Rice maltose saccharification sampling device
By designing a rice maltose saccharification sampling device, the problem of inconvenient sampling in the saccharification tank was solved, rapid and convenient saccharification reaction detection was achieved, and sampling accuracy was improved.
Patent Information
- Application Number
- CN202422822008.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-19
AI Technical Summary
The existing saccharification tanks used in rice maltose production are not convenient for rapid sampling, which affects the detection of the degree of saccharification reaction.
A rice maltose saccharification sampling device was designed, which included a tank, a rotating frame, a sampling mechanism and a collection tube. The screw and the collection block were coordinated to achieve rapid sampling, and a water suction pump and a one-way valve were used for cleaning to ensure sampling accuracy.
It achieves fast and convenient sampling, improves the convenience of detecting the degree of saccharification reaction and the accuracy of sampling data.
Smart Images

Figure CN223426345U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of saccharification tanks for rice maltose, and particularly relates to a rice maltose saccharification sampling device. Background Art
[0002] Rice maltose is maltose produced using rice as raw material. During the production process of rice maltose, in order to smoothly convert the starch in the rice into sugar, a saccharification tank is needed to catalyze the starch in the rice. By adding additives to the saccharification tank and heating and stirring, the starch in the rice can be gradually saccharified, and then rice maltose can be produced.
[0003] According to the utility model with authorization announcement number CN220317783U, a saccharification tank for producing maltose is disclosed, including a first tank body, the inner wall of the first tank body is fixedly connected to the second tank body, the center of the top surface of the first tank body is fixedly connected to a rotating motor, and the output end of the rotating motor passes through the top surface of the first tank body and is fixedly connected to a stirring rod.
[0004] In the above technical solution, although the stirring rod drives the auxiliary stirring rod and the scraper to rotate, fully stirring the interior of the second tank body, the inclined scraper can clean the raw materials attached to the inner wall of the second tank body, further increasing the stirring effect inside the second tank body, and the threaded guide head at the bottom of the stirring rod can help discharge the material, the slide rail and the slide plate are slidably connected, and the electric push rod drives the slide plate to move. When it moves to the bottom of the discharge group, the discharge group can be completely closed, and vice versa, discharge can be started. However, when the saccharification tank for rice maltose production in the above technical solution is used, it is not convenient to quickly sample the rice maltose in the saccharification reaction inside the saccharification tank, and it is not convenient for the staff to detect the saccharification degree of the rice raw material according to different times, which affects the saccharification reaction degree when the saccharification tank produces rice maltose. To this end, we provide a rice maltose saccharification sampling device to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to make up for the deficiencies of the prior art and provide a rice maltose saccharification sampling device.
[0006] To achieve the above objectives, the present invention provides the following technical solutions:
[0007] A rice maltose saccharification sampling device comprises a tank body, the interior of the tank body being rotatably connected to a rotating frame, a sampling mechanism being provided on the exterior of the tank body, the sampling mechanism comprising a liquid storage tank, the right side of the liquid storage tank being fixedly connected to a fixing seat, the right side of the fixing seat being fixedly connected to the outer surface of the tank body, the left side of the liquid storage tank being fixedly connected to a water suction pump, the water inlet end of the water suction pump passing through the liquid storage tank and extending to the interior of the liquid storage tank, a collection pipe being provided on the left side of the tank body, the right end of the collection pipe passing through the interior of the tank body, a collection block being slidably connected to the interior of the collection pipe, and four openings being provided on the outer surfaces of the collection block and the outer surfaces of the collection pipe.
[0008] As a preferred solution of this embodiment, the inner wall of the collection tube is fixedly connected to a compression spring, the left end of the compression spring is fixedly connected to a sealing plug, and the left end of the sealing plug contacts the right side of the collection block.
[0009] As a preferred solution of this embodiment, the internal thread of the collection tube is connected with a screw, the right end of the screw is fixedly connected to a limit block, and the limit block is rotatably connected to the inside of the collection block.
