Novel hidden self-locking structure of optical module

The combined structure of the heat-conducting frame and the positioning lock piece solves the problems of heat accumulation and screw connection in the self-locking structure of the optical module, achieving compact integration, stable connection and efficient heat dissipation, and improving the operating speed and aesthetics of the optical module.

CN223426901UActive Publication Date: 2025-10-10DONGGUAN ZHONGYU CULTURE CO LTD
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Patent Information

Application Number
CN202423077008.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-10-10
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

The self-locking structure of existing optical modules leads to heat accumulation and poor heat dissipation, affecting operating speed and aesthetics. At the same time, the screw connection method increases processing costs and difficulty in disassembly.

Method used

It adopts a combined structure of a thermally conductive frame and positioning lock pieces, uses high thermal conductivity ceramics and graphene materials to form a thermal insulation layer, and combines self-locking convex blocks and concave buckle grooves to achieve compact integration and stable connection, avoiding screw connection.

Benefits of technology

The optical module's structural stability and heat dissipation performance are improved, the assembly process is simplified, the production cost is reduced, and the aesthetics are improved.

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Abstract

The utility model belongs to the technical field of optical module self-locking, and particularly relates to a novel hidden self-locking structure of an optical module, which comprises a metal frame body, a pair of heat conduction frames which are symmetrically distributed up and down are embedded in the metal frame body, and the upper heat conduction frame and the lower heat conduction frame are mutually inserted; high-heat-conductivity ceramic and graphene are adopted as a heat conduction frame to absorb heat and support an optical module, heat generated in the optical module can be quickly conducted out and dissipated into air, and a positioning locking plate can be stably connected to the right end of a metal frame body and firmly attached to the surface of the heat conduction frame through cooperative use of a first buckle position and a second buckle position; the self-locking convex clamping block and the self-locking concave buckling groove are matched for use, so that the positioning locking plate and the metal frame body can be kept in a tight and stable connection state, the assembling process of screwing in the assembling process of the optical module is omitted, and the attractiveness of the optical module installed in the metal frame body is improved; the problems of high temperature on the optical module and inconvenience in assembly caused by unreasonable self-locking structure in the prior art are solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of optical module self-locking, and in particular relates to a novel hidden self-locking structure of an optical module. Background Art

[0002] Optical modules are optoelectronic devices that perform photoelectric and electro-optical conversion. They consist of optoelectronic components, functional circuits, and optical interfaces, encompassing both transmitting and receiving components. Simply put, an optical module's function is to convert electrical signals at the transmitter into optical signals, transmit them via optical fiber to the receiver, and then convert the optical signals back into electrical signals at the receiver. The optical module must be enclosed in a self-locking structure to ensure secure installation.

[0003] The current assembly structure of optical modules is unreasonable, which leads to the following two technical problems:

[0004] (1) The optical module generates heat when it is powered on. In the past, the optical module was directly built into the metal frame, and the metal frame was used to self-lock the optical module. The metal frame needs to wrap the optical module to protect the optical module. The metal frame is a sealed structure. There is no corresponding heat conduction measure between the optical module and the metal frame. The heat generated by the optical module will accumulate on the metal frame. The sealed shell affects the effect of heat dissipation from the optical module to the air. Overheating of the optical module will reduce the operating speed and cause damage. Therefore, external heat dissipation measures are required to dissipate heat from the optical module, and a gap must be reserved between the metal frame and the optical module to allow air to flow more smoothly to carry away the heat. At this time, the metal frame needs to be made particularly large and difficult to match the shape of the optical module. It is bulky and bloated. This heat dissipation measure makes the self-locking structure appear exposed and complicated, affecting the aesthetics of the optical module.

[0005] (2) Each component connection requires many screws to fix it, which takes extra time and increases the processing and manufacturing cost. The screws exposed at the connection of each component will make the connection part visible. The screws are in contact with the air for a long time and will rust after wear. The use of screw connection method requires additional procurement costs. The screws will also affect the appearance of the optical module. The disassembly process during later maintenance is very time-consuming. Utility Model Content

[0006] The technical problem to be solved by the utility model is to overcome the defects of the prior art and solve the problem that the prior self-locking structure is unreasonable and causes high temperature to the optical module and is inconvenient to assemble.

