Visual inspection device for 95-line bottom plate production

Abstract

The utility model discloses a visual detection device for production of a 95-line bottom plate, which aims at solving the problem that the detection efficiency of the 95-line bottom plate is reduced because the 95-line bottom plate needs to be manually turned over and the other side surface of the 95-line bottom plate needs to be detected again, and comprises a machine body, a rotating mechanism, a clamping mechanism, a detection lens, a visual detection host and an illuminating lamp, the rotating mechanism is arranged in the machine body, the clamping mechanism is arranged above the machine body, a supporting frame is fixedly connected to the upper portion of the machine body, the detection lens is fixedly connected to the lower portion of the supporting frame, the vision detection host is fixedly arranged above the supporting frame, and the illuminating lamps are symmetrically arranged on the two sides of the detection lens; through the rotating mechanism and the clamping mechanism, the 95 line bottom plate can be stably clamped and fixed, and after one side of the 95 line bottom plate is detected, the fixing shafts on the two sides are driven by the control motor to rotate at the same time.

Description

Technical Field

[0001] The utility model belongs to the technical field of 95-line bottom plate production, and particularly relates to a visual inspection device for 95-line bottom plate production. Background Art

[0002] After production, the 95-line baseboards require a visual inspection before shipment to ensure quality and safety. Existing technology uses visual inspection equipment to perform this inspection. Visual inspection equipment is a high-tech product that uses an onboard camera to capture images of objects and then uses computer vision algorithms to analyze and process these images to obtain information such as the object's shape, size, color, and surface defects.

[0003] The prior art discloses a device for visual inspection of defects in circuit boards with patent announcement number CN215115946U. When in use, the above patent places the circuit board to be inspected into two adjacent partitions through partitions, support plates and belt conveyors, turns on the rotating motor, drives the connecting rod and support plate on one side of the ball nut to move linearly, causes one end of the support plate to slowly slide out along the second through hole, causes the circuit board to slide out along the inside of the two adjacent partitions, and falls onto the top of the belt conveyor in turn for transportation. After all the placed circuit boards are separated from the partitions, they are reloaded, which solves the problem of relying on manual picking up of the circuit boards one by one and then inspecting and judging them through visual inspection probes, which is very inefficient. However, in actual use, there are still the following deficiencies: From a practical point of view, after the device completes the inspection of one side of the 95-line bottom plate, the 95-line bottom plate needs to be manually flipped over, and the other side of the 95-line bottom plate needs to be inspected again, which reduces the inspection efficiency of the 95-line bottom plate.

[0004] Therefore, a visual inspection device for 95-line baseboard production is needed to solve the problem in the prior art that the 95-line baseboard needs to be manually flipped over and the other side of the 95-line baseboard needs to be re-inspected, thereby reducing the inspection efficiency of the 95-line baseboard. Utility Model Content

[0005] The purpose of the present invention is to provide a visual inspection device for 95-line bottom plate production to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above object, the utility model provides the following technical scheme: a kind of visual detection device for 95 line bottom plate production, including organism, rotating mechanism, clamping mechanism, detection lens, visual detection host computer and illuminating lamp, the rotating mechanism is arranged in the inside of organism, the clamping mechanism is arranged in the top of organism, the top of organism is fixedly connected with support frame, the detection lens is fixedly connected in the lower side of support frame, the visual detection host computer is fixedly arranged in the top of support frame, and detection lens and visual detection host computer are electrically connected, the illuminating lamp is symmetrically arranged in the two sides of detection lens.

[0007] The rotating mechanism is composed of a motor, a connecting shaft, a first transmission shaft, a gear set, a lead screw, a threaded block, a rack, a rotating gear, a second transmission shaft, a belt pulley set and a fixed shaft.

[0008] It should be noted that the gear set is composed of a driving bevel gear and a driven bevel gear, the driving bevel gear and the driven bevel gear are engaged, the driving bevel gear is fixedly connected with the outside of the first transmission shaft, and the lead screw is fixedly connected behind the driven bevel gear.

[0009] Further, the threaded block is threadedly connected to the outside of the lead screw, the rack is fixedly connected to one side of the threaded block, and the bottom surface of the rack is slidingly connected to the inside bottom surface of the organism, the rotating gear is arranged above the rack, and the rotating gear is engaged with the rack to rotate.

[0010] Further, the second transmission shaft penetrates through the rotating gears on both sides, and the rotating gears are rotatably connected with the second transmission shaft, the belt pulley set is symmetrically arranged at both ends of the second transmission shaft, the fixed shaft is arranged above one side of the belt pulley set, and the fixed shaft is rotatably connected with the organism.

