded disc debugging tool, which comprises a four-port test line used for being connected with a photoelectric coded disc to be debugged, and a power supply part and an analyzer part which are respectively connected with the four-port test line through a connecting plate, the power supply part is a direct-current voltage-stabilized power supply and is used for providing 24V working voltage for the photoelectric coded disc, and the analyzer part is used for analyzing the photoelectric coded disc to be debugged. The analyzer part comprises a Kvaser Leaf Light V2 bus analyzer, one end of the Kvaser Leaf Light V2 bus analyzer is connected with a computer host through a USB interface, and the other end of the Kvaser Leaf Light V2 bus analyzer is connected with the connecting plate through a first serial port and then is in communication connection with the four-port test line so as to ensure CAN communication between the analyzer part and the photoelectric encoder. According to the utility model, post personnel can carry out parameter modification on the photoelectric coded disc conveniently, and the photoelectric coded disc debugging device is suitable for debugging of various coded discs, and is also suitable for debugging of various devices by adding a four-port aviation plug test line and the like.
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Description

Technical Field

[0001] The utility model belongs to the field of electrical engineering, and in particular relates to a multi-adaptive photoelectric code disk debugging tool, which is convenient for debugging and can adapt to the debugging of various code disks. Background Art

[0002] A photoelectric encoder, also known as a photoelectric encoder, compiles and converts signals or data into a form that can be communicated, transmitted, and stored. It converts angular displacement into an electrical signal. This device is widely used in satellite communication antennas. As an angle calibration device, it provides antenna operators with current antenna angle information and is crucial for proper antenna rotation. Modifying and configuring this device's parameters primarily relies on pre-shipment configuration by the manufacturer, which is relatively costly. In the event of equipment failure, the equipment must be sent back for repair, which can be time-consuming. Therefore, a simple tooling design is desired to facilitate this operation.

[0003] The photoelectric encoder uses the CAN bus communication protocol to exchange information with the lower computer. The CAN bus uses twisted-pair cables to transmit signals, which requires a 120-ohm matching resistor to be installed at each end of the loop. Utility Model Content

[0004] The purpose of the utility model is to provide a multi-adaptive photoelectric code disk debugging tool, by using the debugging tool, rapid and accurate debugging can be achieved, and debugging efficiency can be improved.

[0005] The utility model is realized through the following technical solutions:

[0006] A multi-adaptive photoelectric encoder debugging tool includes four test leads for connecting to the photoelectric encoder to be debugged, and a power supply and an analyzer respectively connected to the four test leads via a connection board. The power supply is a DC regulated power supply for providing a 24V operating voltage for the photoelectric encoder. The analyzer includes a Kvaser Leaf Light V2 bus analyzer. One end of the Kvaser Leaf Light V2 bus analyzer is connected to a computer host via a USB interface, and the other end is connected to the connection board via a first serial port and then to the four test leads to ensure CAN communication between the analyzer and the photoelectric encoder.

[0007] Specifically, port 1 of the four-port test line is used for CANH communication, port 4 is used for CANL communication, port 2 is used to connect the live wire, and port 3 is used to connect the ground wire. There are a total of 9 terminals on the serial port interface of the first serial port, among which terminal 2 is connected to a wire for CANH communication, and terminal 7 is connected to another wire for CANL communication. The two wires are respectively connected to port 1 for CANH communication and port 4 for CANL communication of the four-port test line through the interface of the adapter board to ensure CAN communication between the analyzer part and the photoelectric encoder; the positive and negative poles of the DC regulated power supply are respectively connected to a power line, which is connected to port 2 for connecting the live wire and port 3 for connecting the ground wire of the four-port test line through the adapter board to ensure the power supply of the photoelectric encoder.

[0008] Preferably, the negative and positive poles of the DC regulated power supply are respectively connected to the a and b interfaces of the adapter board, and are connected to the 3 ports for connecting the ground wire and the 2 ports for connecting the live wire of the four-port test line through the 1 and 2 interfaces of the adapter board to ensure the power supply of the photoelectric code disk; the serial port interface of the first serial port has a total of 9 terminals, of which terminal 2 is connected to a wire for CANH communication, and terminal 7 is connected to another wire for CANL communication. The two wires are respectively connected to the e and f interfaces of the adapter board, and are connected to the 1 port for CANH communication and the 4 port for CANL communication of the four-port test line through the 5 and 6 interfaces of the adapter board to ensure CAN communication between the analyzer part and the photoelectric code disk.

