Segmented heating type cable processing equipment

By using segmented heating cable processing equipment and multi-stage oxide powder and temperature-controlled insulation coating technology, the problem of insufficient cable coating performance was solved and the surface performance and durability of the cable were improved.

CN223427291UActive Publication Date: 2025-10-10LIAONING SHENTIE CABLE MFG CO LTD
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Patent Information

Application Number
CN202422495692.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-10-10
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

The cable coating formed by the existing cable coating device has poor performance and it is difficult to ensure long-term good use during service.

Method used

The cable insulation layer is divided into multiple sections by using segmented heating cable processing equipment. An insulation layer containing a variety of oxide powders is formed under different processing environments. Different oxide powders are transported separately in the three processing sections of the cable conveying pipeline and steam heating environments of different temperatures are provided. A rubber conveying device and a stirrer are combined to ensure uniform mixing of the materials.

Benefits of technology

It effectively improves the surface properties of the cable, including surface hardness, corrosion resistance and tensile strength, ensuring the long-term and intact use of the cable in the service environment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses segmented heating type cable processing equipment, and belongs to the field of cable processing. The cable conveying device comprises a cable conveying pipeline, the cable conveying pipeline comprises a cable inlet and a cable outlet, a rubber conveying device is arranged on the cable conveying pipeline close to the cable inlet, and the cable conveying pipeline comprises a first processing section, a second processing section and a third processing section. And a steam conveying device and a powder conveying device are respectively arranged on the pipelines of the first processing section, the second processing section and the third processing section. According to the utility model, the coating of the insulating layer of the cable is divided into a plurality of sections for processing, and the insulating layer containing various oxide powder is formed in different processing environments, so that the surface performance of the cable is effectively improved.
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Description

Technical Field

[0001] The utility model belongs to the field of cable processing, and more specifically relates to a segmented temperature-raising type cable processing device. Background Art

[0002] Cables are typically made of one or more mutually insulated conductors and an outer insulating layer. They transmit electricity or information from one location to another, characterized by internal conduction and external insulation. Cables are often placed at high altitudes or buried deep underground, where they are constantly exposed to environmental erosion, placing significant strain on the outer insulation layer. Currently, the most commonly used cable insulation layer is rubber. After the rubber is coated on the intermediate conductor, it is further vulcanized in a vulcanization pipe to ensure the rubber has high elasticity, heat resistance, and tensile strength.

[0003] However, vulcanized rubber has low surface strength and poor corrosion resistance, making it susceptible to damage and corrosion in service environments. Therefore, it is necessary to improve the corresponding surface mechanical strength and corrosion resistance. Existing cable sheathing devices generally use rubber raw materials for direct coating. The cable sheathing formed by such coating devices has poor performance and cannot guarantee long-term and intact use in service.

[0004] For example, the patent document disclosed in the Chinese patent application number: CN202210891503.7 and the publication date: November 8, 2022, discloses a cable core covering molding device for cable processing, including a covering body, a feeding barrel is provided on the upper side of the covering body, a rubber extruder is provided on the front side of the covering body, an extrusion mechanism is provided on the right side of the rubber extruder, and a cable core is provided in the rubber extruder; a cooling box is provided on the right side of the rubber extruder.

[0005] Another example is a Chinese patent application with the number CN202310396169.2, published on June 30, 2023, which discloses a cable core overmolding device for cable processing, relating to the field of cable processing technology. The cable core overmolding device comprises a processing box, a cleaning unit, a processing unit, and a cooling unit. The cleaning unit is provided on the processing box and includes a cleaning drum and a cleaning brush. The cleaning brush is fixedly mounted on the inner wall of the cleaning drum.

[0006] In both of the above solutions, rubber is used to cover the cable, which has the aforementioned problem that the performance of the cable covering layer is poor and it is difficult to ensure long-term good use in service. Summary of the Invention

[0007] 1. Problems to be solved

[0008] In view of the poor performance of the cable coating layer formed by the existing cable coating device, which is difficult to ensure long-term perfect use in service, the utility model provides a segmented heating type cable processing equipment, which divides the cable insulation layer coating into multiple sections for processing, forms the insulation layer containing multiple oxide powders under different processing environments, and effectively improves the surface performance of the cable.

[0009] 2、Technical scheme

[0010] To solve the above problems, the utility model adopts the following technical scheme.

[0011] A segmented heating type cable processing equipment, comprising a cable conveying pipeline, the cable conveying pipeline comprising a cable inlet and a cable outlet, a rubber conveying device being arranged on the cable conveying pipeline close to the cable inlet, the cable conveying pipeline comprising a first processing section, a second processing section and a third processing section, a steam conveying device and a powder conveying device being respectively arranged on the pipelines of the first processing section, the second processing section and the third processing section.

