Full-automatic radiator ultrasonic cleaning line

Abstract

The utility model discloses a full-automatic radiator ultrasonic cleaning line, which belongs to the technical field of automatic assembly production equipment, and comprises a rack, an ultrasonic cleaning module, a hot air drying module, a moving module, a telescopic rotary carrying module and a control module, an ultrasonic cleaning module and a hot air drying module are respectively arranged in the rack; the moving module is arranged on the rack, the telescopic rotating carrying module is movably arranged on the rack, the moving module is in driving connection with the telescopic rotating carrying module, and the telescopic rotating carrying module is movably connected with the ultrasonic cleaning module and the hot air drying module; the control module is arranged on the side face of the rack and is in driving connection with the ultrasonic cleaning module, the hot air drying module, the moving module and the telescopic rotating carrying module. The technical problem of how to improve the cleaning efficiency of the radiator workpiece is solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of automatic assembly production equipment, and particularly relates to a full-automatic radiator ultrasonic cleaning line. BACKGROUND

[0002] A radiator is a general term for a series of devices for conducting and releasing heat. According to structural form, its types usually include: pipe type, wing type, column type, flat plate type, etc. Currently, commonly used ones are steel row pipe radiators, steel string piece radiators, cast iron radiators, steel plate radiators, and steel column radiators, etc.

[0003] Ultrasonic cleaning, also known as ultrasonic degreasing, is a high-efficiency, fast, environmentally friendly, and non-destructive physical cleaning method. It mainly utilizes the cavitation effect, acceleration effect, and direct flow effect of ultrasonic waves in a liquid to generate micro-bubbles through the vibration of sound waves. These bubbles rapidly expand and burst instantaneously under the action of ultrasonic waves, forming a powerful shock wave that deeply cleans the surface of an object. Thus, it removes dirt, oil, dust, and other impurities attached to the surface. At the same time, ultrasonic waves can also generate micro-vortices and vibrations, accelerating the movement of molecules in the liquid and enhancing the cleaning effect.

[0004] Due to the complex shape of the radiator, it is difficult to directly flush or wipe it, but using ultrasonic cleaning equipment to clean it is a feasible method.

[0005] For example, Chinese patent CN215466594U discloses an ultrasonic cleaning machine, which includes a first cleaning tank and a second cleaning tank. A partition is provided between the two tanks. A water inlet is provided on the side wall of the first cleaning tank, and a water outlet is provided on the side wall of the second cleaning tank. The water inlet and the water outlet are connected by a water pump to circulate the cleaning liquid in the first and second cleaning tanks. A filter pipe is provided in the second cleaning tank, one end of which is connected to a filter net bag, and the other end passes through the partition and communicates with the first cleaning tank. When the water in the first cleaning tank enters the second cleaning tank through the filter pipe, the waste can be brought into the filter pipe, then collected by the filter net bag for centralized treatment, preventing the cleaning tank from blocking the water outlet when draining the cleaning liquid.

[0006] However, the ultrasonic cleaning machines disclosed above still suffer from technical issues such as low automation, high labor intensity, and low cleaning efficiency. Specifically, although the ultrasonic cleaning machines disclosed above have a dual-tank design, in actual production applications, operators must manually transfer workpieces from one tank to the other to complete the cleaning process. This leads to high labor intensity and low cleaning efficiency in batch operations. Utility Model Content

[0007] Based on this, it is necessary to provide a fully automatic radiator ultrasonic cleaning line to address the technical problem of how to improve the cleaning efficiency of radiator workpieces.

[0008] A fully automatic radiator ultrasonic cleaning line comprises: a frame, an ultrasonic cleaning module, a hot air drying module, a moving module, a telescopic and rotating transport module, and a control module; the ultrasonic cleaning module and the hot air drying module are respectively arranged in the frame; the moving module is arranged on the frame, the telescopic and rotating transport module is movably arranged on the frame, the moving module is drivingly connected to the telescopic and rotating transport module, and the telescopic and rotating transport module is movably connected to the ultrasonic cleaning module and the hot air drying module; the control module is arranged on the side of the frame, and the control module is drivingly connected to the ultrasonic cleaning module, the hot air drying module, the moving module, and the telescopic and rotating transport module.

[0009] Furthermore, the ultrasonic cleaning module has an ultrasonic generator, a plurality of ultrasonic vibrators, an ultrasonic cleaning tank and a water inlet and outlet structure.

[0010] Furthermore, the ultrasonic generator is arranged in the frame, a plurality of ultrasonic vibrators are evenly distributed around the ultrasonic cleaning tank, the ultrasonic cleaning tank is arranged on the frame, and the water inlet and outlet structure is arranged on the side of the ultrasonic cleaning tank.

