Dispersion tank for emulsion processing
By introducing a movable stirring device and temperature control system into the dispersion tank used for emulsion processing, the problem of poor dispersion effect is solved, the full dispersion and uniform mixing of the emulsion components are achieved, and the quality of the emulsion and the use effect of the dispersion tank are improved.
Patent Information
- Application Number
- CN202422959715.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2034-12-03
AI Technical Summary
The stirring device of the existing dispersion tank for emulsion processing is fixed in one position, resulting in poor dispersion effect and failure to ensure full dispersion of the various components of the water-based acrylic emulsion, affecting the stability and uniformity of the product.
A movable stirring device is used, which drives the stirring rod and stirring blades up and down in the dispersion tank through a driving motor, and is combined with a temperature sensor and a heater to ensure that the mixture is fully stirred and dispersed at an appropriate temperature.
The full dispersion and uniform mixing of the components of the water-based acrylic emulsion are achieved, the performance and quality of the emulsion are improved, and the use effect of the dispersion tank is enhanced.
Smart Images

Figure CN223430226U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsion processing, in particular to a dispersion tank for emulsion processing. Background Art
[0002] Emulsion processing refers to the process of mixing a continuous phase of a liquid (usually water) with a dispersed phase of another liquid (usually oil) to form an emulsion. An emulsion is a stable mixture of two immiscible liquids (such as water and oil). Among them, water-based acrylic emulsion is an acrylic polymer emulsion with water as the solvent, which is widely used in coatings, adhesives and other industrial applications.
[0003] In the prior art, during emulsion processing, the aqueous acrylic emulsion needs to be stored in a dispersion tank. The main function of the dispersion tank is to evenly mix the raw materials and ensure that the pigments, fillers and other additives in the aqueous acrylic emulsion are fully dispersed. This is very important for improving the stability and uniformity of the product. However, the stirring device in the dispersion tank is currently fixed in one position, which has a poor dispersion effect and cannot ensure that the various components in the aqueous acrylic emulsion are fully dispersed, thereby reducing the use effect of the dispersion tank used for emulsion processing. Utility Model Content
[0004] The utility model aims to solve the problem that the existing equipment has poor dispersion effect because the stirring device in the dispersion tank is fixed at one position when in use, and proposes a dispersion tank for emulsion processing.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a dispersion tank for emulsion processing, comprising a control room, a dispersion tank fixedly installed on the top of the control room, two fixed plates fixedly installed on the outer wall of the dispersion tank, one of the fixed plates fixedly installed with a forward and reverse motor on the top, a threaded rod fixedly installed on the top of the forward and reverse motor, the outer wall of the threaded rod is threadedly connected with a strip plate, the tops of the two fixed plates are fixedly installed with a U-shaped frame, the bottom of the inner wall of one of the U-shaped frames is fixedly installed with a guide rod, and the bottom of the guide rod is fixedly connected to the top of the other fixed plate, and the inner wall of the strip plate is movably sleeved on the outer wall of the guide rod, and the top of the strip plate is fixedly installed with a drive motor.
[0006] Preferably, a stirring rod is fixedly mounted on the bottom of the driving motor, and a plurality of stirring blades are fixedly mounted on the outer wall of the stirring rod.
[0007] Preferably, a through hole is provided on the top of the dispersion tank, and the outer wall of the stirring rod is movably inserted into the through hole.
[0008] Preferably, a feed pipe is fixedly installed on the top of the dispersion tank, and a feed plug is provided on the inner surface wall of the feed pipe.
[0009] Preferably, a heater is fixedly installed on the bottom of the inner wall of the control room, a controller is fixedly installed on the top of the control room, and one side of the outer wall of the controller is electrically connected to the outer wall of the forward and reverse motors, the drive motor and the heater.
[0010] Preferably, a temperature sensor is fixedly installed on one side of the inner wall of the dispersion tank.
[0011] Preferably, a discharge pipe is fixedly inserted into one side of the outer wall of the dispersion tank, and a discharge valve is fixedly installed on the outer wall of the discharge pipe.
[0012] Compared with the prior art, the advantages and positive effects of the present invention are:
[0013] 1. In the utility model, a driving motor is started to drive a stirring rod and a plurality of stirring blades to stir the mixed raw materials in a dispersion tank. At the same time, the forward and reverse motors are started to drive the strip plate to move back and forth on the threaded rod and the guide rod under the action of the guide rod and two U-shaped frames, thereby driving the driving motor, the stirring rod and the plurality of stirring blades to move up and down in the dispersion tank, changing the stirring trajectories of the plurality of stirring blades in the dispersion tank, so that the components of the water-based acrylic emulsion in the dispersion tank are fully dispersed and mixed uniformly, thereby improving the performance and quality of the water-based acrylic emulsion, and thus improving the use effect of the dispersion tank for emulsion processing.
