Loudspeaker voice coil residual wire cutting device
The positioning and cutting mechanism of the speaker voice coil residual wire cutting device solves the problem of low efficiency of traditional cutting, realizes efficient and accurate voice coil residual wire cutting, and improves production efficiency and product quality.
Patent Information
- Application Number
- CN202422950016.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Traditional voice coil wire cutting is inefficient and prone to being cut too short or too long, causing deviations when the voice coil is connected to the speaker, affecting production efficiency.
A speaker voice coil residual wire cutting device is used to press the voice coil residual wire between the positioning plate and the cover plate through the positioning plate and the cover plate, and the cutting mechanism is used to perform punching and cutting to achieve symmetrical cutting. The induction probe detection signal is used to control the cylinder to achieve simultaneous cutting of the two voice coil residual wires.
The efficiency of cutting the remaining wire of the voice coil is improved, ensuring the consistency of the remaining wire length, and improving production efficiency and cutting quality.
Smart Images

Figure CN223428573U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of loudspeaker production equipment, in particular to a loudspeaker voice coil residual wire cutting device. Background Art
[0002] The voice coil is a crucial component in audio equipment, serving multiple functions and benefits. As one of the most crucial components in audio equipment, it is widely used in devices such as speakers and microphones. It generates mechanical vibrations in a magnetic field through electric current, thereby driving the diaphragm to produce sound. The performance of the voice coil affects the speaker's sound pressure frequency characteristics, sound pressure level, impedance curve, distortion, transient characteristics, speaker parameters, sound quality, and more, particularly its power handling capacity and lifespan. After the voice coil is produced, the remaining wire is traditionally cut manually, and then welded to the wiring lugs. However, this traditional method of wire cutting is inefficient and prone to cutting too short or too long during the cutting process. This can lead to deviations when the voice coil is connected to the speaker, resulting in low production efficiency. Utility Model Content
[0003] The purpose of the utility model is to improve the efficiency of cutting the voice coil excess wire. Before the cutting process, the speaker is placed in the placement hole, and the two excess wires are placed in the slots respectively. When they are transported to the bottom of the cutting mechanism, they are quickly cut off, thereby improving production efficiency.
[0004] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0005] A device for cutting off the residual wire of a loudspeaker voice coil comprises a cutting mechanism, a conveying plate, a positioning plate and a cover plate. The cutting mechanism is symmetrically arranged on the left and right, and a connecting plate is arranged at the bottom of each cutting mechanism. The connecting plate is fixed to one side of the voice coil conveying line by a positioning screw. The conveying plate is movably installed on the voice coil conveying line. Positioning plates are fixedly arranged on the conveying plate symmetrically on the left and right. A cover plate is also arranged on the positioning plate. A placement hole is provided between the cover plate and the positioning plate. The placement hole is used to place the voice coil. The cutting mechanism comprises a support frame, an air pressure control plate, a step plate and a cutting assembly. The bottom of the support frame is fixedly connected to the connecting plate. An air pressure control plate is also arranged on the support frame. The front end of the air pressure control plate is fixedly connected to the step plate. A cutting assembly is arranged on the step plate.
[0006] Preferably, an air inlet pipe and a pressure relief pipe are further provided on one side of the air pressure control panel, and the air pressure control panel is also coordinated with a cut-off assembly.
[0007] Preferably, a transverse plate and a slide rail are provided on the step plate, the transverse plate is located on the upper part of the slide rail, and the transverse plate and the slide rail are arranged perpendicularly, the cutting assembly is respectively installed in cooperation with the transverse plate and the slide rail, and the number of the slide rails is not less than two.
[0008] Preferably, the cutting assembly includes a cylinder, a slider, a moving block, a cutting plate, a positioning rod, a cutting rod, a slice, a return spring, a lifting rod and a limit block. The cylinder is fixed symmetrically on the step plate, the slider is movably installed on the slide rail, the telescopic end of the cylinder is fixedly connected to the slider, a moving block is provided at the front end of the slider, a cutting plate is provided at the bottom of the moving block, a positioning rod and a cutting rod are respectively provided at the bottom of the cutting plate, a slice is provided at the bottom of the cutting rod, the upper part of the moving block is fixedly connected to the bottom of the lifting rod, the limit block is installed on the horizontal plate, and the upper part of the lifting rod passes through the limit block.