[0011] Furthermore, the hot air drying module has a hot air blower, a hot air drying tank and an air duct.

[0012] Furthermore, the hot air blower is arranged in the frame, and the hot air drying tank is arranged on the frame adjacent to the ultrasonic cleaning tank; the air duct is respectively connected to the hot air blower and the hot air drying tank.

[0013] Furthermore, the moving module has a first moving guide rail, a stabilizing slider, a second moving guide rail, a sliding nut block, a moving connecting frame, a moving driving motor and a driving screw rod.

[0014] Further, the first moving guide rail is arranged above the rack, the stable sliding block is arranged above the first moving guide rail, the second moving guide rail is arranged above the rack and is parallel to the first moving guide rail, the sliding nut block is movably connected to the second moving guide rail, the moving connecting frame is connected to the side surface of the stable sliding block and the sliding nut block respectively, and the moving connecting frame is connected to the telescopic rotary conveying module; the moving driving motor is arranged at the end side of the second moving guide rail, the driving screw rod is movably arranged in the second moving guide rail, the moving driving motor is drivingly connected to the driving screw rod, and the driving screw rod is matchedly connected to the sliding nut block.

[0015] Further, the telescopic rotary conveying module comprises a first telescopic cylinder, a first telescopic push rod, a first telescopic moving block, a rotary driving cylinder, a rotary connecting frame, a second telescopic cylinder, a second telescopic push rod, a clamping cylinder and a clamping arm.

[0016] Further, the first telescopic cylinder is arranged at the side surface of the moving connecting frame, the first telescopic cylinder is drivingly connected to the first telescopic push rod, and the first telescopic moving block is connected to the first telescopic push rod and the rotary driving cylinder respectively.

[0017] Further, the rotary driving cylinder is drivingly connected to the rotary connecting frame, the second telescopic cylinder is arranged at the side surface of the rotary connecting frame, the second telescopic cylinder is drivingly connected to the second telescopic push rod, the clamping cylinder is connected to the second telescopic push rod, and the clamping cylinder is connected to the clamping arm.

[0018] In summary, the full-automatic radiator ultrasonic cleaning line is provided with a rack, an ultrasonic cleaning module, a hot air drying module, a moving module, a telescopic rotary conveying module and a control module; the ultrasonic cleaning module and the hot air drying module are arranged in the rack; the moving module is arranged above the rack, the telescopic rotary conveying module is movably arranged above the rack, the moving module is drivingly connected to the telescopic rotary conveying module, the telescopic rotary conveying module is movably connected to the ultrasonic cleaning module and the hot air drying module respectively; the control module is arranged at the side surface of the rack, and the control module is drivingly connected to the ultrasonic cleaning module, the hot air drying module, the moving module and the telescopic rotary conveying module respectively. The full-automatic radiator ultrasonic cleaning line can realize automatic conveying and turnover of workpieces and can automatically convey the workpieces to the ultrasonic cleaning process or the hot air drying process, thereby saving the labor input of operators and improving the cleaning efficiency of the radiator and other workpieces. Therefore, the full-automatic radiator ultrasonic cleaning line solves the technical problem of improving the cleaning efficiency of the radiator workpieces. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Fig. 1 This is a structural diagram of the utility model's fully automatic radiator ultrasonic cleaning line;

[0020] Fig. 2 This is a structural diagram of the other side of the fully automatic radiator ultrasonic cleaning line of the utility model;

[0021] Fig. 3 This is a structural diagram of the other side of the fully automatic radiator ultrasonic cleaning line of the utility model. DETAILED DESCRIPTION

[0022] To make the above-mentioned objects, features, and advantages of the present invention more clearly understood, the following detailed description of specific embodiments of the present invention is provided in conjunction with the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.

[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0025] In the utility model, unless another definite provision and limitation, the terms "mount", "link", "connect", "fix" and so on should do the broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be the communication of two elements or the interaction of two elements, unless another definite limitation.For the ordinary skilled person in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0026] In the utility model, unless another definite provision and limitation, the first feature is "on" or "under" the second feature can be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium.Moreover, the first feature "above", "above" and "on" the second feature can be that the first feature is directly above or obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature.The first feature "below", "below" and "under" the second feature can be that the first feature is directly below or obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0027] It should be noted that when an element is referred to as "fixed to" or "provided on" another element, it can be directly on another element or there can be a middle element.When an element is considered to be "connected" to another element, it can be directly connected to another element or there can be a middle element.The terms "vertical", "horizontal", "up", "down", "left", "right" and similar expressions used herein are for illustrative purposes only and are not the only implementation.

