Light truck direct current charging socket wire

Through modular design and material optimization, the problems of inconvenient installation and disassembly of DC charging socket cables, poor heat dissipation and poor vibration resistance have been solved, and convenient installation and disassembly and efficient heat dissipation have been achieved, thereby improving the stability and service life of the equipment.

CN223427817UActive Publication Date: 2025-10-10CHANGZHOU ZHONGDIAN XINNENG ELECTRICAL TECH CO LTD
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Patent Information

Application Number
CN202422651759.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-10-10
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

Existing DC charging socket cables are difficult to install and disassemble, have poor heat dissipation and poor vibration resistance, which affects charging efficiency and equipment stability.

Method used

A DC charging socket cable for light trucks was designed with a modular structure, including a slide groove, a slider, a claw and a block. Combined with a copper-carbon composite wire core and a thermal conductive fiber sheath, it enables flexible installation and disassembly of the wiring harness and prevents loosening through a limit device.

Benefits of technology

It improves the convenience of installation and disassembly of the wiring harness, enhances the heat dissipation capacity and shock resistance, extends the life of the equipment, and improves the working stability of the charging equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of charging socket wires, in particular to a light truck direct current charging socket wire, which comprises a first connector, one end of the first connector is fixedly connected with a positive wire and a negative wire, and one ends, far away from the first connector, of the positive wire and the negative wire are fixedly connected with a second connector. A connecting terminal is fixedly connected to one side of the second connector, clamping blocks are fixedly connected to the lower portion of the positive wire and the lower portion of the negative wire, a shell is arranged below the clamping blocks in a matched mode, and a plurality of clamping jaws are arranged in the shell. Compared with the prior art, the problem that the wiring harness is not easy to disassemble and assemble in the prior art is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of charging socket cables, in particular to a DC charging socket cable for light trucks. Background Art

[0002] With the popularity of electric vehicles, DC charging socket cables, as important components connecting electric vehicles with charging facilities, are crucial to charging efficiency and vehicle safety. Existing DC charging socket cables often have problems such as inconvenient installation and disassembly, poor heat dissipation, and poor vibration resistance, which affect the charging experience, device life, and device stability.

[0003] Traditional DC charging socket cables are simple in design and usually consist of a wire core, insulation material, and a fixed interface. Due to the lack of movable joints or modular design, the connection between the wire core and the fixed interface is usually permanent. This design lacks structural flexibility, making the wiring harness difficult to disassemble and install. Utility Model Content

[0004] In view of this, the purpose of the present invention is to provide a DC charging socket cable for a light truck to solve the problem in the prior art that the wiring harness is difficult to disassemble and install.

[0005] Based on the above purpose, the utility model provides a light truck DC charging socket cable, including a first connector, one end of the first connector is fixedly connected to a positive line and a negative line, the ends of the positive line and the negative line away from the first connector are fixedly connected to a second connector, one side of the second connector is fixedly connected to a connecting terminal, and a plurality of card blocks are fixedly connected below the positive line and the negative line, and a shell is provided below the card blocks, and a claw is provided inside the shell.

[0006] Preferably, the internal rotation of the claw is connected to a limit rod, one side of the claw is fixedly connected to a first spring, the other end of the first spring is in contact with the interior of the shell, a first through slot is provided on the shell, and second through slots are provided on both sides of the shell.

[0007] Preferably, a slider is fixedly connected to the bottom of the shell, two pressing blocks are movably installed inside the slider, the bottom of the pressing block is fixedly connected to a limiting block, a second spring is fixedly connected between the two pressing blocks and the limiting block, and a slide rail is slidingly provided on the outer side of the slider, and multiple through holes are opened on both sides of the slide rail.

[0008] Preferably, heat shrink tubes are fixedly installed on the positive wire and the negative wire, and positioning tapes are also fixedly connected to the positive wire and the negative wire.

[0009] Preferably, the shape of the first through groove is V-shaped, the height of one end of the V-shaped first through groove is lower than the height of the other end of the V-shaped first through groove, and the side of the limiting rod away from the end of the claw is slidably engaged with the inside of the first through groove.

[0010] Preferably, the cores of the positive electrode wire and the negative electrode wire are both composite cores of copper and carbon fiber.

[0011] Preferably, a flexible polymer of heat-conducting fibers is added to the outside of the positive electrode wire and the negative electrode wire as a sheath.