[0011] As a preferred embodiment, the clamping mechanism is composed of an electric push rod, a C-shaped fixed plate, a threaded rod, a rotating disc, a fixed rod, a connecting block, a pressing plate and an anti-skid layer, the electric push rod is fixedly connected to the other end of the fixed shaft, the C-shaped fixed plate is fixedly connected to the elongated end of the electric push rod, the threaded rod is rotatably connected to the inside front side of the C-shaped fixed plate, and the rotating disc is fixedly connected to the top surface of the threaded rod.

[0012] As a preferred embodiment, the fixed rod is fixedly connected to the inside back of the C-shaped fixed plate, the number of the connecting blocks is two, which are symmetrically arranged in front and back, the front connecting block is threadedly connected to the outside of the threaded rod, the rear connecting block is slidingly connected to the outside of the fixed rod, and the pressing plate is fixedly connected to one side of the connecting block.

[0013] As a preferred embodiment, the opposing surfaces of the pressing plate and the bottom plate of the C-shaped fixing plate are respectively provided with anti-slip layers.

[0014] Compared with the prior art, the visual inspection device for 95-line bottom plate production provided by the present invention has at least the following beneficial effects:

[0015] Through the provided rotating mechanism and clamping mechanism, the 95-line bottom plate can be stably clamped and fixed. After the inspection of one side of the 95-line bottom plate is completed, the fixed shafts on both sides are driven to rotate simultaneously by controlling the motor, and the 95-line bottom plate is driven to flip simultaneously by the clamping mechanism, ensuring the simultaneity of both ends of the 95-line bottom plate during flipping, improving the safety during the flipping process, and completing the double-sided inspection of the 95-line bottom plate without manual operation, thereby improving the inspection efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 This is a front view structural diagram of the utility model;

[0018] Figure 3 This is a schematic diagram of the rotating mechanism structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the disassembled structure of the clamping mechanism of the present utility model.

[0020] In the figure: 1. Machine body; 2. Rotating mechanism; 3. Clamping mechanism; 4. Inspection lens; 5. Visual inspection host; 6. Illuminating lamp; 201. Motor; 202. Connecting shaft; 203. First transmission shaft; 204. Gear set; 205. Screw; 206. Threaded block; 207. Rack; 208. Rotating gear; 209. Second transmission shaft; 210. Pulley set; 211. Fixed shaft; 301. Electric push rod; 302. C-shaped fixing plate; 303. Threaded rod; 304. Rotating disk; 305. Fixed rod; 306. Connecting block; 307. Pressing plate; 308. Anti-slip layer. DETAILED DESCRIPTION

[0021] The present invention will be further described below with reference to the embodiments.

[0022] See also Figure 1-4The utility model provides a visual inspection device for 95-line bottom plate production, including a body 1, a rotating mechanism 2, a clamping mechanism 3, a detection lens 4, a visual inspection host 5 and a lighting lamp 6. The rotating mechanism 2 is arranged inside the body 1, the clamping mechanism 3 is arranged above the body 1, and a support frame is fixedly connected to the top of the body 1. The detection lens 4 is fixedly connected to the bottom of the support frame. The visual inspection host 5 is fixedly arranged above the support frame, and the detection lens 4 is electrically connected to the visual inspection host 5. The lighting lamps 6 are symmetrically arranged on both sides of the detection lens 4.

[0023] The rotating mechanism 2 consists of a motor 201, a connecting shaft 202, a first transmission shaft 203, a gear set 204, a screw 205, a threaded block 206, a rack 207, a rotating gear 208, a second transmission shaft 209, a pulley set 210 and a fixed shaft 211. The motor 201 is fixedly connected to the right side of the body 1, the connecting shaft 202 is fixedly connected to the output end of the motor 201, the first transmission shaft 203 is rotatably connected to the inner front of the body 1, the gear set 204 is symmetrically arranged at both ends of the first transmission shaft 203, and the left end of the connecting shaft 202 is fixedly connected to the right end of the first transmission shaft 203.

[0024] Further as Figure 1 、 Figure 2 and Figure 3 As shown, it is worth noting that the gear set 204 is composed of a driving bevel gear and a driven bevel gear, the driving bevel gear and the driven bevel gear are meshed with each other, the driving bevel gear is fixedly connected to the outside of the first transmission shaft 203, and the screw rod 205 is fixedly connected to the rear of the driven bevel gear.

