Flexible adjustable coating spraying device
Through a flexible and adjustable coating spraying device, the combination of a screw mechanism and a vertical guide seat is used to achieve uniform distribution of the non-stick pan coating and stability of the spraying process, solving the problems of low spraying accuracy and vibration offset in existing devices and improving production efficiency.
Patent Information
- Application Number
- CN202422719826.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The existing non-stick pan coating spraying device has low spraying accuracy and difficulty in achieving uniform coating thickness distribution. In addition, the traditional device is prone to vibration and deviation during long-term operation, affecting the spraying effect and production efficiency.
A flexible and adjustable coating spraying device is used. Through the combination of a screw mechanism, a linear slide rail and a vertical guide seat, precise control of the sprayed parts in the horizontal and vertical directions is achieved. Combined with the adjustment component and the rack, the uniformity and stability of the spraying are ensured.
The uniformity and efficiency of spraying are achieved, the uniform distribution of the coating and the stability of the spraying process are ensured, the production efficiency is improved, and the risk of vibration and deviation of the device during long-term operation is reduced.
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Figure CN223430485U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of spray coating technology, and in particular to a flexible and adjustable coating spraying device. Background Art
[0002] Coating spraying is a critical step in the non-stick pan manufacturing process. The quality of the non-stick pan coating directly affects the product's performance and lifespan. Currently, the non-stick pan coatings commonly used on the market have low spraying precision. Manual spraying relies on the operator's experience and skills, making it difficult to achieve uniform coating thickness distribution, resulting in unstable product quality. While semi-automatic spraying devices have a certain degree of automation, they still require manual intervention to adjust the spray position and angle, reducing production efficiency. Traditional spraying devices are prone to vibration and deviation during long-term operation, affecting the spraying effect. Summary of the Invention
[0003] The technical problem to be solved by the present application is to overcome the existing defects and provide a flexible and adjustable coating spraying device, which can effectively solve the problems in the background technology.
[0004] 7. The swiftly and minutely adjusting device for a wood-planer working table as claimed in claim 1, wherein said linking rod and said adjusting base are pivotally connected to each other with a bolt, and said bolt has a round shank to contact with said linking rod.
[0005] As a preferred technical solution of the present application, the support seat includes a reinforcing rib plate and an upper support plate, the upper support plate is located on one side of the sliding bracket plate, and the reinforcing rib plate is located on both sides of the lower surface of the upper support plate.
[0006] As a preferred technical solution of the present application, the vertical guide seat includes a nozzle seat guide shaft and a locking seat. The nozzle seat guide shaft passes through the upper support plate on the support seat, and the locking seat is threadedly connected to the nozzle seat guide shaft.
[0007] As a preferred technical solution of the present application, an adjustment group is also sleeved on the guide shaft of the nozzle seat, and the adjustment group includes a right-angle support plate, an adjustment shaft and a bracket side plate. One end of the right-angle support plate is connected to the adjustment shaft, and the adjustment shaft is sleeved with the bracket side plate arranged on the upper surface end of the upper support plate.
[0008] As a preferred technical solution of the present application, the spraying part includes a support guide shaft and an atomizing nozzle. The support guide shaft is connected to one side of the nozzle seat guide shaft, and one end of the support guide shaft is connected to the atomizing nozzle.
[0009] As a preferred technical solution of the present application, the storage rack includes an intermediate mounting seat, a lateral support plate and a limit seat. The output shaft of the driven component is connected to the intermediate mounting seat. The intermediate mounting seat is surrounded by lateral support plates, and a limit seat is provided in the slide groove of the lateral support plate.
[0010] Compared with the existing technology: This application achieves precise control of the sprayed parts in the horizontal and vertical directions through reasonable structural design and precise components, ensuring the uniformity and efficiency of spraying. The combination of the sliding support plate and the screw mechanism ensures precise control of the sprayed parts in the horizontal direction; the cooperation of the vertical guide seat and the locking seat ensures precise adjustment of the sprayed parts in the vertical direction; the addition of the adjustment group further improves the horizontal adjustment capability of the sprayed parts, ensuring precise control of the sprayed parts at different heights and angles. The design of the intermediate mounting seat, lateral support plates, and limit seats of the storage rack ensures the precise positioning and stability of the workpiece during the spraying process, improving the uniformity and quality of the spraying. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a schematic diagram of the structure of this application;
[0012] Figure 2 This is the main view of this application;
[0013] Figure 3 This is the left view of this application.
