Steel structure prestress detection device

By designing a steel structure detection device consisting of a detection frame, a movable plate and a clamping mechanism, the problems of weak clamping force and insufficient monitoring in existing devices are solved, flexible clamping and precise stress monitoring of special-shaped steel structures are achieved, and the detection efficiency and practicality are improved.

CN223426125UActive Publication Date: 2025-10-10宁波市宁乐建筑工程检测有限公司
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Patent Information

Application Number
CN202422847576.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-10-10
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

Existing steel structure detection devices have limited clamping force and range, making it difficult to adapt to different special-shaped steel structures and unable to monitor the changes in the steel structure after being subjected to pressure.

Method used

A device was designed, which included a detection frame, a movable plate, an electric telescopic rod, a bidirectional motor, a detection mechanism, and a clamping mechanism. The clamping height was adjusted by the electric telescopic rod, and the steel structure was clamped using an arc clamp and a spring. The stress changes were monitored by a detection sensor, and the device was operated and analyzed in combination with a control panel and a recording mechanism.

Benefits of technology

It realizes accurate prestress detection of steel structures of different specifications, improves the detection range and efficiency, enhances the clamping effect and the flexibility and practicality of the device, and facilitates operation and analysis.

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Abstract

The utility model discloses a steel structure prestress detection device, which belongs to the technical field of steel structure detection, and comprises a detection frame, a moving plate is arranged at the bottom of the detection frame, electric telescopic rods are arranged at four corners of the moving plate, the other ends of the four groups of electric telescopic rods are fixedly connected with the bottom of the detection frame, and a bidirectional motor is arranged at the top of the moving plate. Driving rods are mounted on the two sides of the bidirectional motor, detection mechanisms are in threaded connection with the exteriors of the two sets of driving rods, each detection mechanism comprises a detection plate and a mounting plate, the two sides of the detection plate are fixedly connected with the mounting plates, and moving grooves are formed in the two sets of mounting plates; when the steel structure pre-stress detection device is used, pre-stress detection can be more conveniently carried out on steel structures of different specifications, the detection result is accurate, the to-be-detected steel structure is very convenient to mount and dismount during detection, the detection range is greatly widened, and the detection efficiency is greatly improved.
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Description

Technical Field

[0001] The present application relates to the technical field of steel structure detection, and in particular to a steel structure prestressed stress detection device. Background Art

[0002] Frame structure houses have been widely used in bridges, airport terminals, bus waiting halls and other construction facilities. During the construction process, the prestress of the steel structure needs to be tested. After the construction is completed, the stress of the steel structure will change with the increase of service life. Therefore, the prestress of the steel structure also needs to be tested regularly.

[0003] Existing steel structure detection devices have problems with small clamping force and range when in use, and are difficult to clamp different shaped steel structures. They are not practical and cannot monitor the entire change process of the steel structure after it is subjected to pressure. Utility Model Content

[0004] In response to the shortcomings of the existing technology, this application provides a steel structure prestressed stress detection device, which overcomes the shortcomings of the existing technology and aims to solve the problems of the existing steel structure detection devices in the prior art, such as small clamping force and range during use, difficulty in clamping different special-shaped steel structures, low practicality, and inability to monitor the entire change process of the steel structure after it is subjected to pressure.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a steel structure prestressed stress detection device, comprising a detection frame, a movable plate is provided at the bottom of the detection frame, electric telescopic rods are provided at the four corners of the movable plate, the other ends of the four groups of electric telescopic rods are fixedly connected to the bottom of the detection frame, a bidirectional motor is provided at the top of the movable plate, driving rods are installed on both sides of the bidirectional motor, and the exteriors of the two groups of driving rods are threadedly connected to a detection mechanism, the detection mechanism comprises a detection plate and a mounting plate, both sides of the detection plate are fixedly connected to the mounting plate, A movable groove is provided inside the two groups of mounting plates, and a clamping mechanism is provided on one side of the two groups of detection mechanisms. The clamping mechanism includes a clamping plate and an arc-shaped clamp. Two groups of arc-shaped clamps are installed on the inner sides of the two groups of clamping plates. A movable block is installed on the side of the clamping plate close to the detection mechanism. The movable block is slidably connected to the inside of the movable groove. A force-bearing plate is installed on the other side of the movable block. A spring is provided on one side of the force-bearing plate. The two ends of the spring are fixedly connected to the two groups of force-bearing plates respectively. Detection sensors are provided on the inner sides of the two groups of detection plates.

