Multispectral automatic optical defect detector
Through the combination of electric slides and rotating U-shaped frames, three-axis movement of the optical inspection head and self-centering clamping of the workpiece are realized, solving the problem of inability to perform all-round inspection in existing technologies and improving inspection efficiency and accuracy.
Patent Information
- Application Number
- CN202422658025.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-01
AI Technical Summary
Existing optical inspection machines are unable to perform all-round inspection of workpieces, especially when dealing with complex parts. The camera is difficult to adjust at multiple angles, resulting in incomplete inspection information and an inability to meet high-precision requirements.
The combination of electric slides, electric sliders, lead screws, slides and sliders, in conjunction with a rotating U-shaped frame and a rotating disk, realizes the three-axis movement of the optical inspection head and the self-centering clamping of the workpiece. The multi-angle and multi-directional detection is achieved through the drive of the motor and the cylinder.
It realizes all-round and flexible detection of workpieces, improves detection efficiency and data integrity, and meets high-precision detection needs.
Smart Images

Figure CN223426541U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of detection machines, and in particular to a multi-spectral automatic optical defect detection machine. Background Art
[0002] The multispectral automatic optical defect inspection machine is an optically based inspection device used in the electronics manufacturing industry as an important inspection tool and process quality control tool to ensure product quality. It uses a high-definition CCD camera to automatically scan PCBA products, capture images, and compare the tested inspection points with qualified parameters in a database. After image processing, it detects defects on the target product and displays / marks them on a display or automatic mark, allowing maintenance personnel to make corrections and SMT engineers to improve the process.
[0003] Regarding the above-mentioned related technologies, the inventor believes that some optical inspection machines are unable to perform all-round inspection of the workpiece during use. When faced with some complex parts, its camera is difficult to adjust the viewing angle according to the inspection requirements, and is unable to adjust the inspection angle in multiple directions, resulting in incomplete inspection information and unable to meet high-precision inspection requirements. Utility Model Content
[0004] The purpose of this application is to provide a multi-spectral automatic optical defect detection machine to improve the problem of difficulty in multi-angle detection.
[0005] The present application provides a multi-spectral automatic optical defect detection machine that adopts the following technical solutions:
[0006] 7. The swiftly and minutely adjusting device for a wood-planer working table as claimed in claim 1, wherein said linking rod and said adjusting base are pivotally connected to each other with a bolt, and said bolt has a round shank to contact with said linking rod. said linking rod has a round shank to contact with said linking rod.
[0007] By adopting the above technical solution, the cooperation of the electric slide rail and the electric slider helps the U-shaped base to move in a straight line, and the transmission of the screw rod and the cooperation of the slide rail and the slider respectively drive the moving block and the optical detection head to move horizontally and up and down. The moving optical detection head and the U-shaped base jointly realize three-axis movement.
[0008] Optionally, the fixing device includes a chassis, a rotating disk is rotatably connected between the inner walls of the chassis, three transmission grooves are provided on the outer surface of the rotating disk, the outer surfaces of the three transmission grooves are slidably connected with connecting pins, the tops of the three connecting pins are fixedly connected with a clamping head, the top of the chassis of the rotating disk is fixedly connected with a chuck, three sliding grooves are provided on the outer surface of the chuck, and the outer surfaces of the three clamping heads are slidably fitted with the inner walls of the three sliding grooves respectively.
[0009] By adopting the above technical solution, the connecting pin and the chuck are synchronously moved radially through the three arc-shaped transmission grooves under the action of the rotation of the rotating disk, so that the three chucks are synchronously moved linearly along the outer surfaces of the three sliding grooves, providing a clamping guide for the clamping movement of the three chucks, and facilitating self-centering clamping and fixation of the workpiece.
[0010] Optionally, the inner walls at both ends of the U-shaped base are rotatably connected to a U-shaped frame, a second motor is fixedly installed at one end of the U-shaped base, and one end of the second motor passes through the U-shaped base and is fixedly connected to the U-shaped frame.
[0011] By adopting the above technical solution, the U-shaped frame can be flipped at different angles by rotating the second motor, thereby improving the flexibility of the U-shaped frame.
[0012] Optionally, a rotating cylinder is fixedly provided inside the bottom end of the U-shaped frame, and the output end of the rotating cylinder is fixedly connected to the bottom end of the chassis.
[0013] By adopting the above technical solution, the rotation of the U-shaped frame and the horizontal rotation of the fixing device are realized under the output of the second motor and the output of the rotating cylinder at the bottom of the U-shaped frame, providing two axial rotational movements for the workpiece, increasing the flexibility of detection, and improving the different angles of detection orientation.