[0025] Further as Figure 1 、 Figure 2 and Figure 3 As shown, it is worth noting that the threaded block 206 is threadedly connected to the outside of the screw rod 205, the rack 207 is fixedly connected to one side of the threaded block 206, and the bottom surface of the rack 207 is slidably connected to the inner bottom surface of the body 1, and the rotating gear 208 is provided above the rack 207, and the rotating gear 208 rotates in meshing engagement with the rack 207;

[0026] By setting the rack 207 to slide on the inner bottom surface of the body 1, the rotation of the threaded block 206 can be restricted to ensure that the threaded block 206 moves linearly outside the screw rod 205, and the stability of the movement of the rack 207 can be improved, thereby driving the stable rotation of the rotating gear 208.

[0027] Further as Figure 1 、 Figure 2 and Figure 3As shown, it is worth mentioning that the second transmission shaft 209 passes through the rotating gears 208 on both sides, and the rotating gears 208 are rotationally connected to the second transmission shaft 209, the pulley group 210 is symmetrically arranged at both ends of the second transmission shaft 209, and the fixed shaft 211 is arranged on the upper side of the pulley group 210, and the fixed shaft 211 is rotationally connected to the body 1.

[0028] According to the above working process, it can be seen that: by setting up the rotating mechanism 2, the simultaneity of the two ends of the 95-line base plate during rotation can be guaranteed, the safety of the 95-line base plate during rotation can be improved, and the double-sided detection of the 95-line base plate can be completed without manual operation, thereby improving the detection efficiency of the device.

[0029] Further as Figure 1 、 Figure 2 and Figure 4 As shown, it is worth mentioning that the clamping mechanism 3 is composed of an electric push rod 301, a C-shaped fixed plate 302, a threaded rod 303, a rotating disk 304, a fixed rod 305, a connecting block 306, a pressure plate 307 and an anti-slip layer 308. The electric push rod 301 is fixedly connected to the other end of the fixed shaft 211, the C-shaped fixed plate 302 is fixedly connected to the extended end of the electric push rod 301, the threaded rod 303 is rotatably connected to the inner front side of the C-shaped fixed plate 302, and the rotating disk 304 is fixedly connected to the top surface of the threaded rod 303.

[0030] Further as Figure 1 、 Figure 2 and Figure 4 As shown, it is worth mentioning that the fixing rod 305 is fixedly connected to the inner rear of the C-shaped fixing plate 302, there are two connecting blocks 306, which are symmetrically arranged front and back, the front connecting block 306 is threadedly connected to the outside of the threaded rod 303, the rear connecting block 306 is slidably connected to the outside of the fixing rod 305, and the pressure plate 307 is fixedly connected to one side of the connecting block 306.

[0031] Further as Figure 1 、 Figure 2 and Figure 4 As shown, it is worth noting that the opposing surfaces of the pressing plate 307 and the bottom plate of the C-shaped fixing plate 302 are respectively provided with an anti-slip layer 308;

[0032] The anti-slip layer 308 can be made of rubber material, which can not only protect the 95-line bottom plate installed between the pressure plate 307 and the bottom surface of the C-shaped fixing plate 302 to avoid damage to it due to excessive force, but also increase the friction with the 95-line bottom plate, thereby improving the stability of the 95-line bottom plate installed inside the clamping mechanism 3.

[0033] This solution has the following working process: when in use, first, the electric push rod 301 drives the C-shaped fixing plates 302 on both sides to move toward each other until the spacing between the C-shaped fixing plates 302 matches the width of the 95-line bottom plate, and the 95-line bottom plate is inserted between the two C-shaped fixing plates 302 and placed above the anti-slip layer 308. Then, the rotating disk 304 drives the threaded rod 303 to rotate, and the connecting block 306 drives the pressing plate 307 to move down until the anti-slip layer 308 on the bottom surface of the pressing plate 307 is close to the top surface of the 95-line bottom plate, thereby completing the clamping and fixing of the 95-line bottom plate; then, the lighting lamp 6 is turned on, and one side of the 95-line bottom plate is photographed through the detection lens 4, and the photographed image is transmitted to the visual detection host 5, which processes the image. Analysis and processing; After one side detection is completed, start the motor 201, drive the first transmission shaft 203 to rotate through the connecting shaft 202, drive the screw 205 to rotate through the gear group 204, drive the rack 207 to slide linearly inside the body 1 through the threaded block 206, thereby driving the rotating gear 208 to rotate, and drive the pulley groups 210 on both sides to run simultaneously through the second transmission shaft 209, and then drive the clamping mechanisms 3 on both sides to rotate simultaneously through the fixed shaft 211, thereby driving the 95-line bottom plate to rotate at the same time, ensuring the simultaneity of the two ends of the 95-line bottom plate during flipping, improving the safety during the flipping process, and then rotating 180 degrees to detect the other side of the 95-line bottom plate. No manual operation is required to complete the double-sided detection of the 95-line bottom plate.