[0006] By adopting the above technical solution, by setting up a movable plate, the clamping height of the entire device can be adjusted by extending and retracting the electric telescopic rod when in use. The set detection mechanism and clamping mechanism can clamp the steel structure that needs to be detected. The set spring can drive the two groups of force plates to move closer to each other, so that the two groups of clamping plates can move closer to each other, and the steel structure can be confined inside the arc clamper. The arc clamper is set to an arc shape, which can further enhance the clamping effect. After the clamping is completed, the bidirectional motor is rotated, and the two groups of detection sensors can detect the stress borne by the steel structure. This setting can more conveniently realize prestressed testing of steel structures of different specifications. The test results are accurate, and it is very convenient to install and disassemble the steel structure to be tested during testing, which greatly improves the detection range and detection efficiency.

[0007] As a preferred technical solution of the present application, a displacement groove is opened inside the clamping plate, and a bidirectional threaded rod is installed inside the displacement groove. One end of the bidirectional threaded rod passes through the top of the clamping plate and extends to the outside. One side of the two groups of arc-shaped clamps are located inside the displacement groove and are threadedly connected to the displacement groove.

[0008] By adopting the above technical solution and setting up displacement grooves, the heights of the two sets of arc-shaped clamps can be changed by rotating the displacement grooves during use, making the clamping of steel structures more flexible. When facing special-shaped steel structures, flexible adjustments can be made in time, thereby improving the practicality of the device.

[0009] As a preferred technical solution of the present application, a mounting groove is provided on one side above the detection frame, a control panel is installed inside the mounting groove, and the control panel is electrically connected to the bidirectional motor and the electric telescopic rod.

[0010] By adopting the above technical solution and setting up the installation slot, when in use, convenient control of various parts of the device can be achieved through the control panel, and the prestressed parameters can be conveniently observed, making the operation more labor-saving and convenient, and improving the practicality of the device.

[0011] As a preferred technical solution of the present application, a recording mechanism is installed on one side above the detection frame, and the recording mechanism is electrically connected to the control panel.

[0012] By adopting the above technical solution and setting up a recording mechanism, the deformation process of the steel structure during testing can be recorded, which is more convenient for staff to observe and analyze.

[0013] As a preferred technical solution of the present application, two groups of baffles are installed above the movable plate, the two groups of baffles are located on both sides of the bidirectional motor, and both sides of the two groups of detection plates are provided with stable grooves matching the baffles.

[0014] By adopting the above technical solution and setting a baffle, the two sets of detection mechanisms can be made more stable when moving during use, and can also provide a certain degree of protection for the bidirectional motor and the drive rod, thereby improving the practicality of the device.

[0015] As a preferred technical solution of the present application, a telescopic rod is provided inside the spring, and both ends of the telescopic rod are fixedly connected to the force-bearing plate.

[0016] By adopting the above technical solution and providing a telescopic rod, the two groups of force-bearing plates can be made more stable when they are close to each other during use, thereby preventing the occurrence of offset.

[0017] As a preferred technical solution of the present application, a limit ring is provided at one end of the two sets of driving rods away from the bidirectional motor.

[0018] By adopting the above technical solution and setting a limit ring, the movement of the detection mechanism can be limited during use to prevent it from falling off, thereby improving the stability of the device operation.

[0019] As a preferred technical solution of the present application, four groups of supporting legs are provided at the bottom of the detection frame, reinforcing rods are installed between the four groups of supporting legs, and universal wheels are installed at the bottom of the four groups of supporting legs.

[0020] By adopting the above technical solution and providing support legs, the support of the device can be improved, and the universal wheels provided can save effort and be more convenient when transporting the device, thereby improving the practicality of the device.