[0014] In the figure: 1 screw mechanism, 2 horizontal support, 3 linear slide, 4 sliding bracket plate, 5 mounting support plate, 6 drive group, 7 transmission assembly, 8 intermediate mounting seat, 9 adjustment shaft, 10 locking seat, 11 right-angle support plate, 12 reinforcing rib plate, 13 nozzle seat guide shaft, 14 support guide shaft, 15 limit seat, 16 support base, 17 lateral support plate, 18 storage rack, 19 atomizing nozzle, 20 upper support plate, 21 bracket side plate, 22 side support. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application (for the convenience of description and understanding, the following is Figure 2 All other embodiments obtained by persons of ordinary skill in the art without creative work shall fall within the scope of protection of this application.
[0016] See also Figures 1-3 The present application provides a technical solution: a flexible and adjustable coating spraying device, comprising a side support 22, wherein mounting support plates 5 are provided on both inner sides of the side support 22, a transverse support frame 2 is provided between the mounting support plates 5, a linear slide rail 3 is also provided on one side of the transverse support frame 2, a screw mechanism 1 is also provided between the mounting support plates 5, the movable end of the screw mechanism 1 is connected to a sliding support plate 4, and the sliding support plate 4 is connected to the linear slide rail 3 provided on one side of the transverse support frame 2.
[0017] The side supports 22 ensure the stability of the device during operation; they are sufficiently strong and rigid to bear the weight of the various components. The bottom of the side supports 22 is equipped with anchor bolts or rubber pads to increase stability and prevent vibration. The mounting plate 5 is used to secure the transverse support 2 and the screw mechanism 1, providing a stable mounting platform. The mounting plate 5 is securely bolted to the inside of the side supports 22, forming a stable frame structure. The transverse support 2 is bolted between the two mounting plates 5 to ensure stability during the spraying process. The transverse support 2 provides a mounting base for the linear guide 3 and a guide for the sliding bracket plate 4. The linear guide 3 guides the sliding bracket plate 4, allowing it to move smoothly along the predetermined path. The linear guide 3 ensures that the sliding bracket plate 4 does not jam during movement, improving spraying accuracy and efficiency. The screw mechanism 1 drives the sliding bracket plate 4 along the linear guide 3 to achieve precise control of the spraying position. The screw and nut of the screw mechanism 1 are processed with high precision to ensure accurate and stable movement. The movable end of the screw mechanism 1 is connected to the sliding bracket plate 4, and the sliding bracket plate 4 is moved forward and backward by the forward and reverse rotation of the motor to ensure accurate spraying of the sprayed parts at different positions.
[0018] The sliding bracket plate 4 is provided with an adjustment mechanism, which includes a support seat, a vertical guide seat and a spraying part. The support seat is provided with a vertical guide seat, and the vertical guide seat is provided with a spraying part. A material placement seat is provided below the side support 22.
[0019] The support base provides a secure support for the vertical guide seat, ensuring its vertical stability and accuracy. The support base is equipped with a vertical guide seat, with precision-machined holes and mounting surfaces ensuring accurate installation. The support base may also be equipped with reinforcing ribs 12 to increase its structural strength and stability. The vertical guide seat provides vertical guidance and support for the spraying part, ensuring smooth vertical movement and precise positioning of the spraying part. The spraying part performs the actual spraying operation, evenly spraying the paint onto the workpiece surface. The material placement base holds the workpiece to be sprayed, ensuring stability and positioning during the spraying process.
[0020] The material placement seat includes a support base 16, a drive group 6, a transmission assembly 7 and a storage rack 18. A connecting bracket is provided at the upper end of the support base 16, and a drive group 6 is provided on both sides of the connecting bracket. The output end of the drive group 6 is connected to the transmission assembly 7, and the driven assembly of the transmission assembly 7 is connected to the storage rack 18.
[0021] The connecting bracket is firmly connected to the upper end of the support base 16 by bolts or other fixings to ensure stability during the spraying process. Drive groups 6 are set on both sides of the connecting bracket to provide an installation base for the drive group 6; the drive group 6 provides power to drive the workpiece to rotate or move, ensuring that the surface of the workpiece is evenly sprayed. The drive group 6 is usually composed of a motor and a reducer. The power is transmitted to the transmission component 7 through the rotation or linear motion of the motor. The output end of the drive group 6 is connected to the transmission component 7 to ensure effective transmission of power. The transmission component 7 transmits the power of the drive group 6 to the rack 18 to realize the rotation of the workpiece and realize all-round spraying. The driven component of the transmission component 7 is connected to the rack 18 to ensure effective transmission of power. The rack 18 fixes and supports the workpiece to be sprayed to ensure the stability of the workpiece during the spraying process.
[0022] Furthermore, the support seat includes a reinforcing rib plate 12 and an upper support plate 20 . The upper support plate 20 is located on one side of the sliding bracket plate 4 , and the reinforcing rib plate 12 is located on both sides of the lower surface of the upper support plate 20 .
[0023] The reinforcing ribs 12 enhance the structural strength of the support seat to prevent deformation or vibration during the spraying process. The reinforcing ribs 12 are located on both sides of the lower surface of the upper support plate 20 and are fixed by welding or bolts to ensure the overall rigidity and vibration resistance of the support seat.