[0014] 2. In the present invention, the temperature of the mixed liquid in the dispersion tank can be monitored at all times under the action of the temperature sensor. When the temperature is lower than the set value, the heater is started by the controller to ensure that the solution in the dispersion tank is always at a suitable temperature, thereby improving the performance and quality of the water-based acrylic emulsion, thereby improving the use effect of the dispersion tank for emulsion processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The utility model provides a three-dimensional diagram of a dispersion tank for emulsion processing;
[0016] Figure 2 The utility model proposes a disassembled diagram of a dispersion tank for emulsion processing;
[0017] Figure 3 This is a partial exploded view of a dispersion tank for emulsion processing proposed by the utility model;
[0018] Figure 4 The utility model provides a partial bottom view of a dispersion tank for emulsion processing.
[0019] Legend:
[0020] 1. Control room; 2. Dispersion tank; 3. Fixed plate; 4. Forward and reverse motor; 5. Threaded rod; 6. Strip plate; 7. U-shaped frame; 8. Guide rod; 9. Drive motor; 10. Stirring rod; 11. Stirring blade; 12. Through hole; 13. Feed pipe; 14. Feed plug; 15. Heater; 16. Controller; 17. Temperature sensor; 18. Discharge pipe; 19. Discharge valve. DETAILED DESCRIPTION
[0021] In order to more clearly understand the above-mentioned purposes, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other unless there is a conflict.
[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0023] Example 1: Figures 1-4 As shown, the utility model provides a dispersion tank for emulsion processing, comprising a control room 1, a dispersion tank 2 is fixedly installed on the top of the control room 1, two fixed plates 3 are fixedly installed on the outer wall of the dispersion tank 2, a forward and reverse motor 4 is fixedly installed on the top of one of the fixed plates 3, a threaded rod 5 is fixedly installed on the top of the forward and reverse motor 4, a strip plate 6 is threadedly connected to the outer wall of the threaded rod 5, a U-shaped frame 7 is fixedly installed on the top of each of the two fixed plates 3, a guide rod 8 is fixedly installed on the bottom of the inner wall of one of the U-shaped frames 7, and the bottom of the guide rod 8 is fixedly connected to the top of the other fixed plate 3, and the inner wall of the strip plate 6 is movably sleeved on the outer wall of the guide rod 8, a driving motor 9 is fixedly installed on the top of the strip plate 6, a stirring rod 10 is fixedly installed on the bottom of the driving motor 9, and a plurality of stirring blades 11 are fixedly installed on the outer wall of the stirring rod 10, a through hole 12 is opened on the top of the dispersion tank 2, and the outer wall of the stirring rod 10 is movably inserted into the inside of the through hole 12.
[0024] The effect achieved by the entire embodiment 1 is that when the aqueous acrylic emulsion is loaded in the dispersion tank 2, since the controller 16 is electrically connected to the forward and reverse motors 4, the drive motor 9 and the heater 15, the drive motor 9 is started by the controller 16, so that it drives the stirring rod 10 and the plurality of stirring blades 11 to stir in the dispersion tank 2, and at the same time, the forward and reverse motors 4 are started by the controller 16, so that it drives the threaded rod 5 to rotate inside one of the U-shaped frames 7. Since a guide rod 8 is installed between the other U-shaped frame 7 and the other fixed plate 3, and the strip plate 6 is threadedly connected to the threaded rod 5, it is also movably sleeved on the guide rod 8, so that the strip plate 6 can be stably moved in the guide rod 8. The rod 8 and the threaded rod 5 move back and forth, and because the driving motor 9 is installed on the strip plate 6, the stirring rod 10 is movably inserted into the through hole 12 opened at the top of the dispersion tank 2, and the uppermost stirring blade 11 on the stirring rod 10 is also at a certain distance from the top of the inner wall of the dispersion tank 2, so that the driving motor 9, the stirring rod 10 and the multiple stirring blades 11 can move up and down inside the dispersion tank 2, thereby changing the stirring trajectory of the multiple stirring blades 11 in the dispersion tank 2, so that it can fully disperse the various components of the aqueous acrylic emulsion in the dispersion tank 2 and mix them evenly, thereby improving the performance and quality of the aqueous acrylic emulsion, thereby improving the use effect of the dispersion tank 2 for emulsion processing.
[0025] Example 2: Figure 2-Figure 4 As shown, a feed pipe 13 is fixedly installed on the top of the dispersion tank 2, and a feed plug 14 is provided on the inner wall of the feed pipe 13. A heater 15 is fixedly installed on the bottom of the inner wall of the control room 1, and a controller 16 is fixedly installed on the top of the control room 1. One side of the outer wall of the controller 16 is electrically connected to the outer wall of the forward and reverse motor 4, the drive motor 9 and the heater 15. A temperature sensor 17 is fixedly installed on one side of the inner wall of the dispersion tank 2, and a discharge pipe 18 is fixedly inserted on one side of the outer wall of the dispersion tank 2, and a discharge valve 19 is fixedly installed on the outer wall of the discharge pipe 18.