[0021] Beneficial effects of this application:

[0022] 1. By setting the moving plate, in use, the clamping height of the whole device can be adjusted through the extension and retraction of the electric telescopic rod. The detection mechanism and clamping mechanism set can clamp the steel structure that needs to be detected. The spring set can drive the two groups of stress plates to move closer to each other, so that the two groups of clamping plates can move closer to each other, and the steel structure can be limited inside the arc-shaped clamping device. The arc-shaped clamping device is set to be arc-shaped, which can further enhance the clamping effect. After the clamping is completed, the bidirectional motor is rotated, and the two groups of detection sensors can detect the stress borne by the steel structure. This setting can more conveniently realize prestress detection of steel structures of different specifications, the detection result is accurate, and the installation and disassembly of the steel structure to be detected during detection are very convenient, greatly improving the detection range and detection efficiency.

[0023] 2. By setting the displacement slot, in use, the height of the two arc-shaped clamping devices can be changed by rotating the displacement slot, so that the clamping of the steel structure is more flexible. When facing special-shaped steel structures, flexible adjustment can be made in time, improving the practicality of the device. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0025] Figure 2 It is a schematic diagram of the internal structure of the present application;

[0026] Figure 3 It is a schematic diagram of the clamping mechanism structure of the present application;

[0027] Figure 4 It is a schematic diagram of the bottom structure of the present application.

[0028] In the figure: 1, detection frame; 101, mounting groove; 102, control panel; 2, moving plate; 201, bidirectional motor; 202, drive rod; 203, electric telescopic rod; 204, baffle; 205, limit ring; 3, detection mechanism; 301, detection plate; 302, mounting plate; 303, moving slot; 304, stabilizing groove; 305, detection sensor; 4, clamping mechanism; 401, clamping plate; 402, arc-shaped clamping device; 403, moving block; 404, stress plate; 405, spring; 406, telescopic rod; 407, displacement slot; 408, bidirectional threaded rod; 5, recording mechanism; 6, supporting leg; 601, reinforcing rod; 602, universal wheel. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0030] Reference Figure 1-4 A steel structure prestressed stress detection device includes a detection frame 1, a movable plate 2 is provided at the bottom of the detection frame 1, and electric telescopic rods 203 are provided at the four corners of the movable plate 2. The other ends of the four sets of electric telescopic rods 203 are fixedly connected to the bottom of the detection frame 1. A bidirectional motor 201 is provided on the top of the movable plate 2. Drive rods 202 are installed on both sides of the bidirectional motor 201. The outsides of the two sets of drive rods 202 are threadedly connected to a detection mechanism 3. The detection mechanism 3 includes a detection plate 301 and a mounting plate 302. Both sides of the detection plate 301 are fixedly connected to the mounting plate 302. The interiors of the two sets of mounting plates 302 are provided with movable Slot 303, one side of the two sets of detection mechanisms 3 is provided with a clamping mechanism 4, the clamping mechanism 4 includes a clamping plate 401 and an arc clamp 402, the inner side of the two sets of clamping plates 401 are both installed with two sets of arc clamps 402, the clamping plate 401 is installed with a moving block 403 on the side close to the detection mechanism 3, the moving block 403 is slidably connected to the inside of the moving slot 303, the other side of the moving block 403 is installed with a force plate 404, one side of the force plate 404 is provided with a spring 405, the two ends of the spring 405 are respectively fixedly connected to the two sets of force plates 404, and the inner side of the two sets of detection plates 301 are both provided with a detection sensor 305. An installation slot 101 is provided on one side above the detection frame 1, and a control panel 102 is installed inside the installation slot 101, which is electrically connected to the bidirectional motor 201 and the electric telescopic rod 203.

[0031] By setting up the movable plate 2, when in use, the clamping height of the entire device can be adjusted by extending and retracting the electric telescopic rod 203, the detection mechanism 3 and the clamping mechanism 4 set up can clamp the steel structure that needs to be detected, and the spring 405 set up can drive the two groups of force plates 404 to move closer to each other, so that the two groups of clamping plates 401 can move closer to each other, and the steel structure can be confined inside the arc clamper 402, and the arc clamper 402 is set to an arc shape, which can further enhance the clamping effect. After the clamping is completed, the bidirectional motor 201 is rotated, and the two groups of detection sensors 305 can detect the stress borne by the steel structure. This setting can more conveniently realize prestressed testing of steel structures of different specifications, the test results are accurate, and it is very convenient to install and disassemble the steel structure to be tested during testing, which greatly improves the detection range and detection efficiency. By providing the mounting slot 101, when in use, convenient control of various parts of the device can be achieved through the control panel 102, and the parameters of the prestress can be conveniently observed, making the operation more labor-saving and convenient, and improving the practicality of the device.