[0014] Optionally, one end of the support frame is fixedly connected to a guide rail, and the outer surface of the guide rail is slidably connected to the inner wall of one end of the moving block.
[0015] By adopting the above technical solution, with the help of the guide rail, the moving block can be stably moved horizontally through the guide rail while the moving block thread moves, preventing the moving block from offsetting during the movement process, making the movement of the moving block smoother and more stable.
[0016] Optionally, the three transmission grooves are all arranged in an arc shape, and the three sliding grooves are all arranged in a straight line shape.
[0017] By adopting the above technical solution, the three arc-shaped transmission grooves provide synchronous movement trajectories for the three connecting pins, and provide movement guides for the movement of the three connecting pins under the rotation of the rotating disk, so that the three clamping heads can move in a straight line along the outer surfaces of the three sliding grooves, thereby facilitating clamping movement.
[0018] Optionally, the three sliding grooves and the transmission grooves are distributed in a ring array, and the positions of the three sliding grooves and the three transmission grooves correspond to each other.
[0019] By adopting the above technical solution, the three transmission grooves and sliding grooves distributed in a ring array are designed to generate a radial rotation force on the three connecting pins during the rotation of the rotating disk, ensuring that the three connecting pins can move synchronously with the same distance and the same clamping force.
[0020] Optionally, one end of the rotating disk is fixedly connected to a push rod, and one end of the chassis is provided with a push groove.
[0021] By adopting the above technical solution, the push rod and the push groove are used to facilitate the operator to drive the rotating disk to rotate by rotating the push rod clockwise, thereby providing initial power for the rotation of the rotating disk.
[0022] In summary, this application includes at least one of the following beneficial technical effects:
[0023] 1. The utility model realizes the rotation of the workpiece and the three-axis movement of the optical detection head by setting the coordination between the adjustment mechanism and the rotatable U-shaped frame, so as to perform more comprehensive multi-angle and multi-directional detection of the workpiece, thereby improving the detection efficiency and data integrity. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic structural diagram of the utility model.
[0025] Figure 2 It is a schematic diagram of the structure of the regulating mechanism of the utility model.
[0026] Figure 3 It is a structural schematic diagram of the fixing device of the utility model.
[0027] In the figure, 1, operation platform; 11, electric sliding rail; 12, electric sliding block; 2, support frame; 21, guide rail; 3, U-shaped base; 31, U-shaped frame; 32, second motor; 4, adjusting mechanism; 41, screw rod; 42, moving block; 43, sliding rail; 44, sliding block; 45, optical detection head; 46, air cylinder; 47, first motor; 5, fixing device; 51, base plate; 52, rotating disc; 53, transmission groove; 54, connecting pin; 55, chuck; 56, chuck; 57, sliding groove. DETAILED DESCRIPTION
[0028] The following will be described in detail in combination with the accompanying drawings Figure 1 - the accompanying drawings Figure 3 The present application will be further described in detail.
[0029] A multi-spectral automatic optical defect detection machine, referring to Figure 1 , including operation platform 1 and support frame 2, the top end of operation platform 1 is fixedly connected with two electric sliding rails 11, the outer surfaces of the two electric sliding rails 11 are slidably sleeved with two electric sliding blocks 12, the top ends of the four electric sliding blocks 12 are commonly fixedly connected with U-shaped base 3, the U-shaped base 3 can be driven to move linearly through the cooperation of the four electric sliding blocks 12 and the two electric sliding rails 11, both ends of the U-shaped base 3 are rotatably connected with U-shaped frame 31 through rotating shafts, the top end of the U-shaped frame 31 is fixedly connected with fixing device 5, a rotary air cylinder is fixedly arranged inside the bottom end of the U-shaped base 3, the output end of the rotary air cylinder is fixedly connected with the bottom end of fixing device 5, one end of the U-shaped base 3 is fixedly installed with second motor 32, the output end of the second motor 32 penetrates through the U-shaped base 3 and is fixedly connected with one end of the U-shaped frame 31, the U-shaped frame 31 can be rotated through the output of the second motor 32 while moving linearly on the U-shaped base 3, fixing device 5 can be horizontally rotated through the output of the rotary air cylinder, one end of the support frame 2 is movably installed with adjusting mechanism 4, the operator can realize the multi-directional movement and overturning of the workpiece in fixing device 5 through the horizontal rotation of fixing device 5 and the overturning of U-shaped frame 31, and finally through the movement of the two electric sliding rails 11 and the four electric sliding blocks 12, and the cooperation with adjusting mechanism 4, the flexibility of the detection of the workpiece is improved.