[0009] Better yet, in order to increase the tool's suitability for debugging a variety of instruments, a 9-port serial port test cable and a four-port aviation plug test cable are added to one end of the four-port test cable to enable switching between different device interfaces.

[0010] Specifically, in parallel with the four-port test line, the connection board is also connected to a four-port aviation plug test line with a test port function arrangement different from that of the four-port test line, which is used to realize the switching connection of different device interfaces. A second serial port is also provided between the connection board and the four-port test line and the four-port aviation plug test line, which is used to allow the current provided by the power supply part to power the four-port test line and the devices connected to the four-port aviation plug test line respectively, and to allow the analyzer part to communicate with the devices connected to the four-port test line and the four-port aviation plug test line respectively.

[0011] Furthermore, the second serial port is a 9-port serial port, wherein port 1 is used to connect the ground wire, port 2 is used to connect the live wire, port 7 is used for CANH communication, and port 8 is used for CANL communication. Ports 1 and 2 are respectively connected to interfaces 1 and 2 of the adapter board to provide working voltage, and ports 7 and 8 are respectively connected to interfaces e and f of the adapter board to realize information transmission of CAN communication;

[0012] The four-port aviation plug test cable features port 1 for ground, port 2 for live, port 3 for CANH communication, and port 4 for CANL communication. Ports 1 and 2 connect to ports 1 and 2 on the adapter board to provide operating voltage, while ports 3 and 4 connect to ports e and f on the adapter board to enable CAN communication information transmission. Users can also add additional device plugs for debugging as needed.

[0013] Preferably, the photoelectric code disk is an azimuth code disk, a pitch code disk, a cross code disk or a polarization code disk.

[0014] The beneficial effects of the utility model are:

[0015] The multi-adaptive photoelectric code disk debugging tool of the utility model has an ingenious structure, which is convenient for personnel to modify the parameters of the photoelectric code disk, can greatly improve work efficiency, reduce costs, and is suitable for debugging a variety of code disks. By adding a four-port aviation plug test line, etc., it can also be used for debugging a variety of equipment. It is flexible to use, highly adaptable and practical, and has the following advantages:

[0016] 1. Simple to make, easy to operate, and easy for staff to get started;

[0017] 2. The debugging records can be archived for easy reading next time;

[0018] 3. Flexible use. When connected to a variety of plugs, it can meet the debugging needs of different interface devices. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] For ease of explanation, the present invention is described in detail with reference to the following specific embodiments and accompanying drawings.

[0020] Figure 1 This is a schematic diagram of the connection structure of Example 1 of the utility model;

[0021] Figure 2 This is a schematic diagram of the connection structure of Example 2 of the present utility model. DETAILED DESCRIPTION Example

[0022] like Figure 1As shown, the multi-adaptive photoelectric encoder debugging tool includes four test lines for connecting to the photoelectric encoder to be debugged, and a power supply part and an analyzer part respectively connected to the four test lines through a connection board. The power supply part is a DC regulated power supply for providing a 24V operating voltage for the photoelectric encoder. The analyzer part includes a Kvaser Leaf Light V2 bus analyzer. One end of the Kvaser Leaf Light V2 bus analyzer is connected to a computer host via a USB interface, and the other end is connected to the connection board through a first serial port and then communicated with the four test lines to ensure CAN communication between the analyzer part and the photoelectric encoder.

[0023] Specifically, port 1 of the four-port test line is used for CANH communication, port 4 is used for CANL communication, port 2 is used to connect the live wire, and port 3 is used to connect the ground wire. There are a total of 9 terminals on the serial port interface of the first serial port, among which terminal 2 is connected to a wire for CANH communication, and terminal 7 is connected to another wire for CANL communication. The two wires are respectively connected to port 1 for CANH communication and port 4 for CANL communication of the four-port test line through the interface of the adapter board to ensure CAN communication between the analyzer part and the photoelectric encoder; the positive and negative poles of the DC regulated power supply are respectively connected to a power line, which is connected to port 2 for connecting the live wire and port 3 for connecting the ground wire of the four-port test line through the adapter board to ensure the power supply of the photoelectric encoder.