[0024] Furthermore, the vertical guide seat includes a nozzle seat guide shaft 13 and a locking seat 10 . The nozzle seat guide shaft 13 passes through the upper support plate 20 on the support seat, and the locking seat 10 is threadedly connected to the nozzle seat guide shaft 13 .
[0025] The nozzle seat guide shaft 13 provides guidance for the spray parts in the vertical direction to ensure smooth movement of the spray parts. The nozzle seat guide shaft 13 passes through the upper support plate 20 on the support seat to ensure precise guidance of the spray parts in the vertical direction; to improve the flexibility of spraying, the locking seat 10 fixes the nozzle seat guide shaft 13 to ensure that the spray parts are fixed in a specific position when needed. The locking seat 10 is locked and released by rotation. The locking seat 10 is threadedly connected to the upper end of the nozzle seat guide shaft 13. By adjusting the tightness of the locking seat 10, the position of the nozzle seat guide shaft 13 can be fixed.
[0026] Furthermore, an adjustment group is also sleeved on the nozzle seat guide shaft 13, and the adjustment group includes a right-angle support plate 11, an adjustment shaft 9 and a bracket side plate 21. One end of the right-angle support plate 11 is connected to the adjustment shaft 9, and the adjustment shaft 9 is sleeved with the bracket side plate 21 arranged at the end of the upper surface of the upper support plate 20.
[0027] The adjustment group provides the spray parts with the adjustment function in the horizontal direction, ensuring the precise control of the spray parts at different angles and positions. The right-angle support plate 11 is connected to the adjustment shaft 9, providing an installation basis for the adjustment shaft 9. The right-angle support plate 11 is an L-shaped structure, one end of which is connected to the adjustment shaft 9, and the other end is fixed on the nozzle seat guide shaft 13. The adjustment shaft 9 rotates, converting the rotational motion into a linear motion in the horizontal direction of the nozzle seat guide shaft 13, ensuring the precise control of the spray parts at different positions. The bracket side plate 21 provides an installation basis for the adjustment shaft 9, ensuring the stability and accuracy of the adjustment shaft 9.
[0028] Furthermore, the spraying part includes a support guide shaft 14 and an atomizing nozzle 19 . The support guide shaft 14 is connected to one side of the nozzle seat guide shaft 13 , and one end of the support guide shaft 14 is connected to the atomizing nozzle 19 .
[0029] The spraying part sprays the paint evenly on the surface of the workpiece. The support guide shaft 14 is connected to one side of the nozzle base guide shaft 13 by a clamp, and the other end is connected to the atomizing nozzle 19. The support guide shaft 14 also has a certain degree of flexibility and can be adjusted in a certain range to meet the spraying requirements of different workpieces. The atomizing nozzle 19 atomizes the paint through high-pressure air or liquid to form fine particles, which are evenly sprayed on the surface of the workpiece.
[0030] Furthermore, the storage rack 18 includes an intermediate mounting seat 8, a lateral support plate 17 and a limit seat 15. The output shaft of the driven component is connected to the intermediate mounting seat 8. The intermediate mounting seat 8 is surrounded by lateral support plates 17, and the limit seat 15 is provided in the slide groove of the lateral support plate 17.
[0031] The workpiece to be sprayed is placed on the shelf 18, and the workpiece is fixed firmly. The position of the limiting seat 15 is adjusted to ensure accurate positioning of the workpiece during spraying. The center mounting hole of the intermediate mounting seat 8 is connected with the output shaft of the driven assembly of the transmission assembly 7 to ensure the stability and accuracy of the workpiece during rotation or movement. The left and right positions of the sliding support plate 4 are adjusted according to the height and shape of the workpiece, and then the position of the spraying part is adjusted to make the atomizing nozzle 19 align with the surface of the workpiece. The vertical position of the nozzle seat guide shaft 13 is adjusted, and the nozzle seat guide shaft 13 is fixed by the locking seat 10 to ensure accurate positioning of the spraying part in the vertical direction. The adjusting shaft 9 is adjusted, and the adjustment of the spraying part in the front and back directions is realized by rotating the adjusting shaft 9. The angle and position of the support guide shaft 14 are adjusted to ensure accurate control of the atomizing nozzle 19 at different heights and angles. When rotation is needed, the driving group 6 is started to rotate or move the workpiece on the shelf 18 to ensure that the surface of the workpiece is uniformly sprayed. After spraying one, the lead screw mechanism 1 is started to move the sliding support plate 4 along the linear slide rail 3 to the upper end of another workpiece to be coated for spraying, realizing one adjustment and multiple workpiece spraying, and improving work efficiency.