[0012] Preferably, the slider is made of rubber.

[0013] Beneficial effects of the utility model:

[0014] The DC charging socket cable for light trucks is provided with a slide groove, a slider, a clamping claw and a clamping block for use in conjunction with each other, making the wiring harness easier to install and remove, which is beneficial to improving the staff's related work and enhancing the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0016] Figure 1 This is a schematic plan view of the wiring harness structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the installation structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the card block structure of the utility model;

[0019] Figure 4 This is a schematic plan view of the internal structure of the slider of the utility model;

[0020] Figure 5 For this utility model Figure 2 A magnified schematic diagram of the structure in the middle.

[0021] The following are marked in the figure:

[0022] 1. First connector; 2. Positive wire; 3. Negative wire; 4. Heat shrink tubing; 5. Positioning tape; 6. Second connector; 7. Connecting terminal; 8. Slide rail; 9. Slider; 10. Clamping block; 11. Housing; 12. Clamping claw; 13. Pressing block; 14. First spring; 15. First through slot; 16. Second spring; 17. Limiting block; 18. Second through slot; 19. Limiting rod. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.

[0024] It should be noted that, unless otherwise defined, the technical or scientific terms used in this utility model should have the usual meanings understood by people with ordinary skills in the field to which this utility model belongs. The "first", "second" and similar words used in this utility model do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative position relationships. When the absolute position of the object being described changes, the relative position relationship may also change accordingly.

[0025] like Figures 1 to 5As shown, a DC charging socket cable for a light truck includes a first connector 1, one end of the first connector 1 is fixedly connected to a positive line 2 and a negative line 3, the ends of the positive line 2 and the negative line 3 away from the first connector 1 are fixedly connected to a second connector 6, one side of the second connector 6 is fixedly connected to a connection terminal 7, a heat shrink tube 4 is fixedly installed on the positive line 2 and the negative line 3, and a positioning tape 5 is also fixedly connected to the positive line 2 and the negative line 3, and a plurality of card blocks 10 are fixedly connected below the positive line 2 and the negative line 3, and a shell 11 is provided below the card block 10, and a card is provided inside the shell 11. The claw 12 is connected to the limit rod 19 for internal rotation. The limit rod 19 is provided with a torsion spring (not shown in the figure) at the connection with the claw 12. One side of the claw 12 is fixedly connected to the first spring 14. The other end of the first spring 14 contacts the interior of the housing 11. A first through slot 15 is provided on the housing 11. A second through slot 18 is provided on both sides of the housing 11. The bottom of the housing 11 is fixedly connected to the slider 9. Two pressing blocks 13 are movably installed inside the slider 9. The bottom of the pressing block 13 is fixedly connected to the limit block 17. The two pressing blocks 13 and the limit block 17 are fixedly connected. There is a second spring 16, and a slide rail 8 is provided on the outer side of the slider 9. A plurality of through holes are provided on both sides of the slide rail 8. The shape of the first through slot 15 is V-shaped. The height of one end of the V-shaped first through slot 15 is lower than the height of the other end of the V-shaped first through slot 15. The side of the limit rod 19 away from the end of the claw 12 slides and is connected to the inside of the first through slot 15. The slide rail 8 is fixedly installed inside the vehicle body. The through hole and the limit block 17 are used in conjunction with each other, and the block 10 and the claw 12 are used in conjunction with each other, so that the wiring harness can be better installed and disassembled, thereby facilitating the maintenance work. The relative position of the slide rail 8 and the slider 9 The mutual cooperation can make the wiring harness more flexible in fixation, which can be increased and reduced according to needs. The modular design allows each structure to be replaced or maintained separately, avoiding the need to disassemble the entire socket line. The sliding slots and plug-in locking devices make installation and removal operations more convenient, reducing maintenance time and tool requirements, especially easier to operate in narrow spaces. The slide rail 8 can allow the socket line to adapt to adjustments in different positions during installation, and has a locking function to avoid loosening in the slide rail 8. In addition, the limit in the slide rail 8 provides an anti-slip function. Even if the vehicle is bumpy, the socket line will not slip out due to vibration.Working process: Install the card block 10 on the wiring harness. When there is an installation requirement, pinch the pressing block 13 at the corresponding position to make the limit block 17 retract inward, so that the slider 9 can smoothly pass through the inside of the slide rail 8 to reach the predetermined position, release the pressing block 13, and the limit block 17 will pop out synchronously and be stuck into the through hole on the side of the slide rail 8 to generate a limit. Then, the card block 10 will clamp its claw 12 into the inside of the claw 12. At this time, the card block 10 pushes the claw 12 to press the first spring 14 to move downward, and the limit rod 19 falls into the first through slot 15. The claw 12 is limited by the first through slot 15 and the second through slot 18. At this time, the wiring harness is installed on the vehicle. When disassembly is required, press the card block 10 to force the limit rod 19 to move to the other side of the first through slot 15. At this time, the claw 12 releases the limit of the card block 10, and the wiring harness can be taken out.