[0032] Reference Figure 1 , a displacement groove 407 is opened inside the clamping plate 401, and a bidirectional threaded rod 408 is installed inside the displacement groove 407. One end of the bidirectional threaded rod 408 passes through the top of the clamping plate 401 and extends to the outside. One side of the two sets of arc clamps 402 are located inside the displacement groove 407 and are threadedly connected to the displacement groove 407; a recording mechanism 5 is installed on the upper side of the detection frame 1, and the recording mechanism 5 is electrically connected to the control panel 102; a telescopic rod 406 is provided inside the spring 405, and both ends of the telescopic rod 406 are fixedly connected to the force plate 404; by setting The displacement slot 407, when in use, can be rotated to change the height of the two sets of arc-shaped clamps 402, making it more flexible to clamp the steel structure. When facing special-shaped steel structures, flexible adjustments can be made in time, thereby improving the practicality of the device. By setting up the recording mechanism 5, the deformation process of the steel structure during testing can be recorded, which is more convenient for staff to observe and analyze. By setting up the telescopic rod 406, when in use, the two sets of force plates 404 can be made more stable when close to each other to prevent offset.

[0033] Reference Figure 1, two sets of baffles 204 are installed above the moving plate 2, and the two sets of baffles 204 are located on both sides of the bidirectional motor 201. Both sides of the two sets of detection plates 301 are provided with stable grooves 304 that match the baffles 204; by setting the baffles 204, when in use, the two sets of detection mechanisms 3 can be made more stable when moving, and can also provide a certain degree of protection for the bidirectional motor 201 and the driving rod 202, thereby improving the practicality of the device; the two sets of driving rods 202 are both provided with limited space on one end away from the bidirectional motor 201 Positioning ring 205; by setting the limiting ring 205, the movement of the detection mechanism 3 can be limited during use to prevent it from falling off, thereby improving the stability of the device operation; four groups of supporting legs 6 are set at the bottom of the detection frame 1, and reinforcing rods 601 are installed between the four groups of supporting legs 6, and universal wheels 602 are installed at the bottom of the four groups of supporting legs 6; by setting the supporting legs 6, the support of the device can be improved, and the universal wheels 602 can be set to save effort and be more convenient when transporting the device, thereby improving the practicality of the device.

[0034] Working principle: By setting the movable plate 2, when in use, the clamping height of the entire device can be adjusted by the extension and retraction of the electric telescopic rod 203. The detection mechanism 3 and the clamping mechanism 4 set can clamp the steel structure that needs to be detected. The spring 405 set can drive the two groups of force plates 404 to move closer to each other, so that the two groups of clamping plates 401 can move closer to each other, and the steel structure can be restricted inside the arc clamper 402. The arc clamper 402 is set to an arc shape, which can further enhance the clamping effect. After the clamping is completed, the bidirectional motor 201 is set to rotate After the movement, the two sets of detection sensors 305 can detect the stress borne by the steel structure. This arrangement can more conveniently realize prestress detection for steel structures of different specifications, with accurate detection results, and it is very convenient to install and disassemble the steel structure to be detected during detection, which greatly improves the detection range and detection efficiency. By setting the displacement groove 407, the height of the two sets of arc clamps 402 can be changed by rotating the displacement groove 407 during use, making it more flexible to clamp the steel structure. When facing special-shaped steel structures, flexible adjustments can be made in time, thereby improving the practicality of the device.

[0035] Among them, by providing the mounting slot 101, when in use, the various parts of the device can be conveniently controlled through the control panel 102, and the parameters of the prestressing can be conveniently observed, making the operation more labor-saving and convenient, and improving the practicality of the device. By providing the recording mechanism 5, the deformation process of the steel structure during the test can be recorded, which is more convenient for the staff to observe and analyze;

[0036] At the same time, by providing the baffle 204, the two sets of detection mechanisms 3 can be made more stable when moving during use, and the bidirectional motor 201 and the driving rod 202 can be protected to a certain extent, thereby improving the practicality of the device.