[0010] As a preferred solution of this embodiment, the bottom surface of the collection tube is fixedly connected to a connecting seat, the internal thread of the connecting seat is connected to the sampling tube, the outer surface of the collection tube is provided with a collection hole, and the sampling tube is arranged directly below the collection hole.
[0011] As a preferred solution of this embodiment, the water outlet end of the water suction pump is fixedly connected to a connecting pipe, the bottom end of the connecting pipe is fixedly connected to a one-way valve, and the water outlet end of the one-way valve passes through the interior of the collection pipe.
[0012] As a preferred solution of this embodiment, the upper part of the outer surface of the tank body is fixedly connected to a feeding pipe and an exhaust pipe, the bottom of the outer surface of the tank body is fixedly connected to a discharge valve, and the outer surface of the tank body is fixedly connected to two support frames.
[0013] As a preferred solution of this embodiment, a sealing ring is fixedly connected to the left side of the collection block, and the outer surface of the sealing ring is in contact with the inner wall of the collection tube.
[0014] As a preferred solution of this embodiment, two sliding blocks are fixedly connected to the right side of the sealing plug, and two sliding grooves are provided on the inner wall of the collection tube. The two sliding blocks are slidably connected inside the two sliding grooves respectively.
[0015] As a preferred solution of this embodiment, two telescopic rods are fixedly connected to the inner side wall of the collection tube, and the telescopic ends of the two telescopic rods are fixedly connected to the left side of the collection block.
[0016] As a preferred solution of this embodiment, the left end of the screw is fixedly connected to a knob, the outer surface of the knob is provided with anti-slip grooves arranged at equal distances, the upper surface of the liquid storage tank is fixedly connected to a liquid adding pipe, and the top of the liquid adding pipe is clamped with a dust plug.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] (1) The utility model can drive the collection block to move to the left by rotating the screw rod to match the threaded connection between the screw rod and the collection tube, and rotating the limit block inside the collection block. Since the liquid level of rice maltose inside the tank body is higher than the collection tube, the rice maltose in the saccharification reaction inside the tank body can enter the opening of the collection block through the opening on the collection tube, and enter the collection tube as the collection block moves until the collection block moves to the left until the opening is perpendicular to the collection hole. At this time, a small amount of rice maltose will flow into the sampling tube through the opening on the collection block and the connecting seat. At this time, the sampling tube can be removed from the connecting seat to completely sample the rice maltose in the tank body, thereby facilitating the rapid sampling of rice maltose in the saccharification reaction inside the saccharification tank, facilitating the staff to detect the saccharification degree of the rice raw material according to different times, and improving the convenience of detecting the saccharification reaction degree of rice maltose in the saccharification tank.
[0019] (2) The utility model uses the elastic force provided by the compression spring. When the collection block moves to the left inside the collection tube, the compression spring will push the sealing plug to move to the left along with the collection block until the sealing plug blocks the opening on the collection tube, thereby preventing the rice maltose from being pushed into the collection tube by the collection block when the collection block is reset. The suction force provided by the water suction pump can be used to draw out the water in the liquid storage tank and send it into the collection tube through the connecting pipe and the one-way valve. After the collection block is reset, the water can be sent into the gap between the collection block and the collection tube, and finally discharged outward through the collection hole and the connecting seat. At this time, the rice maltose remaining on the connecting seat and the collection hole can be washed, thereby ensuring the accuracy of the rice maltose sampling data for the next time. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the three-dimensional structure of the tank body of the utility model;
[0021] Figure 2 This is a schematic diagram of the three-dimensional structure of the liquid storage tank of the utility model;
[0022] Figure 3 This is a schematic diagram of the cross-sectional three-dimensional structure of the collection tube of the utility model;
[0023] Figure 4 It is a schematic diagram of the cross-sectional three-dimensional structure of the connecting seat of the utility model.
