Cluster-level liquid cooling pipeline connecting structure

By directly connecting the main pipe and the water nozzle of the battery pack, eliminating the sub-pipe, and using a three-way valve and an external extension nozzle for connection, the problems of complex structure and low assembly efficiency in the existing technology are solved, and material savings and assembly simplification are achieved.

CN223427562UActive Publication Date: 2025-10-10SHANGHAI ROBESTEC ENERGY CO LTD
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Patent Information

Application Number
CN202422570262.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-10-10
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

The existing cluster-level pipe connection structure requires many sub-pipes, resulting in large injection volume, high cost, complex and messy structure, and low assembly efficiency.

Method used

The water inlet and outlet main pipes are directly connected to the water inlet and outlet nozzles of the battery pack, the sub-pipe connection is eliminated, and a three-way valve and an external extension nozzle are used to snap into place with the water nozzle to simplify the piping structure.

Benefits of technology

Save materials, reduce injection volume, lower manufacturing costs, simplify pipeline connections, and improve assembly efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cluster-level liquid cooling pipeline connecting structure. The cluster-level liquid cooling pipeline connecting structure comprises a plurality of battery packs and two mother pipes, the battery packs are arranged in sequence, each battery pack is provided with a cooling plate assembly, each cooling plate assembly is provided with two water nozzles, and the two water nozzles are respectively a water inlet nozzle and a water outlet nozzle. The two main pipes extend along the arrangement direction of each battery pack, the two main pipes are respectively a water inlet main pipe and a water outlet main pipe, the water inlet main pipe is directly connected to a water inlet nozzle of each battery pack, and the water outlet main pipe is directly connected to a water outlet nozzle of each battery pack. According to the cluster-level liquid cooling pipeline connecting structure, a sub-pipe does not need to be connected between the main pipe and the water nozzle, the water inlet main pipe is directly connected to the water inlet nozzle of each battery pack, and the water outlet main pipe is connected to the water outlet nozzle of each battery pack, so that materials are saved, the liquid injection amount is reduced, the manufacturing cost is reduced, the pipeline connecting structure is simple and is not disordered, and the service life of the cluster-level liquid cooling pipeline connecting structure is prolonged. The assembly is convenient and the assembly efficiency is high.
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Description

TECHNICAL FIELD

[0001] The utility model relates to battery pack cooling technical field more specifically, relate to a cluster level liquid cooling pipeline connection structure. BACKGROUND

[0002] Referring to Figure 1 And Figure 2 As shown, the existing cluster level pipeline connection structure usually includes a plurality of battery packs 1, two mother pipes 2 and a plurality of sub-pipes 3. Each battery pack 1 is arranged in sequence, and each battery pack 1 has a cooling plate assembly 11, two water nozzles 114 are arranged on the cooling plate assembly 11, and the two water nozzles 114 are respectively water inlet nozzles and water outlet nozzles. Two mother pipes 2 are arranged along the arrangement direction of each battery pack 1. Two mother pipes 2 are respectively water inlet mother pipes and water outlet mother pipes. The sub-pipe 3 includes a water inlet sub-pipe and a water outlet sub-pipe. The water inlet mother pipe is connected to the water inlet nozzle of the corresponding battery pack through a plurality of water inlet sub-pipes, and the water outlet mother pipe is connected to the water outlet nozzle of the corresponding battery pack through a plurality of water outlet sub-pipes. So that many sub-pipes 3 need to be arranged in the cluster level pipeline connection structure, the liquid injection amount is large, the cost is high, and the structure is complex and messy due to the arrangement of multiple sub-pipes 3, and the assembly efficiency is low. SUMMARY

[0003] In order to solve one of the above technical defects, a cluster level liquid cooling pipeline connection structure is provided in the embodiment of the application.