[0009] Preferably, an induction probe is fixedly provided on the bottom of the transverse plate, and the induction probe is located in the middle of the two cylinders.
[0010] Preferably, notches are provided on both sides of the cover plate, and positioning holes are also provided on both sides of the positioning plate, and the positioning holes are located on both sides of the cover plate.
[0011] Principle of this utility model:
[0012] Before cutting the residual wire, it is necessary to place the voice coil in the placement hole on the positioning plate, then stretch the residual wire to be cut, and then fix the cover plate on the positioning plate. In this process, the residual wire is pressed between the positioning plate and the cover plate, and the residual wire can be seen through the notch on the cover plate. The voice coils are placed symmetrically on the left and right sides of the conveyor plate, and then the conveyor plate is transferred to the bottom of the cutting mechanism. When the induction probe detects the signal, the two cylinders work separately, so that the moving block drives the positioning rod and the cutting rod to move downward. When cutting, the positioning rod is partially located in the positioning hole, and the cutter is located in the notch, and the residual wire is cut by stamping. After the cutting is completed, under the simultaneous action of the return spring and the cylinder, the moving block drives the cutter and the positioning rod away to complete the cutting. During the cutting process, the residual wires of the two voice coils can be cut at the same time, which not only has high cutting efficiency, but also consistent length of the residual wires.
[0013] The beneficial effects of the present invention are:
[0014] 1. Through the positioning plate and the cover plate, before the cutting process, the voice coil is placed in the placement hole on the positioning plate, and then the excess wire to be cut is stretched, and then the cover plate is fixed on the positioning plate. In this process, the excess wire is pressed between the positioning plate and the cover plate, and the excess wire can be seen through the notch on the cover plate. This step is equivalent to the preparation work before cutting, which facilitates subsequent cutting.
[0015] 2. Through two symmetrically arranged cutting mechanisms, the remaining wires of the two voice coils are cut simultaneously. During the cutting process, the positioning rod can prevent the slices from being damaged. When the slices contact the upper surface of the positioning plate, the positioning rod just contacts the upper surface of the conveying plate, so that the remaining wires can be cut off without becoming blunt. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structure diagram of a loudspeaker voice coil excess wire cutting device;
[0017] Figure 2 It is a top view structure diagram of a loudspeaker voice coil excess wire cutting device;
[0018] Figure 3 It is a front view structure diagram of a loudspeaker voice coil excess wire cutting device;
[0019] Figure 4 It is a side view structure diagram of a loudspeaker voice coil excess wire cutting device;
[0020] Figure 5 It is Figure 3 It is a sectional view along line A-A in the middle;
[0021] Figure 6 It is Figure 4 It is an enlarged structure diagram of part B in the middle;
[0022] In the figure: cutting mechanism 1, conveying plate 2, positioning plate 3, cover plate 4, connecting plate 5, placing hole 6, air inlet pipe 7, pressure relief pipe 8, cross plate 9, slide rail 10, support frame 11, air pressure control plate 12, stepped plate 13, cutting assembly 14, air cylinder 140, sliding block 141, moving block 142, cutting plate 143, positioning rod 144, cutting rod 145, cutting piece 146, return spring 147, lifting rod 148, limiting block 149, induction probe 20, notch 21 and positioning hole 22. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments.