[0030] Refer to Figure 2The adjusting mechanism 4 includes a moving block 42, one end of the moving block 42 is slidably fitted with one end of the support frame 2, and both sides of one end of the support frame 2 are rotated together and connected with a screw rod 41, the outer surface of the screw rod 41 is socketed with the inner wall of the moving block 42, and one end of the support frame 2 is fixedly installed with a guide rail 21, and the inner wall of one end of the moving block 42 is slidably fitted with the outer surface of the guide rail 21, and one end of the support frame 2 is fixedly installed with a first motor 47, and the output end of the first motor 47 is fixedly connected to one end of the screw rod 41, and the screw rod 41 can be driven to rotate by the output of the first motor 47. The rotating screw rod 41 drives the moving block 42 to perform horizontal threaded movement, and with the help of the guide rail 21, a relatively stable sliding support is provided for the movement of the moving block 42, thereby ensuring the smooth movement of the moving block 42.
[0031] Reference Figure 2 One end of the moving block 42 is fixedly connected to the slide rail 43 and the slider 44, and one end of the slider 44 is fixedly connected to the optical detection head 45 by a bolt. The top of the moving block 42 is fixedly connected to the cylinder 46, and the output end of the cylinder 46 passes through the moving block 42 and is fixedly sleeved with the top of the optical detection head 45. The optical detection head 45 can be driven by the output of the cylinder 46 to move up and down along the outer surface of the slide rail 43 with the help of the slider 44, thereby realizing the lateral movement and up and down movement of the optical detection head 45, facilitating the adjustment of the height and detection orientation of the optical detection head 45, and the movable optical detection head 45 cooperates with the movable and rotatable fixing device 5 to realize all-round flexible detection.
[0032] Reference Figure 3 The fixing device 5 includes a chassis 51 and a chuck 56. The top end of the chassis 51 is fixedly welded to the bottom end of the chuck 56. A rotating disk 52 is rotatably connected between the inner walls of the chassis 51 through a rotating shaft. The outer surface of the rotating disk 52 slides in contact with the inner wall of the chassis 51. A push rod is fixedly connected to one end of the rotating disk 52. A push groove is provided at one end of the chassis 51. The operator can push the rotating disk 52 clockwise to drive the rotating disk 52 to rotate between the inner walls of the chassis 51.
[0033] Reference Figure 3The outer surface of the rotating disk 52 is provided with three transmission grooves 53 distributed in a circular array, and the outer surface of the sliding groove 57 is provided with three sliding grooves 57 used in conjunction with the three transmission grooves 53. The positions of the three sliding grooves 57 correspond to the positions of the three transmission grooves 53 respectively. The outer surfaces of the three sliding grooves 57 are all slidably clamped with a clamping head 55, and the bottom ends of the three clamping heads 55 are fixedly connected with a connecting pin 54. The three connecting pins 54 respectively pass through the three transmission grooves 53 and slide in contact with the outer surfaces of the three transmission grooves 53. The three arc-shaped transmission grooves 53 provide a predetermined movement trajectory for the movement of the three connecting pins 54 and the clamping head 55. The three connecting pins 54 and the clamping head 55 can be synchronously rotated radially by the rotating rotating disk 52 under the movement of the three transmission grooves 53, so that the three clamping heads 55 can slide linearly along the outer surfaces of the three sliding grooves 57, thereby clamping and fixing the inspection workpiece, achieving the purpose of self-centering clamping of the workpiece, and facilitating the adjustment of the workpiece in multiple directions.
[0034] The implementation principle of the embodiment of the present application is as follows: when a workpiece needs to be inspected, the workpiece is placed on the chuck 56 in the fixing device 5, and then the operator can push the push rod clockwise to slide the rotating disk 52 along the inner wall of the base 51, so that the three connecting pins 54 slide synchronously between the three transmission grooves 53 respectively, thereby realizing radial rotation of the three connecting pins 54. During the sliding process, the three connecting pins 54 drive the three clamping heads 55 to move linearly along the three sliding grooves 57, so that the three clamping heads 55 synchronously perform a clamping motion centered on the chuck 56. The three clamping heads 55 perform synchronous clamping motion on the workpiece in three directions through synchronous movement, thereby achieving clamping and fixing of the workpiece;
[0035] When multi-directional inspection of the workpiece is required, the operator first starts the first motor 47 to drive the screw rod 41 to rotate. The rotating screw rod 41 drives the moving block 42 to move in a threaded manner through the thread. The moving moving block 42 is kept in horizontal movement with the help of the guide rail 21. Then the cylinder 46 is started. The output end of the cylinder 46 drives the optical inspection head 45 to move up and down. The moving optical inspection head 45 maintains a linear lift through the cooperation of the slider 44 and the slide rail 43. Then, the U-shaped base 3 is driven to move through the cooperation of the two electric slide rails 11 and the electric slider 12 at the top of the operating table 1. The moving U-shaped base 3 drives the U-shaped frame 31 to rotate through the second motor 32 at one end. Finally, the rotating cylinder at the bottom end of the U-shaped frame 31 drives the fixing device 5 to rotate horizontally, realizing the two-axis movement of the optical inspection head 45 and the movement and rotation of the clamped workpiece, thereby achieving the purpose of facilitating all-round inspection of the workpiece.