[0004] The application adopts the following technical scheme:

[0005] A cluster level liquid cooling pipeline connection structure comprises:

[0006] A plurality of battery packs, each battery pack is arranged in sequence, and each battery pack has a cooling plate assembly, two water nozzles are arranged on the cooling plate assembly, and the two water nozzles are respectively water inlet nozzles and water outlet nozzles;

[0007] Two mother pipes, two mother pipes are arranged along the arrangement direction of each battery pack, two mother pipes are respectively water inlet mother pipes and water outlet mother pipes, the water inlet mother pipe is directly connected to the water inlet nozzle of each battery pack, and the water outlet mother pipe is directly connected to the water outlet nozzle of each battery pack.

[0008] Optionally, the mother pipe has a plurality of three-way valves, each three-way valve is arranged in sequence along the length direction of the mother pipe;

[0009] Each three-way valve has a mother pipe connecting nozzle and an outer extension nozzle, the mother pipe connecting nozzle and the pipe body of the mother pipe are connected, and the outer extension nozzle and the water nozzle of the battery pack are connected.

[0010] Optionally, a valve cap is arranged on the outer extension nozzle, the valve cap is sleeved on the water nozzle, and the valve cap and the water nozzle are connected in a clamping manner.

[0011] Optionally, the cooling plate assembly is provided with a plurality of battery modules, and the two water nozzles are arranged on one side of the cooling plate assembly along the arrangement direction of each battery module.

[0012] Optionally, the two water nozzles are arranged on the side edge of the cooling plate assembly close to the corner.

[0013] Optionally, the cooling plate assembly comprises a cooling plate, two end beams and two side beams.

[0014] The two end beams are arranged on opposite sides of the cooling plate along a first direction.

[0015] The two side beams are arranged on opposite sides of the cooling plate along a second direction.

[0016] The water nozzle penetrates the side beam and is connected to the cooling plate, and the water nozzle and the cooling channel of the cooling plate are in communication.

[0017] Optionally, the water nozzle comprises a horizontal pipe portion and a vertical pipe portion extending along the thickness direction of the cooling plate.

[0018] The horizontal pipe portion penetrates the side beam, and the vertical pipe portion is connected to the cooling plate.

[0019] Optionally, the horizontal pipe portion and the vertical pipe portion are smoothly connected by an arc pipe.

[0020] Optionally, the battery pack has a cover body, and the cover body is sealingly connected to the side beam and the end beam.

[0021] The side beam is a pipe body, and has an inner side wall and an outer side wall, and a pipe cavity is formed between the inner side wall and the outer side wall, the horizontal pipe portion penetrates the inner side wall and the outer side wall, and the horizontal pipe portion is sealingly connected to the inner side wall.

[0022] Optionally, the outer side wall is provided with a notch portion.

[0023] The horizontal pipe portions of the two water nozzles both penetrate the notch portion.

[0024] By adopting the above technical scheme, the application has the following beneficial effects:

[0025] The cluster-level liquid cooling pipe connection structure of the application does not need to use a sub-pipe to connect between a main pipe and a water nozzle, directly connects the water inlet main pipe to the water inlet nozzle of each battery pack, and connects the water outlet main pipe to the water outlet nozzle of each battery pack, thereby saving materials, reducing the amount of liquid injection, reducing manufacturing costs, and simplifying the pipe connection structure, avoiding clutter, facilitating assembly, and improving assembly efficiency.

[0026] The specific embodiments of the application will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The accompanying drawings are part of this application and are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention but do not constitute an undue limitation of the present invention. Obviously, the drawings described below are only some embodiments. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. In the drawings:

[0028] Figure 1 It is a structural schematic diagram of the cluster-level liquid cooling pipeline connection structure in the prior art;

[0029] Figure 2 This is a schematic diagram of the structure of the mother pipe and the daughter pipe of the cluster-level liquid cooling pipe connection structure in the prior art;

[0030] Figure 3 A front view of a cluster-level liquid cooling pipe connection structure provided by an embodiment of the present utility model;

[0031] Figure 4 A side view of a cluster-level liquid cooling pipe connection structure provided by an embodiment of the present utility model;

[0032] Figure 5 A schematic diagram of the structure of a battery pack with a cluster-level liquid cooling pipe connection structure provided by an embodiment of the present invention;

[0033] Figure 6 A schematic structural diagram of a battery pack with the cluster-level liquid cooling pipe connection structure provided by an embodiment of the present invention without the cover;

[0034] Figure 7 for Figure 6 Enlarged view of point A in the middle.