[0034] In summary: through the provided rotating mechanism 2 and clamping mechanism 3, the 95-line bottom plate can be stably clamped and fixed. After the inspection of one side of the 95-line bottom plate is completed, the fixed shafts 211 on both sides are driven to rotate simultaneously by controlling the motor 201, and the 95-line bottom plate is driven to flip at the same time through the clamping mechanism 3, thereby ensuring the simultaneity of the two ends of the 95-line bottom plate during flipping, improving the safety during the flipping process, and completing the double-sided inspection of the 95-line bottom plate without manual operation, thereby improving the inspection efficiency of the device.

Claims

1. A visual inspection device for 95-line bottom plate production, comprising a body (1), a rotating mechanism (2), a clamping mechanism (3), an inspection lens (4), a visual inspection host (5) and an illuminating lamp (6), characterized in that: The rotating mechanism (2) is arranged inside the machine body (1), the clamping mechanism (3) is arranged above the machine body (1), a support frame is fixedly connected to the top of the machine body (1), the detection lens (4) is fixedly connected to the bottom of the support frame, the visual detection host (5) is fixedly arranged above the support frame, and the detection lens (4) is electrically connected to the visual detection host (5), and the lighting lamps (6) are symmetrically arranged on both sides of the detection lens (4); The rotating mechanism (2) is composed of a motor (201), a connecting shaft (202), a first transmission shaft (203), a gear set (204), a screw rod (205), a threaded block (206), a rack (207), a rotating gear (208), a second transmission shaft (209), a pulley set (210) and a fixed shaft (211); the motor (201) is fixedly connected to the right side of the machine body (1); the connecting shaft (202) is fixedly connected to the output end of the motor (201); the first transmission shaft (203) is rotatably connected to the front inside of the machine body (1); the gear set (204) is symmetrically arranged at both ends of the first transmission shaft (203); and the left end of the connecting shaft (202) is fixedly connected to the right end of the first transmission shaft (203).

2. The visual inspection device for 95-line bottom plate production according to claim 1, characterized in that: The gear set (204) consists of a driving bevel gear and a driven bevel gear, which are meshed with each other. The driving bevel gear is fixedly connected to the outside of the first transmission shaft (203), and the screw rod (205) is fixedly connected to the rear of the driven bevel gear.

3. The visual inspection device for 95-line bottom plate production according to claim 2, characterized in that: The threaded block (206) is threadedly connected to the outside of the screw rod (205), the rack (207) is fixedly connected to one side of the threaded block (206), and the bottom surface of the rack (207) is slidably connected to the inner bottom surface of the body (1), and the rotating gear (208) is arranged above the rack (207), and the rotating gear (208) is engaged and rotated with the rack (207).

4. The visual inspection device for 95-line bottom plate production according to claim 3, characterized in that: The second transmission shaft (209) passes through the rotating gears (208) on both sides, and the rotating gears (208) are rotationally connected to the second transmission shaft (209). The pulley group (210) is symmetrically arranged at both ends of the second transmission shaft (209). The fixed shaft (211) is arranged on one side above the pulley group (210), and the fixed shaft (211) is rotationally connected to the machine body (1).

5. The visual inspection device for 95-line bottom plate production according to claim 4, characterized in that: The clamping mechanism (3) is composed of an electric push rod (301), a C-shaped fixed plate (302), a threaded rod (303), a rotating disk (304), a fixed rod (305), a connecting block (306), a pressing plate (307) and an anti-slip layer (308); the electric push rod (301) is fixedly connected to the other end of the fixed shaft (211); the C-shaped fixed plate (302) is fixedly connected to the extended end of the electric push rod (301); the threaded rod (303) is rotatably connected to the inner front side of the C-shaped fixed plate (302); and the rotating disk (304) is fixedly connected to the top surface of the threaded rod (303).

6. The visual inspection device for 95-line bottom plate production according to claim 5, characterized in that: The fixing rod (305) is fixedly connected to the inner rear of the C-shaped fixing plate (302). There are two connecting blocks (306) symmetrically arranged front and back. The front connecting block (306) is threadedly connected to the outside of the threaded rod (303), and the rear connecting block (306) is slidably connected to the outside of the fixing rod (305). The pressing plate (307) is fixedly connected to one side of the connecting block (306).

7. The visual inspection device for 95-line bottom plate production according to claim 6, characterized in that: The opposing surfaces of the pressing plate (307) and the bottom plate of the C-shaped fixing plate (302) are respectively provided with anti-slip layers (308).

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