[0024] The negative and positive poles of the DC regulated power supply are respectively connected to the a and b interfaces of the adapter board, and are connected to the 3th port for connecting the ground wire and the 2th port for connecting the live wire of the four-port test line through the 1 and 2 interfaces of the adapter board to ensure the power supply of the photoelectric encoder; the serial port interface of the first serial port has a total of 9 terminals, among which terminal 2 is connected to a wire for CANH communication, and terminal 7 is connected to another wire for CANL communication. The two wires are respectively connected to the e and f interfaces of the adapter board, and are connected to the 1st port for CANH communication and the 4th port for CANL communication of the four-port test line through the 5 and 6 interfaces of the adapter board to ensure CAN communication between the analyzer part and the photoelectric encoder.

[0025] The photoelectric code disk is an azimuth code disk, a pitch code disk, a cross code disk or a polarization code disk.

[0026] The method for debugging using the multi-adaptive photoelectric encoder debugging tool of the utility model is as follows:

[0027] Optical encoders are categorized as azimuth, elevation, cross, and polarization encoders, depending on their intended use. Each encoder requires different parameter settings. To debug an optical encoder, a DC regulated power supply provides 24V DC operating voltage. After opening the Kvaser debugging software on a computer, modify the encoder ID, baud rate, and other information as needed. To begin, connect the pre-assembled four-port test lead to the optical encoder to be debugged. The power cables from ports 2 and 3 of the four-port test lead are connected to the DC regulated power supply via an adapter board. The CANH and CANL signal lines from ports 1 and 4 of the four-port test lead are connected to terminals 2 and 7 of the first serial port connected to the Kvaser Leaf Light V2 bus analyzer, respectively, via the adapter board. Turn on the DC regulated power supply and provide 24V DC power to the optical encoder. Once the optical encoder receives the operating voltage, it communicates with the Kvaser Leaf Light V2 bus analyzer via the two test cables connected to CANH and CANL. This information can then be queried and modified using the Kvaser debugging software on a computer. Using Kvaser debugging software on a computer, you can modify the ID number, baud rate, and other information of the optical encoder and send it to the optical encoder for storage. Kvaser debugging software can also be used to generate a parameter modification record. The next time the same optical encoder needs debugging, you can directly call up the modification record without repeating the operation. Example

[0028] like Figure 2 As shown, the multi-adaptive photoelectric code disk debugging tooling, based on Example 1, is connected to the connection board in parallel with the four-port test line. A four-port aviation plug test line with a test port function arrangement different from that of the four-port test line is used to realize the switching connection use of different device interfaces. A second serial port is also provided between the connection board and the four-port test line and the four-port aviation plug test line, which is used to allow the current provided by the power supply part to power the four-port test line and the four-port aviation plug test line respectively, and to allow the analyzer part to communicate with the devices connected to the four-port test line and the four-port aviation plug test line respectively.

[0029] The second serial port is a 9-port serial port, of which port 1 is used to connect the ground wire, port 2 is used to connect the live wire, port 7 is used for CANH communication, and port 8 is used for CANL communication. Ports 1 and 2 are respectively connected to interfaces 1 and 2 of the adapter board to provide working voltage, and ports 7 and 8 are respectively connected to interfaces e and f of the adapter board to realize information transmission of CAN communication;

[0030] Port 1 of the four-port aviation plug test cable is used to connect the ground wire, port 2 is used to connect the live wire, port 3 is used for CANH communication, and port 4 is used for CANL communication. Ports 1 and 2 are connected to interfaces 1 and 2 of the adapter board to provide working voltage, and ports 3 and 4 are connected to interfaces e and f of the adapter board to realize information transmission of CAN communication.

[0031] The method for debugging using the multi-adaptive photoelectric encoder debugging tool of the utility model is as follows:

[0032] When debugging the optical encoder, a DC regulated power supply provides a 24V DC operating voltage. After opening the Kvaser debugging software on a computer, modify the encoder's ID number, baud rate, and other information as needed. To do this, first connect the pre-assembled four-port test cable to the optical encoder to be debugged. The power cables from ports 2 and 3 of the four-port test cable are connected to the DC regulated power supply via an adapter board. The CANH and CANL signal cables from ports 1 and 4 of the four-port test cable are connected to terminals 2 and 7 of the first serial port connected to the Kvaser Leaf Light V2 bus analyzer, respectively, via the adapter board. Then, turn on the DC regulated power supply and provide 24V DC power to the optical encoder. Once the optical encoder receives the operating voltage, it communicates with the Kvaser Leaf Light V2 bus analyzer via the two test cables connected to CANH and CANL. This information can then be queried and modified using the Kvaser debugging software on a computer. Using the Kvaser debugging software on a computer, the optical encoder's ID number, baud rate, and other information can be modified and transmitted to the optical encoder for storage. You can also use Kvaser debugging software to generate a parameter modification record table. The next time the same type of optical encoder needs to be debugged, you can directly call the modification record without repeating the operation.