[0035] In the figure: battery pack 1, cooling plate assembly 11, cooling plate 111, end beam 112, side beam 113, inner wall 1131, outer wall 1132, notch 1132a, faucet 114, horizontal pipe 1141, vertical pipe 1142, arc pipe 1143, battery module 12, cover 13, main pipe 2, three-way valve 21, valve cap 4, sub-pipe 3.

[0036] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments will be clearly and completely described below in combination with the drawings in the embodiments of the utility model, the following embodiments are used to illustrate the utility model, but not to limit the scope of the utility model.

[0038] In the description of the utility model, it needs to be explained that the orientation or position relation indicated by the terms "upper", "lower", "inner", "outer" and the like is based on the orientation or position relation shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or component indicated must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the utility model.

[0039] In the description of the utility model, it needs to be explained that unless otherwise explicitly specified and limited, the terms "mounting", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected, it can be mechanical connection, or electrical connection, it can be directly connected, or indirectly connected through intermediate medium.

[0040] Referring to Figures 3 to 7 The embodiments of the present application provide a cluster level liquid cooling pipeline connection structure, comprising: a plurality of battery packs 1 and two mother pipes 2. Each battery pack 1 is arranged in sequence, each battery pack 1 has a cooling plate assembly 11, two water nozzles 114 are arranged on the cooling plate assembly 11, and the two water nozzles 114 are respectively water inlet nozzles and water outlet nozzles. Two mother pipes 2 are arranged along the arrangement direction of each battery pack 1, and two mother pipes 2 are respectively water inlet mother pipes 2 and water outlet mother pipes 2, the water inlet mother pipes 2 are directly connected to the water inlet nozzles of each battery pack 1, and the water outlet mother pipes 2 are directly connected to the water outlet nozzles of each battery pack 1. The cluster level liquid cooling pipeline connection structure of the present application does not need to use a sub-pipe 3 to connect between the mother pipe 2 and the water nozzle 114, directly connects the water inlet mother pipe 2 to the water inlet nozzle of each battery pack 1, and connects the water outlet mother pipe 2 to the water outlet nozzle of each battery pack 1, saves materials, reduces the liquid injection amount, reduces the manufacturing cost, and the pipeline connection structure is simple and not messy, convenient to assemble, and high in assembly efficiency.

[0041] As Figure 3 And Figure 4As shown, the main pipe 2 has multiple three-way valves 21, each of which is spaced apart along the length of the main pipe 2. Each three-way valve 21 has an external extension nozzle and two main pipe connecting nozzles. The main pipe connecting nozzles are connected to the pipe body of the main pipe 2, and the external extension nozzles are connected to the water nozzle 114 of the battery pack 1. The main pipe 2 includes multiple pipe segments, and two main pipe connecting nozzles are respectively connected between two adjacent pipe segments in the main pipe 2. The main pipe connecting nozzles and the pipe segments can be connected by welding or hot melt. For example, when the main pipe 2 is a steel pipe, the main pipe connecting nozzles and the pipe segments can be connected by welding; when the main pipe 2 is a PVC pipe, the main pipe connecting nozzles and the pipe segments can be connected by hot melt. The external extension nozzle is directly connected to the water inlet or outlet of the battery pack 1. The external extension nozzle of the three-way valve 21 can be made of flexible material to reduce the impact of bumps and misalignment on the connection of the water nozzle 114 of the battery pack.