[0012] As a further improvement of the technical scheme, the rubber conveying device is provided with a stirrer.

[0013] As a further improvement of the technical scheme, a heating device is respectively arranged on the pipelines of the first processing section, the second processing section and the third processing section.

[0014] As a further improvement of the technical scheme, a temperature detection device is respectively arranged on the pipelines of the first processing section, the second processing section and the third processing section.

[0015] As a further improvement of the technical scheme, the powder conveying device on the pipeline of the first processing section is provided with a stirrer.

[0016] As a further improvement of the technical scheme, the powder conveying device on the pipeline of the second processing section is provided with a stirrer.

[0017] As a further improvement of the technical scheme, the powder conveying device on the pipeline of the third processing section is provided with a stirrer.

[0018] As a further improvement of the technical scheme, a humidity detection device is arranged on the pipeline of the second processing section.

[0019] As a further improvement of the technical scheme, a humidity detection device is arranged on the pipeline of the third processing section.

[0020] As a further improvement of the technical scheme, a fixed support is arranged at the bottom of the cable conveying pipeline.

[0021] 3、Beneficial effects

[0022] Compared with the prior art, the utility model has the advantages of

[0023] (1) the utility model relates to a segmented temperature rising type cable processing equipment, which divides the cable conveying pipeline into three processing sections, and conveys different oxide powders and provides steam heating environments with different temperatures in each processing section, so that the cable will undergo a segmented temperature rising process when conveying through the pipeline, thereby sequentially combining the insulating layers with different functions with the cable, and effectively improving the surface performance of the cable.

[0024] (2) the utility model relates to a segmented temperature rising type cable processing equipment, which is provided with a heating device and a temperature detection device on the pipeline of the first processing section, the second processing section and the third processing section, the heating device can keep the temperature of each processing section in a set interval, and the temperature detection device can help the staff accurately master the real-time temperature of each processing section, so as to conveniently control the temperature in real time through the heating device according to the production situation.

[0025] (3) the utility model relates to a segmented temperature rising type cable processing equipment, which is provided with a stirring device in the rubber conveying device and the powder conveying device on the pipeline of the three processing sections, so as to stir the materials and avoid the materials from being hardened, thereby ensuring the smooth conveying of the materials.

[0026] (4) the utility model relates to a segmented temperature rising type cable processing equipment, which is provided with a humidity detection device on the pipeline of the second processing section and the third processing section, so as to detect the humidity of the processing section in real time, thereby controlling the input of steam. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 It is a structural schematic view of the utility model;

[0028] In the drawing: 1, cable conveying pipeline; 11, first processing section; 12, second processing section; 13, third processing section; 2, rubber conveying device; 3, steam conveying device; 4, powder conveying device; 5, heating device; 6, humidity detection device; 7, fixed support. DETAILED DESCRIPTION

[0029] The following describes in detail exemplary embodiments of the present invention. Although these exemplary embodiments are described in sufficient detail to enable those skilled in the art to implement the present invention, it should be understood that other embodiments may be implemented and various changes may be made to the present invention without departing from the spirit and scope of the present invention. The following more detailed description of the embodiments of the present invention is not intended to limit the scope of the claimed invention, but is merely for illustration and does not limit the description of the features and characteristics of the present invention, in order to propose the best way to perform the present invention and to enable those skilled in the art to implement the present invention. Therefore, the scope of the present invention is limited only by the appended claims.

[0030] Example 1

[0031] A segmented heating type cable processing equipment is used to form an insulating layer on the cable surface during the cable processing process. Its specific structure and technical effects are described in detail below.

[0032] like Figure 1 As shown, the processing equipment includes a cable conveying conduit 1 with a fixed bracket 7 installed at the bottom. The cable conveying conduit 1 includes a cable inlet and a cable outlet. A rubber conveying device 2 is installed on the cable conveying conduit 1 near the cable inlet. The cable conveying conduit 1 includes a first processing section 11, a second processing section 12, and a third processing section 13. The first processing section 11, the second processing section 12, and the third processing section 13 are respectively equipped with a steam conveying device 3 and a powder conveying device 4.

[0033] Under the above structure, the cable conveying pipeline 1 is divided into three processing sections, and different oxide powders are conveyed in each processing section and a steam heating environment of different temperatures is provided, so that the cable will undergo a segmented heating process when passing through the conveying pipeline, thereby combining insulation layers with different functions with the cable in turn, effectively improving the surface performance of the cable.

