Temperature control automatic alarm system for cooler of feed mill

By installing temperature sensors and temperature controllers at the cooler discharge port and building an automatic alarm system, the problem of excessively high cooler discharge temperature was solved, automatic alarm and shutdown were achieved, and feed quality and production stability were ensured.

CN223426086UActive Publication Date: 2025-10-10INNER MONGOLIA SAIFEIYA AGRI SCI & TECH DEV
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Patent Information

Application Number
CN202422368796.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-10-10
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

Existing feed mill coolers fail to issue timely alarms when the discharge temperature is too high, leading to feed quality problems and production stagnation.

Method used

A temperature sensor is installed at the discharge port of the cooler, and combined with a thermostat, relay and alarm, an automatic alarm system is constructed to automatically stop discharging and issue an alarm when the temperature exceeds the limit.

Benefits of technology

It realizes automatic alarm and shutdown when the cooler discharge temperature exceeds the limit, ensures the quality of feed, and improves the automation level and production stability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feed mill cooler temperature control automatic alarm system, which relates to an alarm device and comprises a temperature sensor, a distribution box and an alarm, the temperature sensor is arranged at a feed opening of a cooler, the distribution box and the alarm are both arranged in a central control room, a temperature controller, a relay, a circuit breaker and a control line are arranged in the distribution box, and the control line is connected with the relay. The temperature sensor is connected with the temperature controller through a shielded wire, the temperature controller is connected with the circuit breaker, and the alarm is connected with the first relay. According to the utility model, a set of temperature control system is additionally arranged on the original equipment to make up the defects of the original equipment, so that the feed quality and the normal production of a workshop are ensured.
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Description

Technical Field

[0001] The utility model relates to an alarm device, in particular to an automatic temperature control alarm system for a cooler in a feed factory. Background Art

[0002] The feed production process involves several key steps: batching, mixing, pelleting, cooling, grading, and packaging. Cooling is a crucial step. Pellets leaving the pellet mill's die should have a maximum temperature of 70°C-100°C and a moisture content of 15%-18%. After cooling, the screened material should be no more than 3°C-5°C above room temperature, and its moisture content should be reduced to 10%-12.5%. This crucial step, accomplished using a cooler, also facilitates feed transportation, storage, and preservation. If the discharge temperature of pellets is too high due to equipment or other issues, this can lead to quality problems such as mold during storage.

[0003] In summary, the utility model designs a feed factory cooler temperature control automatic alarm system. Utility Model Content

[0004] In view of the deficiencies in the existing technology, the purpose of this utility model is to provide a feed factory cooler temperature control automatic alarm system, which is installed on the original equipment to make up for the deficiencies of the original equipment and ensure the quality of feed and the normal production of the workshop.

[0005] In order to achieve the above-mentioned purpose, the utility model is implemented through the following technical scheme: a feed factory cooler temperature control automatic alarm system, including a temperature sensor, a distribution box and an alarm. The temperature sensor is arranged at the feed discharge port of the cooler, and the distribution box and the alarm are both arranged in the central control room. The distribution box is provided with a thermostat, a relay, a circuit breaker and a control line. The temperature sensor is connected to the thermostat through a shielded wire, the thermostat is connected to the circuit breaker, and the alarm is connected to the first relay.

[0006] Preferably, the live wire L and the neutral wire N in the distribution cabinet are connected to the circuit breaker, the live wire L of the circuit breaker is connected to the No. 1 terminal of the thermostat, the neutral wire N of the circuit breaker is connected to the No. 2 terminal of the thermostat, the positive pole of the temperature sensor is connected to the No. 4 terminal of the thermostat, the negative pole of the temperature sensor BT is connected to the No. 3 terminal of the thermostat, the No. 7 terminal of the thermostat is connected to one end 13 of the first relay coil, and the No. 8 terminal of the thermostat is connected to one end 13 of the second relay coil.

[0007] Preferably, point 1 of the second relay is connected to one end of a start control line of the contactor.

[0008] The utility model is a system suitable for pellet feed processing and production and for controlling the temperature of cooler screening materials. The system comprises a temperature sensor, a temperature transmitter, a temperature controller, a relay, a contactor and a control cable.

[0009] The beneficial effects of the utility model are as follows: the structure of the utility model is reasonably designed, and an alarm will be issued to stop discharging when the discharge temperature of the cooler is higher than the set temperature, which greatly ensures the product quality of the feed and improves the automation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments;

[0011] Figure 1 It is a structural diagram of the utility model;

[0012] Figure 2 This is the thermostat control circuit diagram of the utility model;

[0013] Figure 3 This is the temperature control automatic alarm control circuit diagram of the utility model. DETAILED DESCRIPTION

[0014] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0015] Reference Figure 1-3 This specific embodiment adopts the following technical solution: a feed factory cooler temperature control automatic alarm system, including a temperature sensor BT, a distribution box DB and an alarm HA. The temperature sensor BT is arranged at the discharge port of the cooler 1, and the distribution box DB and the alarm HA are both arranged in the central control room. The distribution box DB is provided with a thermostat SM, a relay KJ, a circuit breaker QF and a control line. The temperature sensor BT is connected to the thermostat SM through a shielded wire, the thermostat SM is connected to the circuit breaker QF, and the alarm HA is connected to the first relay KJ1.