[0042] like Figure 3 and Figure 4 As shown, a valve cap 4 is provided on the outwardly extending nozzle, and the valve cap 4 is sleeved on the water spout 114. The valve cap 4 can be snap-fitted with the water spout 114. The valve cap 4 and the outwardly extending nozzle can be an integrally formed structure, or can be a fixedly connected or detachable connection structure. The connection structure between the valve cap 4 and the water spout 114 can be similar to the connection structure between the water inlet pipe of a washing machine and the water outlet of a faucet. The connection structure between the valve cap 4 and the water spout 114 is a mature technology in this field, and its specific structure will not be described in detail in this application.

[0043] like Figure 6 As shown, a plurality of battery modules 12 are arranged on the cooling plate assembly 11, and two water nozzles 114 are arranged on one side of the cooling plate assembly 11 along the arrangement direction of the battery modules 12. The arrangement direction of the battery modules 12 is the width direction of the water cooling plate, that is, the water nozzles 114 are located on one side of the water cooling plate along the width direction, that is, the water nozzles 114 are located on one length side of the water cooling plate.

[0044] like Figure 5 and Figure 6 As shown, the two water spouts 114 are located near a corner of one side of the cooling plate assembly 11. The main pipe 2 is typically located near a corner of one side of the cooling plate assembly 11, without affecting the arrangement of other structures of the battery pack 1. The two water spouts 114 are located opposite the main pipe 2, facilitating close connection to the main pipe 2.

[0045] like Figure 5 and Figure 6As shown, the cooling plate assembly 11 includes a cooling plate 111, two end beams 112, and two side beams 113. The two end beams 112 are disposed on opposite sides of the cooling plate 111 along a first direction, which is the length of the cooling plate 111. The two side beams 113 are disposed on opposite sides of the cooling plate 111 along a second direction, which is the width of the cooling plate 111. The water nozzle 114 is disposed through the side beam 113 and connected to the cooling plate 111. The water nozzle 114 is connected to the cooling channel of the cooling plate 111. The two water nozzles 114 are respectively an inlet and an outlet. In the prior art, the inlet and outlet are disposed on the end beams 112. There is a certain distance between the inlet and outlet, and they are far away from the main pipe 2, so they need to be connected to the main pipe 2 through the sub-pipes 3. The distance between the water inlet and the water outlet of the cluster-level liquid cooling pipe connection structure of the present application is very close, which is convenient for direct connection with the two mother pipes 2 respectively, without the need for the use of sub-pipes 3 for connection.

[0046] like Figure 7 As shown, the water nozzle 114 includes a horizontal pipe portion 1141 and a vertical pipe portion 1142 extending along the thickness of the cooling plate 111. The horizontal pipe portion 1141 is installed through the side beams 113, and the vertical pipe portion 1142 is connected to the cooling plate 111. The two side beams 113 are located on one side of the cooling plate 111 along the thickness direction. The horizontal pipe extends parallel to the plane of the cooling plate 111, and the vertical pipe needs to be connected to connect to the cooling plate 111.

[0047] like Figure 7 As shown, the horizontal pipe portion 1141 and the vertical pipe portion 1142 are smoothly connected by the arc pipe 1143. This is beneficial to reducing water flow resistance and facilitating the smooth passage of cooling water.

[0048] like Figures 5 to 7 As shown, the battery pack 1 has a cover 13, which is sealed and connected to the side beam 113 and the end beam 112. The side beam 113 is a tube body, and the side beam 113 has an inner wall 1131 and an outer wall 1132. A tube cavity is formed between the inner wall 1131 and the outer wall 1132. The horizontal tube portion 1141 is arranged to pass through the inner wall 1131 and the outer wall 1132, and the horizontal tube portion 1141 is sealed and connected to the inner wall 1131 to prevent external water leakage. Water enters the interior of the battery pack 1 through the gap between the water nozzle 114 and the side beam 113, thereby causing a safety accident. The gap between the water nozzle 114 and the side beam 113 can be sealed by welding, or by using a sealing ring, sealant or other sealing methods.