[0033] If there are other devices similar to the encoder that need to be debugged, but the test port function arrangement is different from the above four-port test line interface, use a four-port aviation plug test line with the same test port function arrangement to connect and test according to the above method.

[0034] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that do not require creative effort should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection defined in the claims.

Claims

1. Multi-adaptive photoelectric encoder debugging tooling, characterized by: The system comprises four test lines for connecting to a photoelectric encoder to be debugged, and a power supply and an analyzer respectively connected thereto via a connection board. The power supply is a DC regulated power supply for providing a 24V operating voltage for the photoelectric encoder. The analyzer comprises a Kvaser Leaf Light V2 bus analyzer. One end of the Kvaser Leaf Light V2 bus analyzer is connected to a computer host via a USB interface, and the other end is connected to the connection board via a first serial port and then to the four test lines to ensure CAN communication between the analyzer and the photoelectric encoder. Specifically, port 1 of the four-port test line is used for CANH communication, port 4 is used for CANL communication, port 2 is used to connect the live wire, and port 3 is used to connect the ground wire. There are a total of 9 terminals on the serial port interface of the first serial port, among which terminal 2 is connected to a wire for CANH communication, and terminal 7 is connected to another wire for CANL communication. The two wires are respectively connected to port 1 for CANH communication and port 4 for CANL communication of the four-port test line through the interface of the adapter board to ensure CAN communication between the analyzer part and the photoelectric encoder; the positive and negative poles of the DC regulated power supply are respectively connected to a power line, which is connected to port 2 for connecting the live wire and port 3 for connecting the ground wire of the four-port test line through the adapter board to ensure the power supply of the photoelectric encoder.

2. The multi-adaptive photoelectric encoder debugging tool according to claim 1 is characterized in that: The negative and positive poles of the DC regulated power supply are respectively connected to the a and b interfaces of the adapter board, and are connected to the 3th port for connecting the ground wire and the 2th port for connecting the live wire of the four-port test line through the 1 and 2 interfaces of the adapter board to ensure the power supply of the photoelectric encoder; the serial port interface of the first serial port has a total of 9 terminals, among which terminal 2 is connected to a wire for CANH communication, and terminal 7 is connected to another wire for CANL communication. The two wires are respectively connected to the e and f interfaces of the adapter board, and are connected to the 1st port for CANH communication and the 4th port for CANL communication of the four-port test line through the 5 and 6 interfaces of the adapter board to ensure CAN communication between the analyzer part and the photoelectric encoder.

3. The multi-adaptive photoelectric encoder debugging tool according to claim 2, characterized in that: Add a 9-port serial port test cable and a 4-port aviation plug test cable to one end of the 4-port test cable to enable switching between different device interfaces. Specifically, in parallel with the four-port test line, the connection board is also connected to a four-port aviation plug test line with a test port function arrangement different from that of the four-port test line, which is used to realize the switching connection of different device interfaces. A second serial port is also provided between the connection board and the four-port test line and the four-port aviation plug test line, which is used to allow the current provided by the power supply part to power the four-port test line and the devices connected to the four-port aviation plug test line respectively, and to allow the analyzer part to communicate with the devices connected to the four-port test line and the four-port aviation plug test line respectively.

4. The multi-adaptive photoelectric encoder debugging tool according to claim 3, characterized in that: The second serial port is a 9-port serial port, of which port 1 is used to connect the ground wire, port 2 is used to connect the live wire, port 7 is used for CANH communication, and port 8 is used for CANL communication. Ports 1 and 2 are respectively connected to interfaces 1 and 2 of the adapter board to provide working voltage, and ports 7 and 8 are respectively connected to interfaces e and f of the adapter board to realize information transmission of CAN communication; Port 1 of the four-port aviation plug test cable is used to connect the ground wire, port 2 is used to connect the live wire, port 3 is used for CANH communication, and port 4 is used for CANL communication. Ports 1 and 2 are connected to interfaces 1 and 2 of the adapter board to provide working voltage, and ports 3 and 4 are connected to interfaces e and f of the adapter board to realize information transmission of CAN communication.

5. The multi-adaptive photoelectric encoder debugging tool according to claim 1, characterized in that: The photoelectric code disk is an azimuth code disk, a pitch code disk, a cross code disk or a polarization code disk.