[0016] The live wire L and the neutral wire N in the distribution cabinet are connected to the circuit breaker QF, the live wire L of the circuit breaker QF is connected to the No. 1 terminal of the thermostat SM, the neutral wire N of the circuit breaker QF is connected to the No. 2 terminal of the thermostat SM, the positive pole of the temperature sensor BT is connected to the No. 4 terminal of the thermostat SM, the negative pole of the temperature sensor BT is connected to the No. 3 terminal of the thermostat SM, the No. 7 terminal of the thermostat SM is connected to one end 13 of the coil of the first relay KJ1, and the No. 8 terminal of the thermostat SM is connected to one end 13 of the coil of the second relay KJ2.

[0017] In this specific embodiment, when the equipment starts and operates normally, the thermostat is powered on and starts operating. On the contrary, when the temperature of the pellet feed passing through the temperature sensor BT is higher than the set temperature, the thermostat SM will alarm, the cooler will stop unloading, the alarm will sound, and the control room operator will notify the mechanic to inspect and repair the equipment. After the fault is eliminated, the cooler will operate normally. The alarm working principle is that when the thermostat detects that the discharge temperature is higher than the set temperature, the internal relays SM7 and SM8 of the thermostat SM (both are normally open points, one end of the normally open point is connected to the thermostat terminal 1, both are live wire L) are energized and supply power to one end 13 of the first relay KJ1 coil through the terminal 7. The other end 14 of the first relay KJ1 coil is connected to the neutral wire N. The first relay KJ1 is energized and energized. The normally open contacts 5 and 9 of the first relay KJ1 are connected. Point 5 is connected to the live wire L, and point 9 is connected to the alarm power supply line A1.1. The alarm power supply line A2.1 is connected to the neutral wire N. The alarm BT forms a closed loop and starts working to emit an audible and visual alarm. The internal relay SM8 of the thermostat is energized and supplies power to the coil 13 of the second relay KJ2 through terminal 8. 14 is connected to the neutral line N, and the relay is energized. The 1 and 9 of the relay are a set of normally closed contacts. The contactor KM (KM contactor is the contactor of the original equipment cooler screening motor) is connected to one end of the start control line of the contactor KM, and 9 is connected to the coil 13 of the second relay KJ2. The coil 14 of the second relay KJ2 is connected to the neutral line N. The second relay KJ2 is energized and the normally closed contacts 1 and 9 are disconnected. The contactor KM coil loses power and is disconnected. The cooler screening motor loses power and stops screening. Therefore, when the cooler discharge temperature is higher than the set temperature, an alarm will be issued to stop discharging, which greatly ensures the product quality of the feed and improves the automation of the equipment.

[0018] Example 1: This example uses the above system, with a thermostat costing 300 yuan, a sensor costing 100 yuan, a distribution box, a relay, an alarm, and control lines costing 200 yuan, totaling 600 yuan. This reduces costs, ensures product quality, and improves the degree of automation of the equipment.

[0019] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. Feed factory cooler temperature control automatic alarm system, characterized by: The invention comprises a temperature sensor (BT), a distribution box (DB) and an alarm (HA); the temperature sensor (BT) is arranged at the discharge port of the cooler (1); the distribution box (DB) and the alarm (HA) are both arranged in a central control room; a thermostat (SM), a relay (KJ), a circuit breaker (QF) and a control line are arranged in the distribution box (DB); the temperature sensor (BT) is connected to the thermostat (SM) via a shielded line; the thermostat (SM) is connected to the circuit breaker (QF); and the alarm (HA) is connected to the first relay (KJ1).

2. The feed factory cooler temperature control automatic alarm system according to claim 1, characterized in that: The circuit breaker (QF) is connected to the live wire (L) and the neutral wire (N) in the power distribution cabinet, the live wire (L) of the circuit breaker (QF) is connected to the No. 1 terminal of the thermostat (SM), the neutral wire (N) of the circuit breaker (QF) is connected to the No. 2 terminal of the thermostat (SM), the positive pole of the temperature sensor (BT) is connected to the No. 4 terminal of the thermostat (SM), the negative pole of the temperature sensor (BT) is connected to the No. 3 terminal of the thermostat (SM), the No. 7 terminal of the thermostat (SM) is connected to one end (13) of the coil of the first relay (KJ1), and the No. 8 terminal of the thermostat (SM) is connected to one end (13) of the coil of the second relay (KJ2).

3. The feed factory cooler temperature control automatic alarm system according to claim 2, characterized in that: Point 1 of the second relay (KJ2) is connected to one end of the start control line of the contactor (KM).