[0049] likeFigure 5 and Figure 7 As shown in the figure, the outer side wall 1132 is provided with a notch part 1132a. The horizontal pipe part 1141 of the two water taps 114 penetrates the notch part 1132a. The distance between the two water taps 114 is small, the size of the notch part 1132a is small, and the position of the notch part 1132a does not need to bear too much weight. If two notch parts 1132a are made, the structure is complex and the process is difficult. Therefore, only one notch part 1132a is provided, so that the two water taps 114 can penetrate, simplifying the structure of the outer side wall 1132 and the production process.

[0050] The above is only the preferred embodiment of the present application, and does not limit the present application in any form. Although the present application has been disclosed as above, it is not intended to limit the present application. Any skilled person in the art can make some changes or modifications to the above-mentioned technical content without departing from the scope of the present application, and any simple modification, equivalent change and modification of the above-mentioned technical content are still within the scope of the present application.

Claims

1. A cluster-level liquid cooling pipe connection structure, characterized in that: include: Multiple battery packs, each of which is arranged in sequence, each battery pack has a cooling plate assembly, and the cooling plate assembly is provided with two water nozzles, the two water nozzles being a water inlet nozzle and a water outlet nozzle respectively; Two main pipes, both of which extend along the arrangement direction of each battery pack. The two main pipes are respectively an inlet main pipe and a water outlet main pipe. The inlet main pipe is directly connected to the water inlet nozzle of each battery pack, and the outlet main pipe is directly connected to the water outlet nozzle of each battery pack.

2. The cluster-level liquid cooling pipe connection structure according to claim 1, characterized in that: The main pipe has a plurality of three-way valves, and the three-way valves are sequentially spaced along the length direction of the main pipe; Each of the three-way valves has a main pipe connecting nozzle and an external extension nozzle, the main pipe connecting nozzle is connected to the tube body of the main pipe, and the external extension nozzle is connected to the water nozzle of the battery pack.

3. The cluster-level liquid cooling pipe connection structure according to claim 2, characterized in that: A valve cap is provided on the outer extension mouth, and the valve cap is sleeved on the water spout. The valve cap and the water spout are snap-fitted.

4. The cluster-level liquid cooling pipeline connection structure according to claim 1, characterized in that: A plurality of battery modules are arranged on the cooling plate assembly, and the two water nozzles are arranged on one side of the cooling plate assembly along the arrangement direction of the battery modules.

5. The cluster-level liquid cooling pipeline connection structure according to claim 4, characterized in that: The two water nozzles are arranged at positions near a corner of one side edge of the cooling plate assembly.

6. The cluster-level liquid cooling pipeline connection structure according to claim 1, characterized in that: The cooling plate assembly includes a cooling plate, two end beams and two side beams; The two end beams are respectively arranged on two opposite sides of the cooling plate along the first direction; The two side beams are respectively arranged on two opposite sides of the cooling plate along the second direction; The water nozzle is arranged through the side beam, and the water nozzle is connected to the cooling plate. The water nozzle is communicated with the cooling channel of the cooling plate.

7. The cluster-level liquid cooling pipeline connection structure according to claim 6, characterized in that: The water nozzle includes a horizontal pipe portion and a vertical pipe portion extending along the thickness direction of the cooling plate; The horizontal pipe portion passes through the side beam, and the vertical pipe portion is connected to the cooling plate.

8. The cluster-level liquid cooling pipeline connection structure according to claim 7, characterized in that: The horizontal tube portion and the vertical tube portion are smoothly connected via an arc tube.

9. The cluster-level liquid cooling pipeline connection structure according to claim 7, characterized in that: The battery pack has a cover body, which is sealed and connected to the side beams and end beams; The side beam is a tube body having an inner wall and an outer wall, a tube cavity is formed between the inner wall and the outer wall, the horizontal tube portion is arranged through the inner wall and the outer wall, and the horizontal tube portion and the inner wall are sealed.

10. The cluster-level liquid cooling pipeline connection structure according to claim 9, characterized in that: A notch is provided on the outer side wall; The horizontal pipe parts of the two water nozzles are both arranged through the notch part.