[0037] In addition, by setting up the telescopic rod 406, the two groups of force plates 404 can be made more stable when they are close to each other during use, preventing the occurrence of offset; by setting up the limit ring 205, the movement of the detection mechanism 3 can be limited during use to prevent the occurrence of falling off, thereby improving the stability of the device operation; by setting up the support leg 6, the support of the device can be improved, and the universal wheel 602 can be set to save labor and convenience when transporting the device, thereby improving the practicality of the device.

[0038] The above description is merely a preferred embodiment of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application shall be included within the scope of protection of the present application.

Claims

1. A steel structure prestressed stress detection device, comprising a detection frame (1), characterized in that: The bottom of the detection frame (1) is provided with a movable plate (2), and electric telescopic rods (203) are provided at the four corners of the movable plate (2). The other ends of the four groups of electric telescopic rods (203) are fixedly connected to the bottom of the detection frame (1). The top of the movable plate (2) is provided with a bidirectional motor (201), and driving rods (202) are installed on both sides of the bidirectional motor (201). The exteriors of the two groups of driving rods (202) are threadedly connected to a detection mechanism (3), and the detection mechanism (3) includes a detection plate (301) and a mounting plate (302). Both sides of the detection plate (301) are fixedly connected to the mounting plate (302). The interiors of the two groups of mounting plates (302) are provided with a movable groove (303). The two groups of detection mechanisms A clamping mechanism (4) is provided on one side of the structure (3), and the clamping mechanism (4) includes a clamping plate (401) and an arc-shaped clamp (402). Two groups of arc-shaped clamps (402) are installed on the inner sides of the two groups of clamping plates (401). A moving block (403) is installed on the side of the clamping plate (401) close to the detection mechanism (3). The moving block (403) is slidably connected to the inside of the moving groove (303). A force-bearing plate (404) is installed on the other side of the moving block (403). A spring (405) is provided on one side of the force-bearing plate (404). Both ends of the spring (405) are fixedly connected to the two groups of force-bearing plates (404) respectively. A detection sensor (305) is provided on the inner sides of the two groups of detection plates (301).

2. A steel structure prestressing detection device according to claim 1, characterized in that: A displacement groove (407) is provided inside the clamping plate (401), and a bidirectional threaded rod (408) is installed inside the displacement groove (407). One end of the bidirectional threaded rod (408) passes through the top of the clamping plate (401) and extends to the outside. One side of the two groups of arc-shaped clamps (402) are both located inside the displacement groove (407) and are threadedly connected to the displacement groove (407).

3. A steel structure prestressed stress detection device according to claim 1, characterized in that: An installation slot (101) is provided on one side of the upper portion of the detection frame (1), a control panel (102) is installed inside the installation slot (101), and the control panel (102) is electrically connected to the bidirectional motor (201) and the electric telescopic rod (203).

4. A steel structure prestressing detection device according to claim 3, characterized in that: A recording mechanism (5) is installed on one side above the detection frame (1), and the recording mechanism (5) is electrically connected to the control panel (102).

5. A steel structure prestressing detection device according to claim 1, characterized in that: Two groups of baffles (204) are installed above the movable plate (2), and the two groups of baffles (204) are located on both sides of the bidirectional motor (201). Both sides of the two groups of detection plates (301) are provided with stabilizing grooves (304) that match the baffles (204).

6. A steel structure prestressed stress detection device according to claim 1, characterized in that: A telescopic rod (406) is provided inside the spring (405), and both ends of the telescopic rod (406) are fixedly connected to the force-bearing plate (404).

7. A steel structure prestressed stress detection device according to claim 1, characterized in that: A limiting ring (205) is provided at one end of the two sets of driving rods (202) away from the bidirectional motor (201).

8. A steel structure prestressed stress detection device according to claim 1, characterized in that: Four groups of supporting legs (6) are provided at the bottom of the detection frame (1), reinforcing rods (601) are installed between the four groups of supporting legs (6), and universal wheels (602) are installed at the bottom of the four groups of supporting legs (6).