[0026] The effect achieved by the entire embodiment 2 is that, since a temperature sensor 17 is fixedly installed on one side of the inner wall of the dispersion tank 2, and the optimum temperature value of the aqueous acrylic emulsion is recorded in the temperature sensor 17, when it detects that the internal temperature is lower than the set value, the heater 15 is started by the controller 16 to appropriately heat the dispersion tank 2 until the internal temperature reaches the optimum temperature. Then, the heater 15 is turned off by the controller 16 to stop heating, which has a temperature control effect, thereby ensuring that the solution in the dispersion tank 2 is always at a suitable temperature, improving the performance and quality of the aqueous acrylic emulsion, and thus improving the use effect of the dispersion tank 2 for emulsion processing.
[0027] Working principle: First, open the feed plug 14 and add the water-based acrylic emulsion into the dispersion tank 2 along the feed pipe 13. Then, start the drive motor 9 through the controller 16, so that it drives the stirring rod 10 to rotate through the through hole 12, and drives multiple stirring blades 11 to stir the water-based acrylic emulsion in the dispersion tank 2. Then, start the forward and reverse motor 4 through the controller 16, and under the action of the two U-shaped frames 7 and the guide rod 8, it drives the strip plate 6 to move back and forth on the threaded rod 5 and the guide rod 8. Since the drive motor 9 is installed on the strip plate 6, and the uppermost stirring blade 11 on the stirring rod 10 is still a certain distance from the top of the inner wall of the dispersion tank 2 , thereby driving the drive motor 9, the stirring rod 10 and the multiple stirring blades 11 to move up and down in the dispersion tank 2, thereby changing the stirring trajectory of the multiple stirring blades 11, so that the components of the aqueous acrylic emulsion in the dispersion tank 2 are fully dispersed and mixed evenly. Then, under the action of the temperature sensor 17, when it is detected that the temperature of the aqueous acrylic emulsion in the dispersion tank 2 is lower than the original set value, the controller 16 and the heater 15 cooperate with each other to ensure that the aqueous acrylic emulsion in the dispersion tank 2 is always at a suitable temperature, thereby improving the performance and quality of the aqueous acrylic emulsion, thereby improving the use effect of the dispersion tank 2 for emulsion processing.
[0028] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.
Claims
1. A dispersion tank for emulsion processing, comprising a controlled temperature chamber (1), characterized in that: A dispersion tank (2) is fixedly installed on the top of the control room (1), and two fixed plates (3) are fixedly installed on the outer wall of the dispersion tank (2), wherein a forward and reverse motor (4) is fixedly installed on the top of one of the fixed plates (3), and a threaded rod (5) is fixedly installed on the top of the forward and reverse motor (4), and the outer wall of the threaded rod (5) is threadedly connected to a strip plate (6), and a U-shaped frame (7) is fixedly installed on the top of each of the two fixed plates (3), wherein a guide rod (8) is fixedly installed on the bottom of the inner wall of one of the U-shaped frames (7), and the bottom of the guide rod (8) is fixedly connected to the top of the other fixed plate (3), and the inner wall of the strip plate (6) is movably sleeved on the outer wall of the guide rod (8), and a driving motor (9) is fixedly installed on the top of the strip plate (6).
2. The dispersion tank for emulsion processing according to claim 1, characterized in that: A stirring rod (10) is fixedly mounted on the bottom of the driving motor (9), and a plurality of stirring blades (11) are fixedly mounted on the outer wall of the stirring rod (10).
3. The dispersion tank for emulsion processing according to claim 2, characterized in that: A through hole (12) is provided on the top of the dispersion tank (2), and the outer wall of the stirring rod (10) is movably inserted into the interior of the through hole (12).
4. The dispersion tank for emulsion processing according to claim 3, characterized in that: A feed pipe (13) is fixedly mounted on the top of the dispersion tank (2), and a feed plug (14) is provided on the inner surface wall of the feed pipe (13).
5. The dispersion tank for emulsion processing according to claim 4, characterized in that: A heater (15) is fixedly mounted on the bottom of the inner wall of the control room (1), and a controller (16) is fixedly mounted on the top of the control room (1). One side of the outer wall of the controller (16) is electrically connected to the outer wall of the forward and reverse motor (4), the drive motor (9), and the heater (15).
6. The dispersion tank for emulsion processing according to claim 5, characterized in that: A temperature sensor (17) is fixedly mounted on one side of the inner wall of the dispersion tank (2).
7. The dispersion tank for emulsion processing according to claim 6, characterized in that: A discharge pipe (18) is fixedly inserted into one side of the outer wall of the dispersion tank (2), and a discharge valve (19) is fixedly installed on the outer wall of the discharge pipe (18).