[0028] Please see Figs. 1 to 3 The utility model discloses a full -automatic radiator ultrasonic cleaning line includes: frame 1, ultrasonic cleaning module 2, hot -blast drying module 3, mobile module 4, telescopic rotary handling module 5 and control module 6, ultrasonic cleaning module 2 and hot -blast drying module 3 are arranged respectively in frame 1, mobile module 4 is set on frame 1, telescopic rotary handling module 5 is movably arranged on frame 1, mobile module 4 is driven to be connected with telescopic rotary handling module 5, and telescopic rotary handling module 5 is movably connected with ultrasonic cleaning module 2 and hot -blast drying module 3 respectively, control module 6 is set on the side of frame 1, and control module 6 is driven to be connected with ultrasonic cleaning module 2, hot -blast drying module 3, mobile module 4 and telescopic rotary handling module 5 respectively.

[0029] Specifically, when the full-automatic radiator ultrasonic cleaning line is in the working process, the external conveying belt conveys the workpieces such as radiators to be cleaned into the ultrasonic cleaning module 2 or onto the rack 1. When the external workpieces such as radiators are placed in the ultrasonic cleaning module 2, the workpieces can be directly subjected to ultrasonic cleaning treatment by the ultrasonic cleaning module 2. If the workpieces are conveyed onto the rack 1, the workpieces can also be clamped and carried into the ultrasonic cleaning module 2 by the telescopic rotary carrying module 5 driven by the moving module 4. Then, after the ultrasonic cleaning treatment in the ultrasonic cleaning module 2 is completed, the moving module 4 drives the telescopic rotary carrying module 5 to clamp and carry the workpieces into the hot air drying module 3 one by one. After the workpieces are heated and dried by the hot air drying module 3, the workpieces are carried into the next conveying belt or next station by the telescopic carrying module 5. In the process of the foregoing carrying, ultrasonic treatment and hot air drying treatment, the control module 6 can drive each component to act according to the preset program, and the operator can also control each process or each action mechanism in real time through the control module 6. It can be seen that the full-automatic radiator ultrasonic cleaning line can realize automatic carrying of workpiece materials and automatic carrying of the workpieces into the ultrasonic cleaning process or the hot air drying process, which can save the labor input of the operator and improve the cleaning efficiency of the workpieces such as radiators.

[0030] Further, the ultrasonic cleaning module 2 has an ultrasonic generator 201, a plurality of ultrasonic transducers 202, an ultrasonic cleaning tank 203 and a water inlet and outlet structure 204. The ultrasonic generator 201 is arranged in the rack 1, the plurality of ultrasonic transducers 202 are uniformly arranged around the ultrasonic cleaning tank 203, the ultrasonic cleaning tank 203 is arranged on the rack 1, and the water inlet and outlet structure 204 is arranged on the side surface of the ultrasonic cleaning tank 203. Specifically, when the workpieces such as radiators to be treated are placed in the ultrasonic cleaning tank 203, the ultrasonic generator 201 is powered on to convert the input electric energy into high-frequency and high-intensity ultrasonic energy. This energy is transmitted to the medium such as cleaning liquid through each ultrasonic transducer, i.e. the ultrasonic transducer 202. The plurality of ultrasonic transducers 202 uniformly generate ultrasonic energy around the ultrasonic cleaning tank 203 to transmit to the medium, thereby cleaning the workpieces in the ultrasonic cleaning tank 203. In addition, the water inlet and outlet structure 204 can introduce or discharge the medium for cleaning the workpieces into the ultrasonic cleaning tank 203, such as water or cleaning liquid.

[0031] Further, the hot air drying module 3 has a hot air machine 301, a hot air drying tank 302 and an air duct 303; the hot air machine 301 is arranged in the rack 1, the hot air drying tank 302 is arranged above the ultrasonic cleaning tank 203 and is adjacent to the rack 1; and the air duct 303 is connected with the hot air machine 301 and the hot air drying tank 302 respectively. Specifically, when the hot air machine 301 is started, hot air can be generated and guided to the hot air drying tank 302 through the air duct 303, so as to dry the workpiece such as a radiator placed in the hot air drying tank 302.