[0036] The embodiments of the present application are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, wherein the same parts are denoted by the same reference numerals. Therefore, any equivalent changes made according to the structure, shape and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A multi-spectral automatic optical defect detection machine, comprising an operating table (1), characterized in that: The top of the operating table (1) is fixedly connected to two electric slide rails (11), the outer surfaces of the two electric slide rails (11) are respectively sleeved with two electric sliders (12), the tops of the four electric sliders (12) are commonly fixedly connected to a U-shaped base (3), one side of the top of the operating table (1) is fixedly connected to a support frame (2), one end of the support frame (2) is fixedly installed with an adjustment mechanism (4), and the top of the adjustment mechanism (4) is fixedly installed with a fixing device (5); The adjusting mechanism (4) includes a screw rod (41), both ends of the screw rod (41) are rotatably connected to both sides of one end of the support frame (2), the outer surface of the screw rod (41) is threadedly sleeved with a moving block (42), one end of the moving block (42) is slidably fitted with one end of the support frame (2), one end of the moving block (42) is fixedly connected to a slide rail (43), the outer surface of the slide rail (43) is slidably sleeved with a slider (44), one end of the slider (44) is fixedly connected to an optical detection head (45), a cylinder (46) is fixedly installed on the top of the moving block (42), the output end of the cylinder (46) passes through the moving block (42) and is fixedly connected to the top of the optical detection head (45), a first motor (47) is fixedly installed on the upper part of one end of the support frame (2), and the output end of the first motor (47) is fixedly connected to one end of the screw rod (41).
2. The multi-spectral automatic optical defect detection machine according to claim 1, characterized in that: The fixing device (5) comprises a chassis (51), a rotating disk (52) is rotatably connected between the inner walls of the chassis (51), the outer surface of the rotating disk (52) is provided with three transmission grooves (53), the outer surfaces of the three transmission grooves (53) are slidably connected with connecting pins (54), the top ends of the three connecting pins (54) are fixedly connected with clamps (55), the top end of the chassis (51) of the rotating disk (52) is fixedly connected with a clamp (56), the outer surface of the clamp (56) is provided with three sliding grooves (57), and the outer surfaces of the three clamps (55) are respectively slidably fitted with the inner walls of the three sliding grooves (57).
3. The multi-spectral automatic optical defect detection machine according to claim 1, characterized in that: The inner walls of both ends of the U-shaped base (3) are rotatably connected to U-shaped frames (31), one end of the U-shaped base (3) is fixedly mounted with a second motor (32), and one end of the second motor (32) passes through the U-shaped base (3) and is fixedly connected to the U-shaped frame (31).
4. The multi-spectral automatic optical defect detection machine according to claim 1, characterized in that: A rotating cylinder is fixedly provided inside the bottom end of the U-shaped frame (31), and the output end of the rotating cylinder is fixedly connected to the bottom end of the chassis (51).
5. The multi-spectral automatic optical defect detection machine according to claim 1, characterized in that: One end of the support frame (2) is fixedly connected to a guide rail (21), and the outer surface of the guide rail (21) is slidably connected to the inner wall of one end of the moving block (42).
6. The multi-spectral automatic optical defect detection machine according to claim 1, characterized in that: The three transmission grooves (53) are all arranged in an arc shape, and the three sliding grooves (57) are all arranged in a straight line shape.
7. The multi-spectral automatic optical defect detection machine according to claim 2, characterized in that: The three sliding grooves (57) and the transmission grooves (53) are distributed in a ring array, and the positions of the three sliding grooves (57) and the three transmission grooves (53) correspond to each other.
8. The multi-spectral automatic optical defect detection machine according to claim 2, characterized in that: One end of the rotating disk (52) is fixedly connected to a push rod, and one end of the chassis (51) is provided with a push groove.