[0024] As shown in the figure: 1. Tank body; 2. Rotating frame; 3. Sampling mechanism; 301. Liquid storage tank; 302. Fixed seat; 303. Water suction pump; 304. Collection tube; 305. Collection block; 306. Opening; 307. Compression spring; 308. Sealing plug; 309. Screw; 310. Limit block; 311. Connecting seat; 312. Sampling tube; 313. Collection hole; 314. Connecting tube; 315. One-way valve; 316. Feeding tube; 317. Exhaust pipe; 318. Support frame; 319. Discharge valve; 320. Sealing ring; 321. Sliding block; 322. Sliding groove; 323. Telescopic rod; 324. Knob; 325. Anti-slip groove; 326. Liquid feeding tube; 327. Dust plug. DETAILED DESCRIPTION
[0025] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0026] See also Figure 1 As shown, an embodiment of the utility model provides a rice maltose saccharification sampling device, including a tank body 1, the interior of the tank body 1 is rotatably connected to a rotating frame 2, the upper portion of the outer surface of the tank body 1 is fixedly connected to a feeding pipe 316 and an exhaust pipe 317, the bottom of the outer surface of the tank body 1 is fixedly connected to a discharge valve 319, and the outer surface of the tank body 1 is fixedly connected to two support frames 318, the feeding pipe 316 can facilitate the staff to add barley maltose raw materials into the tank body 1 for saccharification reaction, the exhaust pipe 317 can discharge the gas inside the tank body 1 to the outside, the discharge valve 319 can discharge the rice maltose after saccharification to the outside, and the support frame 318 can support and fix the position of the tank body 1.
[0027] See also Figure 1 、 Figure 2 and Figure 3 As shown, a sampling mechanism 3 is provided on the outside of the tank body 1, and the sampling mechanism 3 includes a liquid storage tank 301. The right side of the liquid storage tank 301 is fixedly connected to a fixing seat 302, and the right side of the fixing seat 302 is fixedly connected to the outer surface of the tank body 1. The left side of the liquid storage tank 301 is fixedly connected to a water suction pump 303. The water inlet end of the water suction pump 303 passes through the liquid storage tank 301 and extends to the interior of the liquid storage tank 301. A collection tube 304 is provided on the left side of the tank body 1. The right end of the collection tube 304 passes through the interior of the tank body 1. A collection block 305 is slidably connected to the interior of the collection tube 304. A sealing ring 320 is fixedly connected to the left side of the collection block 305. The outer surface of the sealing ring 320 contacts the inner wall of the collection tube 304. The sealing ring 320 can further seal the gap between the collection block 305 and the collection tube 304 to prevent rice maltose from leaking from the gap, thereby increasing the sealing performance between the collection block 305 and the collection tube 304.
[0028] See also Figure 2 、 Figure 3 and Figure 4 As shown, four openings 306 are provided on the outer surface of the collection block 305 and the outer surface of the collection tube 304. A compression spring 307 is fixedly connected to the inner wall of the collection tube 304. The left end of the compression spring 307 is fixedly connected to a sealing plug 308. The left end of the sealing plug 308 contacts the right side of the collection block 305. The right side of the sealing plug 308 is fixedly connected to two sliding blocks 321. The inner wall of the collection tube 304 is provided with two sliding grooves 322. The two sliding blocks 321 are respectively slidably connected to the inside of the two sliding grooves 322. The sliding block 321 slides inside the sliding groove 322 to limit the position of the sealing plug 308 when it moves to the left, thereby preventing the sealing plug 308 from moving too far to the left and affecting the sealing effect of the opening 306 on the collection tube 304.
[0029] See also Figure 3 As shown, the internal thread of the collection tube 304 is connected to a screw 309, the right end of the screw 309 is fixedly connected to a limit block 310, and the limit block 310 is rotatably connected to the inside of the collection block 305. The inner wall of the collection tube 304 is fixedly connected to two telescopic rods 323, and the telescopic ends of the two telescopic rods 323 are fixedly connected to the left side of the collection block 305. The telescopic rods 323 can limit the left and right movement distance of the collection block 305, ensuring that it has the maximum value when moving left and right, thereby improving the movement accuracy of the collection block 305.