[0032] Further, the moving module 4 has a first moving guide rail 401, a stable sliding block 402, a second moving guide rail 403, a sliding nut block 404, a moving connecting frame 405, a moving drive motor 406 and a drive screw 407; the first moving guide rail 401 is arranged above the rack 1, the stable sliding block 402 is arranged above the first moving guide rail 401, the second moving guide rail 403 is arranged above the rack 1 and is parallel to the first moving guide rail 401, the sliding nut block 404 is movably connected to the second moving guide rail 403, the moving connecting frame 405 is connected to the side surfaces of the stable sliding block 402 and the sliding nut block 404 respectively, and the moving connecting frame 405 is connected with the telescopic rotary carrying module 5; the moving drive motor 406 is arranged at the end side of the second moving guide rail 403, the drive screw 407 is movably arranged in the second moving guide rail 403, the moving drive motor 406 is drivingly connected with the drive screw 407, and the drive screw 407 is matchedly connected with the sliding nut block 404.

[0033] Specifically, the full-automatic radiator ultrasonic cleaning line has the technical scheme with better moving stability, the first moving guide rail 401 and the second moving guide rail 403 are arranged in parallel at a distance and above the rack 1, so that when the moving drive motor 406 is started, the drive screw 407 is driven to rotate forward or reversely, so that the sliding nut block 404 matchedly arranged in the drive screw 407 can reciprocate along the second moving guide rail 403, and then the stable sliding block 402 is driven to reciprocate along the first moving guide rail 401 through the moving connecting frame 405. The moving mode of the two sliding components on the parallel arranged guide rails can make the action of the moving module more stable, so that the telescopic rotary carrying module 5 is driven to reciprocate by the moving connecting frame 405.

[0034] Further, the telescopic rotary conveying module 5 has a first telescopic cylinder 501, a first telescopic push rod 502, a first telescopic moving block 503, a rotary driving cylinder 504, a rotary connecting frame 505, a second telescopic cylinder 506, a second telescopic push rod 507, a clamping cylinder 508 and a clamping arm 509; the first telescopic cylinder 501 is arranged on the side of the moving connecting frame 405, the first telescopic cylinder 501 is drivingly connected with the first telescopic push rod 502, the first telescopic moving block 503 is connected with the first telescopic push rod 502 and the rotary driving cylinder 504 respectively; the rotary driving cylinder 504 is drivingly connected with the rotary connecting frame 505, the second telescopic cylinder 506 is arranged on the side of the rotary connecting frame 505, the second telescopic cylinder 506 is drivingly connected with the second telescopic push rod 507, the clamping cylinder 508 is connected with the second telescopic push rod 507, and the clamping cylinder 508 is connected with the clamping arm 509.

[0035] Specifically, the full-automatic radiator ultrasonic cleaning line has a two-section telescopic pushing action mechanism, which can drive the first telescopic push rod 502 by the first telescopic cylinder 501 to drive the rotary driving cylinder 504, the second telescopic cylinder 506 and the clamping cylinder 508 to have a telescopic action stroke from the side of the rack 1 to the ultrasonic cleaning module 2, and can drive the second telescopic rod 507 by the first telescopic cylinder 501 and the second telescopic cylinder 506 to make the clamping cylinder 508 and the clamping arm 509 have a stroke of carrying the workpiece to the bottom of the ultrasonic cleaning tank 203 to the hot air drying tank 302. The rotary driving cylinder 504 can drive the rotary connecting frame 505 to rotate to have a swing action mechanism, and the clamping cylinder 508 can drive the clamping arm 509 to have a clamping action mechanism.

[0036] Further, the control module 6 has a touch screen control unit 601, a start control unit 602 and an emergency stop control unit 603; the touch screen control unit 601, the start control unit 602 and the emergency stop control unit 603 are all arranged on the side of the rack 1, and all can control each action mechanism; the touch screen control unit 601 has the functions of control, programming input and programming output, the start control unit 602 can control the on-off of the whole device, and the emergency stop control unit 603 can design the emergency stop of each action component.

[0037] The full-automatic radiator ultrasonic cleaning line of the utility model provides a technical scheme which can realize automatic carrying turnover of workpiece materials and can automatically carry the workpiece to the ultrasonic cleaning process or the hot air drying process, the scheme can save the human input of the operator, and the cleaning efficiency of the radiator and other workpieces is improved.

[0038] The technical features of the above-described embodiments can be combined arbitrarily, and to make the description simple, all possible combinations of the technical features in the above-described embodiments are not described, however, as long as the combinations of the technical features do not exist contradictory, it should be considered that the combinations are within the scope of the description.

[0039] The above-described embodiments only express several implementation manners of the utility model, the description is more specific and detailed, but it should not be understood as the limitation of the scope of the utility model patent. It should be pointed out that for ordinary skilled persons in the art, on the premise of not departing from the concept of the utility model, a number of modifications and improvements can be made, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent should be subject to the appended claims.