[0007] The technical solution adopted by the present invention to solve the technical problem is: a new type of hidden self-locking structure of an optical module, including a metal frame:

[0008] A pair of heat-conducting frames symmetrically distributed up and down are embedded in the metal frame, and the upper and lower heat-conducting frames are plugged into each other. A positioning lock piece is inserted into the outer wall between the heat-conducting frames and is embedded in the right end between the metal frame and the heat-conducting frame;

[0009] A second buckle position is provided at both the front and rear ends between the upper and lower heat-conducting frames, and a first buckle position is provided at both the front and rear ends of the positioning lock piece to buckle with the interior of the adjacent second buckle position;

[0010] The front and rear sides of the left end of the positioning lock piece are both integrally formed with self-locking convex blocks, and the right end of the metal frame is provided with a self-locking concave buckle groove embedded in the left end of the adjacent self-locking convex block.

[0011] In a preferred technical solution of the present invention, the metal frame and the positioning lock piece are made of aluminum alloy, and the heat-conducting frame is made of a composite of high thermal conductivity ceramics and graphene.

[0012] In a preferred technical solution of the present invention, a circuit board, a light emitter and a condenser are embedded in the interior of the heat-conducting frames from left to right in sequence.

[0013] In a preferred technical solution of the present invention, the right end of the positioning lock piece is connected to a positioning handle through a lock buckle.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] The circuit board, the light emitter and the light concentrator are sequentially embedded in the heat-conducting frame from left to right, so that the circuit board, the light emitter and the light concentrator are arranged in sequence, so that the circuit board, the light emitter and the light concentrator constitute a complete optical module. The circuit board is used to control the light emitter to emit light, and the light concentrator is used to concentrate the light emitted by the light emitter. This design improves the overall performance of the optical module, realizes the function of compact integration, reduces the space occupied by the circuit board, the light emitter and the light concentrator in the self-locking structure, optimizes the optical effect, and is conducive to the integration of the optical module structure.

[0016] The two symmetrically distributed heat-conducting frames are fixed by the positioning lock pieces through the self-locking convex blocks and self-locking concave grooves between them. This ensures that the optical module has excellent structural stability during use and avoids loosening or displacement caused by vibration or external force. This has the advantage of high structural stability and improves the self-locking performance of the optical module.

[0017] The thermal conductive frame separates the optical module from the metal frame and provides a stable supporting skeleton structure for the circuit board, light emitter and condenser. The thermal conductive frame forms a thermal insulation medium between the metal frame and the optical module. The thermal conductive frame uses high thermal conductivity ceramic and graphene composite materials with excellent heat dissipation performance. The use of high thermal conductivity ceramic and graphene as a thermal conductive frame to absorb heat and support the optical module can quickly conduct the heat generated inside the optical module and dissipate it into the air, reducing the temperature of the optical module to increase the operating speed and extend the service life;

[0018] The thermal conductive frame assembles the optical module into the inside of the metal frame. The first clip position and the second clip are used together to firmly connect the positioning lock piece to the right end of the metal frame and firmly fit the surface of the thermal conductive frame. The self-locking convex block and the self-locking concave groove are used together to keep the positioning lock piece tightly and firmly connected to the metal frame. The installation and removal steps of the optical module can be completed without using complicated tools, which saves time and energy, simplifies the structure, and eliminates the assembly process of screwing during the assembly of the optical module. The surface of the metal frame can be sprayed with a variety of colors to appear colorful. Eliminating the screw connection method allows the thermal conductive frame to be hidden inside the metal frame, thereby improving the aesthetics of the optical module installed inside the metal frame. The shape of the metal frame and the shape of the optical module fit each other to reduce the volume. The small size can save material costs. The optical module is more concealed during installation. The structural layout is reasonable, which reduces production costs and speeds up production. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall external structure of the utility model;

[0020] Figure 2 This is a partial enlarged view of structure A of the present utility model;

[0021] Figure 3 This is a cross-sectional view of the overall internal structure of the utility model;

[0022] Figure 4 This is a schematic diagram of the external structure of the heat-conducting frame of the utility model;

[0023] Figure 5 This is a schematic diagram of the internal structure of the heat-conducting frame of the utility model;

[0024] Figure 6 This is an assembly effect diagram of the heat-conducting frame of the utility model;

[0025] Figure 7 This is an assembly effect diagram of the positioning lock piece of the utility model;

[0026] Figure 8 This is a schematic diagram of the external structure of the metal frame of the utility model;

[0027] Figure 9 This is a schematic diagram of the external structure of the positioning lock piece of the utility model.