[0030] See also Figure 3 and Figure 4 As shown, the bottom surface of the collection tube 304 is fixedly connected to a connecting seat 311, the internal thread of the connecting seat 311 is connected to the sampling tube 312, the outer surface of the collection tube 304 is provided with a collection hole 313, the sampling tube 312 is arranged directly below the collection hole 313, the left end of the screw 309 is fixedly connected to a knob 324, and the outer surface of the knob 324 is provided with anti-slip grooves 325 arranged at equal distances. The knob 324 can increase the rotation convenience of the screw 309, and the anti-slip grooves 325 can increase the friction when the knob 324 is rotated.
[0031] See also Figure 2 As shown, the water outlet end of the water suction pump 303 is fixedly connected to a connecting pipe 314, the bottom end of the connecting pipe 314 is fixedly connected to a one-way valve 315, the water outlet end of the one-way valve 315 passes through the interior of the collection pipe 304, and the upper surface of the liquid storage tank 301 is fixedly connected to a liquid adding pipe 326, the top end of the liquid adding pipe 326 is clamped with a dust plug 327, the liquid adding pipe 326 can add water to the liquid storage tank 301, and the dust plug 327 can prevent external dust and impurities from entering the liquid storage tank 301, thereby ensuring the cleanliness of the water inside the liquid storage tank 301.
[0032] First, the rice maltose raw material is added to the interior of the tank body 1 through the feeding pipe 316, and then the rice maltose raw material is stirred and heated by the rotation of the rotating frame 2 and the heating of the heating equipment, so that it can quickly undergo a saccharification reaction. When it is necessary to sample the rice maltose raw material in the saccharification reaction inside the tank body 1, the screw 309 is manually rotated by the knob 324 in conjunction with the anti-slip groove 325 to cooperate with the limit block 310 to rotate inside the collection block 305, and the threaded connection relationship between the screw 309 and the collection tube 304 can drive the collection block 305 to move to the left. Since the rice maltose liquid level inside the tank body 1 is higher than the collection tube 304, the rice maltose in the saccharification reaction process inside the tank body 1 can enter the opening 306 of the collection block 305 through the opening 306 on the collection tube 304, and enter the collection tube 304 as the collection block 305 moves until the collection block 305 moves to the left to the opening 306 and the collection tube 304 are aligned. The hole 313 is vertical. At this time, a small amount of rice maltose will flow into the sampling tube 312 through the opening 306 on the collection block 305 and the connecting seat 311. Then the sampling tube 312 can be removed from the connecting seat 311 to complete the sampling of the rice maltose in the tank body 1, thereby increasing the convenience of sampling the rice maltose in the saccharification reaction inside the saccharification tank, facilitating the staff to detect the saccharification degree of the rice raw material according to different times, and improving the convenience of detecting the saccharification reaction degree of the rice maltose in the saccharification tank. In addition, when the collection block 305 moves to the left inside the collection tube 304, the compression spring 307 will push the sealing plug 308 to move to the left with the collection block 305 until the sealing plug 308 blocks the opening 306 on the collection tube 304 under the limit of the sliding block 321 and the sliding groove 322, thereby preventing the rice maltose from being pushed into the gap on the right side of the collection tube 304 by the collection block 305 when the collection block 305 is reset. Finally, the suction provided by the water suction pump 303 can draw the water in the liquid storage tank 301 outward and send it into the collection tube 304 through the connecting pipe 314 and the one-way valve 315. Then, after the collection block 305 is reset, the water can be sent into the gap between the collection block 305 and the collection tube 304, and finally discharged outward through the collection hole 313 and the connecting seat 311. At this time, the rice maltose remaining on the connecting seat 311 and the collection hole 313 can be flushed, ensuring the accuracy of the rice maltose sampling data for the next time. After the collection of the collection hole 313 is completed, the new sampling tube 312 is installed on the connecting seat 311 by threaded connection, and preparations can be made for the next sampling work.