[0026] Furthermore, the cores of the positive wire 2 and the negative wire 3 are both made of a composite core of copper and carbon fiber. The composite core of copper and carbon fiber has the characteristics of strong thermal conductivity and good flexibility. It can not only improve the conductivity and heat dissipation capacity of the wiring harness, but also enhance the overall fatigue resistance. The high conductivity of copper combined with the high strength of carbon fiber can effectively disperse mechanical stress and extend the service life of the wiring harness.

[0027] Furthermore, a flexible polymer of thermally conductive fiber is added to the outside of the positive wire 2 and the negative wire 3 as a sheath. By adding highly thermally conductive nanomaterials such as carbon nanotubes or aluminum oxide nanoparticles to the silicone rubber, it can have a certain thermal conductivity while maintaining good flexibility. This material has both thermal conductivity and vibration resistance, can absorb vibration, and avoid damage to the wiring harness caused by external impact.

[0028] Furthermore, the slider 9 is made of rubber, and the rubber base can make the limit more linear and filter out some vibrations, thereby ensuring the working environment and fixing conditions of the wiring harness.

[0029] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Within the scope of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0030] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A DC charging socket cable for a light truck, characterized in that: include: A first connector (1), one end of the first connector (1) is fixedly connected to a positive line (2) and a negative line (3), one end of the positive line (2) and the negative line (3) away from the first connector (1) is fixedly connected to a second connector (6), one side of the second connector (6) is fixedly connected to a connection terminal (7), a plurality of clamping blocks (10) are fixedly connected below the positive line (2) and the negative line (3), a shell (11) is provided below the clamping blocks (10), and a clamping claw (12) is provided inside the shell (11).

2. A DC charging socket cable for a light truck according to claim 1, characterized in that: The internal rotation of the clamping claw (12) is connected to a limit rod (19), one side of the clamping claw (12) is fixedly connected to a first spring (14), the other end of the first spring (14) is in contact with the interior of the housing (11), a first through slot (15) is provided on the housing (11), and second through slots (18) are provided on both sides of the housing (11).

3. A DC charging socket cable for a light truck according to claim 2, characterized in that: The bottom of the housing (11) is fixedly connected to a slider (9), two pressing blocks (13) are movably installed inside the slider (9), the bottom of the pressing block (13) is fixedly connected to a limiting block (17), a second spring (16) is fixedly connected between the two pressing blocks (13) and the limiting block (17), and a slide rail (8) is slidably provided on the outer side of the slider (9), and a plurality of through holes are provided on both sides of the slide rail (8).

4. The DC charging socket cable for a light truck according to claim 1, characterized in that: A heat shrink tube (4) is fixedly mounted on both the positive electrode line (2) and the negative electrode line (3), and a positioning tape (5) is also fixedly connected to both the positive electrode line (2) and the negative electrode line (3).

5. The DC charging socket cable for a light truck according to claim 2, characterized in that: The first through slot (15) is V-shaped, the height of one end of the V-shaped first through slot (15) is lower than the height of the other end of the V-shaped first through slot (15), and the side of the limiting rod (19) away from the end of the claw (12) is slidably engaged with the interior of the first through slot (15).

6. The DC charging socket cable for a light truck according to claim 1, characterized in that: The cores of the positive electrode wire (2) and the negative electrode wire (3) are both made of a composite core of copper and carbon fiber.

7. The DC charging socket cable for a light truck according to claim 3, characterized in that: A flexible polymer of heat-conducting fibers is added to the outside of the positive electrode wire (2) and the negative electrode wire (3) as a sheath.

8. The DC charging socket cable for a light truck according to claim 3, characterized in that: The slider (9) is made of rubber.