[0028] In the figure: 1. Metal frame; 2. Positioning lock piece; 3. Positioning handle; 4. Heat-conducting frame; 5. Circuit board; 6. Light emitter; 7. Spotlight; 8. Self-locking convex block; 9. Self-locking concave groove; 10. First buckle position; 11. Second buckle position. DETAILED DESCRIPTION

[0029] For example 1, please refer to Figure 1-9 The utility model provides a technical solution: a new type of hidden self-locking structure of an optical module, including a metal frame 1: a pair of heat-conducting frames 4 symmetrically distributed in the upper and lower parts are embedded in the metal frame 1, the upper and lower heat-conducting frames 4 are plugged into each other, and the outer wall between the heat-conducting frames 4 is provided with a positioning lock piece 2 embedded in the right end between the metal frame 1 and the heat-conducting frame 4; the front and rear ends between the upper and lower heat-conducting frames 4 are provided with a second buckle position 11, and the front and rear ends of the positioning lock piece 2 are provided with a first buckle position 10 that is buckled with the adjacent second buckle position 11; the front and rear sides of the left end of the positioning lock piece 2 are integrally formed with a self-locking convex card block 8, and the right end of the metal frame 1 is provided with a self-locking concave buckle groove 9 embedded in the left end of the adjacent self-locking convex card block 8; the self-locking convex card block 8 is disengaged from the corresponding self-locking concave buckle groove 9 to the right, and the first The snap-fit ​​position 10 is disengaged from the corresponding second snap-fit ​​position 11 to the right, and the positioning lock piece 2 is pulled out to the right from the surface of the heat-conducting frame 4. The upper and lower heat-conducting frames 4 are pulled out and separated from the inside of the metal frame 1, revealing the empty area inside the heat-conducting frame 4. The self-locking structure can be disassembled without unscrewing the screws. The circuit board 5, the light emitter 6 and the condenser 7 are embedded in the heat-conducting frame 4 from left to right. The circuit board 5, the light emitter 6 and the condenser 7 are embedded in the heat-conducting frame 4 at the lower end from left to right, so that the circuit board 5, the light emitter 6 and the condenser 7 can be arranged in sequence. The upper heat-conducting frame 4 covers the lower heat-conducting frame 4, and the upper and lower heat-conducting frames 4 overlap, thereby covering the circuit board 5, the light emitter 6 and the condenser 7, so that the circuit board 5, the light emitter 6 and the condenser 7 constitute a complete optical module.

[0030] Embodiment 2, further explained based on the above embodiment: the circuit board 5 and the light emitter 6 are powered by an external power supply, the circuit board 5 is used to control the light emitter 6 to emit light, the light shines through the center of the focus cover 7, the focus cover 7 reflects the light, and the focus cover 7 is used to focus the light emitted by the light emitter 6. This design improves the overall performance of the optical module, realizes the function of compact integration of the optical module, reduces the internal space occupied by the circuit board 5, the light emitter 6 and the focus cover 7 in the self-locking structure, and optimizes the optical effect, which is conducive to the structural integration of the optical module.

[0031] Embodiment 3, further explained according to the above embodiment: the positioning lock piece 2 is placed in its original position so that the left end of the positioning lock piece 2 pushes the self-locking convex card block 8 to the left into the corresponding self-locking concave buckle groove 9, and the self-locking convex card block 8 is embedded and tightly buckled with the self-locking concave buckle groove 9. At the same time, the first buckle position 10 is pushed to the left into the corresponding second buckle position 11, so that the positioning lock piece 2 is firmly installed at the front and rear ends between the two heat-conducting frames 4 symmetrically distributed above and below. Through the cooperation of the self-locking convex card blocks 8 and the self-locking concave buckle grooves 9 between the two heat-conducting frames 4 symmetrically distributed above and below and the positioning lock piece 2, the heat-conducting frames 4 symmetrically distributed above and below are fixed by the positioning lock piece 2, and the heat-conducting frames 4 symmetrically distributed above and below are fixed. The thermal frame 4 provides a stable supporting skeleton structure for the circuit board 5, the light emitter 6 and the condenser 7, ensuring that the optical module has excellent structural stability during use, avoiding loosening or displacement caused by vibration or external force, having the advantage of high structural stability, and improving the self-locking property of the optical module. The right end of the positioning lock piece 2 is connected to the positioning handle 3 through a lock buckle. The positioning handle 3 is installed to the right end of the positioning lock piece 2 so that the positioning lock piece 2 and the positioning handle 3 are connected into one. The size of the positioning handle 3 itself provides an accurate reference coordinate system for the self-locking structure, and the positioning handle 3 facilitates the precise positioning and installation of the self-locking structure to the required installation position.