[0033] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A rice maltose saccharification sampling device, comprising a tank body (1), characterized in that: The interior of the tank body (1) is rotatably connected to a rotating frame (2), and the exterior of the tank body (1) is provided with a sampling mechanism (3), the sampling mechanism (3) comprising a liquid storage tank (301), the right side of the liquid storage tank (301) being fixedly connected to a fixing seat (302), the right side of the fixing seat (302) being fixedly connected to the outer surface of the tank body (1), the left side of the liquid storage tank (301) being fixedly connected to a water suction pump (303), the water inlet end of the water suction pump (303) passing through the liquid storage tank (301) and extending into the interior of the liquid storage tank (301), a collection pipe (304) being provided on the left side of the tank body (1), the right end of the collection pipe (304) passing through the interior of the tank body (1), the interior of the collection pipe (304) being slidably connected to a collection block (305), the outer surface of the collection block (305) and the outer surface of the collection pipe (304) both being provided with four openings (306).
2. The rice maltose saccharification sampling device according to claim 1, wherein: The inner wall of the collection tube (304) is fixedly connected to a compression spring (307), the left end of the compression spring (307) is fixedly connected to a sealing plug (308), and the left end of the sealing plug (308) is in contact with the right side of the collection block (305).
3. The rice maltose saccharification sampling device according to claim 1, wherein: The internal thread of the collection tube (304) is connected to a screw rod (309), the right end of the screw rod (309) is fixedly connected to a limiting block (310), and the limiting block (310) is rotatably connected to the inside of the collection block (305).
4. The rice maltose saccharification sampling device according to claim 1, wherein: The bottom surface of the collection tube (304) is fixedly connected to a connection seat (311), the internal thread of the connection seat (311) is connected to a sampling tube (312), the outer surface of the collection tube (304) is provided with a collection hole (313), and the sampling tube (312) is arranged directly below the collection hole (313).
5. The rice maltose saccharification sampling device according to claim 1, wherein: The water outlet end of the water suction pump (303) is fixedly connected to a connecting pipe (314), the bottom end of the connecting pipe (314) is fixedly connected to a one-way valve (315), and the water outlet end of the one-way valve (315) penetrates into the interior of the collection pipe (304).
6. The rice maltose saccharification sampling device according to claim 1, characterized in that: The upper portion of the outer surface of the tank body (1) is fixedly connected to a feeding pipe (316) and an exhaust pipe (317), the bottom portion of the outer surface of the tank body (1) is fixedly connected to a discharge valve (319), and the outer surface of the tank body (1) is fixedly connected to two support frames (318).
7. The rice maltose saccharification sampling device according to claim 1, characterized in that: A sealing ring (320) is fixedly connected to the left side of the collection block (305), and the outer surface of the sealing ring (320) is in contact with the inner wall of the collection tube (304).
8. The rice maltose saccharification sampling device according to claim 2, characterized in that: Two sliding blocks (321) are fixedly connected to the right side of the sealing plug (308), and two sliding grooves (322) are opened on the inner wall of the collection tube (304). The two sliding blocks (321) are respectively slidably connected inside the two sliding grooves (322).
9. The rice maltose saccharification sampling device according to claim 1, characterized in that: Two telescopic rods (323) are fixedly connected to the inner side wall of the collection tube (304), and the telescopic ends of the two telescopic rods (323) are fixedly connected to the left side of the collection block (305).
10. The rice maltose saccharification sampling device according to claim 3, characterized in that: The left end of the screw rod (309) is fixedly connected to a knob (324), and the outer surface of the knob (324) is provided with anti-slip grooves (325) arranged at equal distances. The upper surface of the liquid storage tank (301) is fixedly connected to a liquid adding pipe (326), and the top end of the liquid adding pipe (326) is clamped with a dust plug (327).
Citation Information
Patent Citations
Saccharifying tank for producing maltose
CN220317783U