[0034] In addition, a heating device 5 and a temperature detection device are installed on the pipelines of the first processing section 11, the second processing section 12, and the third processing section 13. The heating device 5 can maintain the temperature of each processing section within a set range, while the temperature detection device allows workers to accurately monitor the real-time temperature of each processing section, facilitating real-time temperature control through the heating device according to production conditions.

[0035] Furthermore, the rubber conveying device 2 and the powder conveying device 4 on the pipelines of the first processing section 11, the second processing section 12, and the third processing section 13 are equipped with agitators to agitate the material, preventing it from compacting and ensuring smooth material transportation. The pipelines of the second processing section 12 and the third processing section 13 are each equipped with a humidity detection device 6, which can monitor the humidity of the processing section in real time and thus control the steam input.

[0036] The processing is divided into the following steps.

[0037] Step 1: Add unsoftened rubber to the rubber conveying device 2, and add oxide powder 1# (iron oxide) with a content of about 1-2wt% from the powder conveying device 4 of the first processing section 11 to the cable processing equipment, and heat the first processing section 11 to 120°C through the steam conveying device 3 of the first processing section 11. The insulation process lasts for 15 minutes for the initial softening of the rubber and its mixing with the iron oxide to improve the surface hardness of the cable.

[0038] Step 2: Then, oxide powder 2# (silicon dioxide) is continuously added through the powder conveying device 4 of the second processing section 12, and the second processing section 12 is heated to 150°C through the steam conveying device 3 of the second processing section 12. The heat preservation process lasts for 15 minutes to continue softening the rubber and mixing it with silicon dioxide, thereby improving the corrosion resistance of the cable.

[0039] Step 3: Then, the powder conveying device 4 of the third processing section 13 continues to add oxide powder 3# (titanium dioxide), and the third processing section 13 is heated to 180°C through the steam conveying device 3 of the third processing section 13. The insulation process lasts for 15 minutes to continue softening the rubber and mixing it with titanium dioxide, thereby improving the tensile strength and corrosion resistance of the cable.

[0040] Step 4: When the humidity in the processing section detected by the humidity detection device 6 exceeds 75%, the steam delivery device 3 will be temporarily closed until the humidity is lower than 40% and then opened.

[0041] Step 5: After the cable leaves the processing equipment, the rubber and different oxides will be evenly coated on the cable, resulting in a corrosion-resistant cable with high mechanical strength.

[0042] In summary, the segmented heating cable processing equipment of this embodiment divides the insulation layer covering of the cable into multiple segments for processing, and forms an insulation layer containing a variety of oxide powders under different processing environments, thereby effectively improving the surface performance of the cable.

Claims

1. A segmented heating type cable processing equipment, comprising a cable conveying pipe (1), wherein the cable conveying pipe (1) comprises a cable inlet and a cable outlet, and a rubber conveying device (2) is installed on the cable conveying pipe (1) near the cable inlet, characterized in that: The cable conveying pipeline (1) comprises a first processing section (11), a second processing section (12) and a third processing section (13), and the pipelines of the first processing section (11), the second processing section (12) and the third processing section (13) are respectively equipped with a steam conveying device (3) and a powder conveying device (4).

2. The segmented heating cable processing equipment according to claim 1, characterized in that: The rubber conveying device (2) is equipped with an agitator.

3. The segmented heating type cable processing equipment according to claim 1, characterized in that: A heating device (5) is respectively installed on the pipelines of the first processing section (11), the second processing section (12) and the third processing section (13).

4. The segmented temperature-increasing cable processing equipment according to claim 3, characterized in that: A temperature detection device is respectively installed on the pipelines of the first processing section (11), the second processing section (12) and the third processing section (13).

5. The segmented temperature-increasing cable processing equipment according to claim 1, characterized in that: The powder conveying device (4) on the pipeline of the first processing section (11) is equipped with a stirrer.

6. The segmented temperature-raising cable processing equipment according to claim 5, characterized in that: The powder conveying device (4) on the pipeline of the second processing section (12) is equipped with a stirrer.

7. The segmented temperature-raising cable processing equipment according to claim 6, characterized in that: The powder conveying device (4) on the pipeline of the third processing section (13) is equipped with a stirrer.

8. The segmented temperature-increasing cable processing equipment according to claim 1, characterized in that: A humidity detection device (6) is installed on the pipeline of the second processing section (12).

9. The segmented temperature-increasing cable processing equipment according to claim 1, characterized in that: A humidity detection device (6) is installed on the pipeline of the third processing section (13).

10. The segmented temperature-increasing cable processing equipment according to any one of claims 1 to 9, characterized in that: A fixing bracket (7) is installed at the bottom of the cable conveying pipe (1).

Citation Information

Patent Citations

  • Cable core coating forming device for cable processing

    CN115312270A

  • Cable core coating forming device for cable processing

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