[0032] Embodiment 4, further explained according to the above embodiment: the heat-conducting frame 4 assembles the optical module into the inside of the metal frame, the first buckle position 10 and the second buckle are used in conjunction to firmly connect the positioning lock piece 2 to the right end of the metal frame 1 and firmly fit the surface of the heat-conducting frame 4, the self-locking convex block 8 and the self-locking concave buckle groove 9 are used in conjunction to keep the positioning lock piece 2 and the metal frame 1 tightly and firmly connected, and the steps of installing the optical module can be completed without using complicated tools, saving time and energy, simplifying the structure, and eliminating the assembly process of screwing during the assembly of the optical module. The surface of the metal frame 1 can be sprayed with a variety of colors to make it look colorful. The elimination of the screw connection method allows the heat-conducting frame 4 to be hidden inside the metal frame 1, thereby improving the aesthetics of the optical module installed inside the metal frame 1. The shape of the metal frame 1 is matched with the shape of the optical module to reduce the volume. The small volume can save material costs. The optical module is more concealed during installation. The structural layout is reasonable, which reduces production costs and speeds up production speed.

[0033] Example 5, further explained based on the above example: the heat-conducting frame 4 forms a separate heat-conducting layer between the metal frame 1 and the optical module, the heat-conducting frame 4 separates the optical module from the metal frame 1, and forms a heat-conducting insulation medium between the metal frame 1 and the optical module. The metal frame 1 and the positioning lock piece 2 are made of aluminum alloy. The heat-conducting frame 4 is made of a composite of high thermal conductivity ceramics and graphene. The heat-conducting frame 4 uses a composite material of high thermal conductivity ceramics and graphene with excellent heat dissipation performance. The aluminum alloy material enables the metal frame 1 to have excellent thermal conductivity. When the module is powered on, it generates heat and produces a temperature difference higher than that of the thermally conductive frame 4. Highly thermally conductive ceramics and graphene are used as the thermally conductive frame 4 to absorb heat from the optical module. Heat is transferred from the optical module to the thermally conductive frame 4, and a temperature difference is generated on the surface of the thermally conductive frame 4 higher than that of the surface of the metal frame 1. Heat is transferred from the surface of the thermally conductive frame 4 to the surface of the metal frame 1, and a temperature difference is generated on the surface of the metal frame 1 higher than that of the outside air. The outside air flows through the surface of the metal frame 1, which can quickly conduct the heat generated inside the optical module and dissipate it into the air, thereby reducing the temperature of the optical module to increase the operating speed and extend the service life.

Claims

1. A novel hidden self-locking structure for an optical module, comprising a metal frame (1), characterized in that: A pair of heat-conducting frames (4) symmetrically distributed in the upper and lower parts are embedded in the metal frame (1), the upper and lower heat-conducting frames (4) are plugged into each other, and a positioning lock piece (2) is inserted into the outer wall between the heat-conducting frames (4) and is embedded in the right end between the metal frame (1) and the heat-conducting frame (4); A second buckle position (11) is provided at both the front and rear ends between the upper and lower heat-conducting frames (4), and a first buckle position (10) is provided at both the front and rear ends of the positioning lock piece (2) for buckling with the interior of the adjacent second buckle position (11); The front and rear sides of the left end of the positioning lock piece (2) are integrally formed with self-locking convex blocks (8), and the right end of the metal frame (1) is provided with a self-locking concave buckle groove (9) embedded in the left end of the adjacent self-locking convex block (8).

2. The novel hidden self-locking structure of an optical module according to claim 1, characterized in that: The metal frame (1) and the positioning lock piece (2) are made of aluminum alloy, and the heat-conducting frame (4) is made of a composite of high-thermal-conductivity ceramic and graphene.

3. The novel hidden self-locking structure of an optical module according to claim 1, characterized in that: A circuit board (5), a light emitter (6) and a condenser (7) are sequentially embedded inside the heat-conducting frame (4) from left to right.

4. The novel hidden self-locking structure of an optical module according to claim 1, characterized in that: The right end of the positioning lock piece (2) is connected to a positioning handle (3) through a lock buckle.