[0024] Embodiment 1:
[0025] Referring to Figure 1-4, a speaker voice coil residual wire cutting device, comprising a cutting mechanism 1, a conveying plate 2, a positioning plate 3 and a cover plate 4, the cutting mechanism 1 is symmetrically arranged, and a connecting plate 5 is provided at the bottom of each cutting mechanism 1, the connecting plate 5 is fixed to one side of the voice coil conveying line by a positioning screw, the conveying plate 2 is movably installed on the voice coil conveying line, the positioning plates 3 are fixedly provided on the conveying plate 2, and a cover plate 4 is also provided on the positioning plate 3, a placement hole 6 is provided between the cover plate 4 and the positioning plate 3, and the placement hole 6 is used to place the voice coil, the cutting mechanism 1 comprises a support frame 11, an air pressure control plate 12, a step plate 13 and a cutting assembly 14, the bottom of the support frame 11 is fixedly connected to the connecting plate 5, the support frame 11 is also provided with an air pressure control plate 12, the front end of the air pressure control plate 12 is fixedly connected to the step plate 13, and a cutting assembly 14 is provided on the step plate 13.
[0026] An air intake pipe 7 and a pressure relief pipe 8 are also provided on one side of the air pressure control panel 12, and the air pressure control panel 12 also cooperates with the cut-off assembly 14. The air pressure control panel 12 mainly transmits air pressure to the cut-off assembly 14, so that the cylinder 140 on the cut-off assembly 14 works.
[0027] A transverse plate 9 and a slide rail 10 are provided on the step plate 13. The transverse plate 9 is located on the upper part of the slide rail 10, and the transverse plate 9 and the slide rail 10 are vertically arranged. The cutting assembly 14 is respectively installed in conjunction with the transverse plate 9 and the slide rail 10, and the number of the slide rails 10 is not less than two. The slide rail 10 is mainly equipped with a slider 141, and the slider 141 moves up and down with the telescopic end of the cylinder 140.
[0028] The cutting assembly 14 includes a cylinder 140, a slider 141, a moving block 142, a cutting plate 143, a positioning rod 144, a cutting rod 145, a slice 146, a return spring 147, a lifting rod 148 and a limit block 149. The cylinder 140 is fixed on the step plate 13 symmetrically, the slider 141 is movably installed on the slide rail 10, the telescopic end of the cylinder 140 is fixedly connected to the slider 141, the front end of the slider 141 is provided with a moving block 142, the bottom of the moving block 142 is provided with a cutting plate 143, the bottom of the cutting plate 143 is respectively provided with a positioning rod 144 and a cutting rod 145, the bottom of the cutting rod 145 is provided with a slice 146, the upper part of the moving block 142 is fixedly connected to the bottom of the lifting rod 148, the limit block 149 is installed on the cross plate 9, and the upper part of the lifting rod 148 passes through the limit block 149.
[0029] Cutting principle:
[0030] Before the cutting process, the voice coil needs to be positioned and installed first. Specifically, the voice coil is placed in the placement hole 6 on the positioning plate 3, and then the remaining wire to be cut is stretched, and then the cover plate 4 is fixed on the positioning plate 3. In this process, the remaining wire is pressed between the positioning plate 3 and the cover plate 4, and the remaining wire can be seen through the notch 21 on the cover plate 4. The voice coils are placed symmetrically on the left and right sides of the conveying plate 2, and then transferred to the bottom of the cutting mechanism 1 with the conveying plate 2. When the sensing probe 20 detects the signal, the two cylinders 140 work separately, so that the moving block 142 drives the positioning rod 144 and the cutting rod 145 to move downward. When cutting, the positioning rod 144 is partially located in the positioning hole 22, and the cutter 146 is located in the notch 21, and the remaining wire is cut by stamping. After the cutting is completed, under the simultaneous action of the return spring 147 and the cylinder 140, the moving block 142 drives the cutter 146 and the positioning rod 144 away to complete the cutting. During the cutting process, the remaining wires of the two voice coils can be cut at the same time, which not only has high cutting efficiency but also makes the remaining wires consistent in length.
[0031] The bottom of the transverse plate 9 is also fixed with a sensing probe 20, and the sensing probe 20 is located in the middle of the two cylinders 140. The sensing probe 20 mainly senses the conveying plate 2, and the purpose is to make the notch 21 and the slice 146 relative to each other so that there is no misalignment.