Claims

1. A fully automatic radiator ultrasonic cleaning line, characterized in that: The invention comprises: a frame (1), an ultrasonic cleaning module (2), a hot air drying module (3), a moving module (4), a telescopic rotary transport module (5) and a control module (6); the ultrasonic cleaning module (2) and the hot air drying module (3) are respectively arranged in the frame (1); the moving module (4) is arranged on the frame (1); the telescopic rotary transport module (5) is movably arranged on the frame (1); the moving module (4) is drivingly connected to the telescopic rotary transport module (5); the telescopic rotary transport module (5) is movably connected to the ultrasonic cleaning module (2) and the hot air drying module (3); the control module (6) is arranged on the side of the frame (1); the control module (6) is drivingly connected to the ultrasonic cleaning module (2), the hot air drying module (3), the moving module (4) and the telescopic rotary transport module (5).

2. The fully automatic radiator ultrasonic cleaning line according to claim 1 is characterized in that: The ultrasonic cleaning module (2) comprises an ultrasonic generator (201), a plurality of ultrasonic vibrators (202), an ultrasonic cleaning tank (203), and a water channel inlet and outlet structure (204).

3. The fully automatic radiator ultrasonic cleaning line according to claim 2 is characterized in that: The ultrasonic generator (201) is arranged in the frame (1), a plurality of ultrasonic vibrators (202) are evenly distributed around the ultrasonic cleaning tank (203), the ultrasonic cleaning tank (203) is arranged on the frame (1), and the water channel inlet and outlet structure (204) is arranged on the side of the ultrasonic cleaning tank (203).

4. The fully automatic radiator ultrasonic cleaning line according to claim 3 is characterized by: The hot air drying module (3) comprises a hot air blower (301), a hot air drying tank (302) and an air duct (303).

5. The fully automatic radiator ultrasonic cleaning line according to claim 4 is characterized in that: The hot air blower (301) is arranged in the frame (1), and the hot air drying tank (302) is arranged on the frame (1) adjacent to the ultrasonic cleaning tank (203); the air duct (303) is respectively connected to the hot air blower (301) and the hot air drying tank (302).

6. The fully automatic radiator ultrasonic cleaning line according to claim 5 is characterized in that: The moving module (4) comprises a first moving guide rail (401), a stabilizing slider (402), a second moving guide rail (403), a sliding nut block (404), a moving connecting frame (405), a moving driving motor (406) and a driving screw rod (407).

7. The fully automatic radiator ultrasonic cleaning line according to claim 6 is characterized in that: The first movable guide rail (401) is arranged above the frame (1), the stabilizing slider (402) is arranged on the first movable guide rail (401), the second movable guide rail (403) is arranged on the frame (1) in parallel with the first movable guide rail (401), the sliding nut block (404) is movably connected to the second movable guide rail (403), the movable connecting frame (405) is respectively connected to the side of the stabilizing slider (402) and the sliding nut block (404), and the movable connecting frame (405) is connected to the telescopic rotating transport module (5); the movable drive motor (406) is arranged on the end side of the second movable guide rail (403), the driving screw (407) is movably arranged in the second movable guide rail (403), the movable drive motor (406) is drivingly connected to the driving screw (407), and the driving screw (407) is matched with the sliding nut block (404).

8. The fully automatic radiator ultrasonic cleaning line according to claim 7 is characterized in that: The telescopic rotary transport module (5) comprises a first telescopic cylinder (501), a first telescopic push rod (502), a first telescopic moving block (503), a rotary drive cylinder (504), a rotary connecting frame (505), a second telescopic cylinder (506), a second telescopic push rod (507), a clamping cylinder (508) and a clamping arm (509).

9. The fully automatic radiator ultrasonic cleaning line according to claim 8, characterized in that: The first telescopic cylinder (501) is arranged on the side of the movable connecting frame (405), the first telescopic cylinder (501) is drivingly connected to the first telescopic push rod (502), and the first telescopic moving block (503) is respectively connected to the first telescopic push rod (502) and the rotating driving cylinder (504).

10. The fully automatic radiator ultrasonic cleaning line according to claim 9, characterized in that: The rotary drive cylinder (504) is connected to the rotary connecting frame (505) by driving, the second telescopic cylinder (506) is arranged on the side of the rotary connecting frame (505), the second telescopic cylinder (506) is connected to the second telescopic push rod (507) by driving, the clamping cylinder (508) is connected to the second telescopic push rod (507), and the clamping cylinder (508) is connected to the clamping arm (509).

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