[0032] The lateral support plate 17 provides side support for the workpiece to ensure stability and positioning of the workpiece during spraying. The lateral support plate 17 is fixed around the intermediate mounting seat 8 and is firmly connected by bolts or other fixing parts. The inner side of the lateral support plate 17 is provided with a sliding groove for mounting the limiting seat 15. The limiting seat 15 ensures accurate positioning of the workpiece during spraying.
[0033] In use: the workpiece to be sprayed is placed on the shelf 18, ensuring that the workpiece is fixed firmly. The position of the limiting seat 15 is adjusted to ensure accurate positioning of the workpiece during spraying. The center mounting hole of the intermediate mounting seat 8 is connected with the output shaft of the driven assembly of the transmission assembly 7 to ensure the stability and accuracy of the workpiece during rotation or movement. The left and right positions of the sliding support plate 4 are adjusted according to the height and shape of the workpiece, and then the position of the spraying part is adjusted to make the atomizing nozzle 19 align with the surface of the workpiece. The vertical position of the nozzle seat guide shaft 13 is adjusted, and the nozzle seat guide shaft 13 is fixed by the locking seat 10 to ensure accurate positioning of the spraying part in the vertical direction. The adjusting shaft 9 is adjusted, and the adjustment of the spraying part in the front and back directions is realized by rotating the adjusting shaft 9. The angle and position of the support guide shaft 14 are adjusted to ensure accurate control of the atomizing nozzle 19 at different heights and angles. When rotation is needed, the driving group 6 is started to rotate or move the workpiece on the shelf 18 to ensure that the surface of the workpiece is uniformly sprayed. After spraying one, the lead screw mechanism 1 is started to move the sliding support plate 4 along the linear slide rail 3 to the upper end of another workpiece to be coated for spraying, realizing one adjustment and multiple workpiece spraying, and improving work efficiency.
[0034] Although embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application. The scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A flexible and adjustable coating spraying device, comprising a side support (22), characterized in that: The side supports (22) are provided with mounting plates (5) on both inner sides, a transverse support frame (2) is provided between the mounting plates (5), a linear slide rail (3) is provided on one side of the transverse support frame (2), a screw mechanism (1) is provided between the mounting plates (5), a movable end of the screw mechanism (1) is connected to a sliding support plate (4), the sliding support plate (4) is connected to the linear slide rail (3) provided on one side of the transverse support frame (2), an adjustment mechanism is provided on the sliding support plate (4), and the adjustment mechanism includes a support seat, a vertical ... A guide seat and a spraying part, a vertical guide seat is provided on the support seat, a spraying part is provided on the vertical guide seat, a material placement seat is provided below the side support (22), the material placement seat comprises a support base (16), a drive group (6), a transmission assembly (7) and a storage rack (18), a connecting bracket is provided at the upper end of the support base (16), a drive group (6) is provided on both sides of the connecting bracket, an output end of the drive group (6) is connected to the transmission assembly (7), and a driven assembly of the transmission assembly (7) is connected to the storage rack (18).
2. A flexible and adjustable coating spraying device according to claim 1, characterized in that: The support seat comprises a reinforcing rib plate (12) and an upper support plate (20), wherein the upper support plate (20) is located on one side of the sliding bracket plate (4), and the reinforcing rib plate (12) is located on both sides of the lower surface of the upper support plate (20).
3. The flexible and adjustable coating spraying device according to claim 1, characterized in that: The vertical guide seat comprises a nozzle seat guide shaft (13) and a locking seat (10), wherein the nozzle seat guide shaft (13) passes through an upper support plate (20) on the support seat, and the locking seat (10) is threadedly connected to the nozzle seat guide shaft (13).
4. The flexible and adjustable coating spraying device according to claim 3, characterized in that: An adjustment group is also sleeved on the nozzle seat guide shaft (13), and the adjustment group includes a right-angle support plate (11), an adjustment shaft (9) and a bracket side plate (21). One end of the right-angle support plate (11) is connected to the adjustment shaft (9), and the adjustment shaft (9) is sleeved with the bracket side plate (21) arranged at the end of the upper surface of the upper support plate (20).
5. The flexible and adjustable coating spraying device according to claim 1, characterized in that: The spraying part comprises a support guide shaft (14) and an atomizing nozzle (19), wherein the support guide shaft (14) is connected to one side of the nozzle seat guide shaft (13), and one end of the support guide shaft (14) is connected to the atomizing nozzle (19).
6. The flexible and adjustable coating spraying device according to claim 1, characterized in that: The storage rack (18) comprises an intermediate mounting seat (8), a lateral support plate (17) and a limit seat (15); the output shaft of the driven component is connected to the intermediate mounting seat (8); the lateral support plates (17) are arranged around the intermediate mounting seat (8); and the limit seat (15) is arranged in the sliding groove of the lateral support plate (17).