[0032] The cover plate 4 is provided with notches 21 on both sides, and the positioning plate 3 is provided with positioning holes 22 on both sides, and the positioning holes 22 are located on both sides of the cover plate 4. The remaining thread of the tape can be observed through the notches 21 before cutting.
[0033] The positioning rod 144 is aligned with the positioning hole 22, and the slice 146 is aligned with the notch 21 on the cover plate 4. The positioning rod 144 can prevent the slice 146 from being damaged. When the slice 146 contacts the upper surface of the positioning plate 3, the positioning rod 144 just contacts the upper surface of the conveying plate 2, so that the remaining line can be cut off without becoming blunt.
[0034] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A speaker voice coil residual wire cutting device, comprising a cutting mechanism (1), a conveying plate (2), a positioning plate (3) and a cover plate (4), characterized in that: The cutting mechanism (1) is symmetrically arranged on the left and right, and a connecting plate (5) is arranged at the bottom of each cutting mechanism (1), and the connecting plate (5) is fixed to one side of the voice coil conveyor line through a positioning screw. The conveying plate (2) is movably installed on the voice coil conveyor line, and a positioning plate (3) is fixedly arranged on the conveying plate (2) in a symmetrical manner on the left and right. A cover plate (4) is also arranged on the positioning plate (3), and a placement hole (6) is provided between the cover plate (4) and the positioning plate (3). The voice coil is placed in the placement hole (6). The cutting mechanism (1) includes a support frame (11), an air pressure control plate (12), a step plate (13) and a cutting assembly (14). The bottom of the support frame (11) is fixedly connected to the connecting plate (5), and the support frame (11) is also provided with an air pressure control plate (12). The front end of the air pressure control plate (12) is fixedly connected to the step plate (13), and the cutting assembly (14) is arranged on the step plate (13).
2. The speaker voice coil residual wire cutting device according to claim 1, characterized in that: An air inlet pipe (7) and a pressure relief pipe (8) are also provided on one side of the air pressure control panel (12), and the air pressure control panel (12) is also matched with a cut-off assembly (14).
3. The speaker voice coil residual wire cutting device according to claim 1, characterized in that: A transverse plate (9) and a slide rail (10) are provided on the step plate (13), the transverse plate (9) is located above the slide rail (10), and the transverse plate (9) and the slide rail (10) are vertically arranged, and the cutting assembly (14) is respectively installed in conjunction with the transverse plate (9) and the slide rail (10).
4. The speaker voice coil residual wire cutting device according to claim 3, characterized in that: The number of the slide rails (10) is no less than two.
5. The speaker voice coil residual wire cutting device according to claim 3, characterized in that: The cutting assembly (14) includes a cylinder (140), a slider (141), a moving block (142), a cutting plate (143), a positioning rod (144), a cutting rod (145), a slicer (146), a return spring (147), a lifting rod (148) and a limit block (149). The cylinder (140) is fixed on the step plate (13) symmetrically. The slider (141) is movably installed on the slide rail (10). The telescopic end of the cylinder (140) is connected to the slider (141). A moving block (142) is provided at the front end of the slider (141), a cutting plate (143) is provided at the bottom of the moving block (142), a positioning rod (144) and a cutting rod (145) are provided at the bottom of the cutting plate (143), a slice (146) is provided at the bottom of the cutting rod (145), the upper part of the moving block (142) is fixedly connected to the bottom of the lifting rod (148), the limiting block (149) is installed on the horizontal plate (9), and the upper part of the lifting rod (148) passes through the limiting block (149).
6. The speaker voice coil residual wire cutting device according to claim 5, characterized in that: An induction probe (20) is also fixedly provided at the bottom of the transverse plate (9), and the induction probe (20) is located in the middle of the two cylinders (140).
7. The speaker voice coil residual wire cutting device according to claim 1, characterized in that: Notches (21) are provided on both sides of the cover plate (4), and positioning holes (22) are also provided on both sides of the positioning plate (3), and the positioning holes (22) are located on both sides of the cover plate (4).