Novel supporting assembly and leveler applying same

By adopting the design of an integrated mounting plate and rectangular array support rollers in the leveling machine, the problems of insufficient support roller load capacity and complex installation are solved, and the consistency of support effect and improvement of leveling accuracy are achieved.

CN223430738UActive Publication Date: 2025-10-14SHANDONG HONGKANG MACHINERY MFG
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Patent Information

Application Number
CN202422924239.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-14
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The existing support rollers have poor load-bearing capacity, are complex and inconsistent to install, and affect the leveling accuracy of the leveling machine.

Method used

The mounting plate adopts an integrated whole-plate structure. The support rollers are arranged in parallel through a rectangular array of mounting seats and connected by bolts. The ends of the support rollers are pressed tightly into the slots to ensure the consistency and stability of the support effect.

Benefits of technology

The load-bearing capacity and installation convenience of the support roller are improved, the consistency of the support effect is ensured, and the leveling accuracy of the leveling machine is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel supporting assembly and a leveler applying the same. The supporting assembly comprises a mounting plate and a supporting mechanism arranged on the mounting plate. The mounting plate is of an integrated whole plate structure which is horizontally arranged; the supporting mechanism comprises a mounting base arranged on the mounting plate and a plurality of supporting rollers arranged on the upper side of the mounting base in a rectangular array mode, the leveler comprises a main frame, and the mounting plate can be horizontally arranged in the main frame and completes supporting work of a lower working roller and arrangement of an integrated whole plate structure of the mounting plate. On the one hand, the bearing capacity of the supporting roller wheels is improved, meanwhile, the supporting roller wheels can be more conveniently installed, on the other hand, the consistency of the supporting effect of the supporting roller wheels on the lower working roller is remarkably guaranteed through the installation mode that the supporting roller wheels are integrated on the upper side of the installation plate, and the working efficiency is improved. And finally, the leveling effect of the leveler under the matching action of the lower working roller and the upper working roller is obviously improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal processing equipment, in particular to a novel support component and a leveling machine using the same. Background Art

[0002] Leveling machines are commonly used equipment for leveling metal sheets. They usually include several upper and lower leveling rollers that are staggered. The sheet to be leveled can pass between the upper and lower leveling rollers and eliminate its own bending stress through the rolling of the upper and lower leveling rollers, thereby completing the leveling work. In order to ensure the load-bearing effect of the lower leveling roller, support rollers are usually arranged on the lower side between two adjacent lower leveling rollers to ensure the support effect and working strength of the lower leveling rollers. However, existing support rollers are usually installed one by one, resulting in poor load-bearing capacity of a single support roller and complicated installation process. Moreover, due to the limitation of their independent installation method, the support effects of several support rollers on the lower leveling roller are different, resulting in a greater impact on the overall leveling accuracy of the leveling machine. Utility Model Content

[0003] In order to solve the technical problems existing in the above-mentioned background technology, the utility model provides a new type of support assembly and a leveling machine using the same.

[0004] The technical solution of this utility model is as follows:

[0005] The utility model first provides a new type of support assembly, including a mounting plate and a support mechanism arranged thereon, wherein the mounting plate is arranged horizontally and is an integrated whole plate structure, the support mechanism includes a mounting seat arranged on the mounting plate, and a plurality of support rollers are arranged in a rectangular array on the upper side of the mounting seat. The arrangement of the integrated whole plate structure of the mounting plate, on the one hand, increases its bearing capacity for the plurality of support rollers and makes the installation of the plurality of support rollers more convenient, and on the other hand, the installation method of integrating the plurality of support rollers on the upper side of the mounting plate significantly ensures the consistency of their support effect.

[0006] As described above, a new type of support assembly, in order to ensure the supporting effect of the mounting plate on the multiple support rollers, and further ensure the consistency of the supporting effects of the multiple support rollers, the mounting seat is a strip structure arranged perpendicular to the length direction of the mounting plate, and multiple strips are provided in parallel at gaps along the length direction of the mounting plate; the upper side of the mounting seat is provided with multiple slots along its length direction, and the two ends of the support roller are respectively placed in the slots of two adjacent mounting seats.

[0007] As a preferred embodiment, the upper side of the mounting seat is also provided with a pressure block that can press the end of the support roller into the slot to ensure the support stability of the support roller. A pressure block is provided at the end of each support roller. On this basis, each support roller can be disassembled individually, making the later maintenance and replacement of the support roller more convenient.

[0008] As a further preference, in order to make the installation of the mounting seat simpler and more convenient, the mounting seat and the mounting plate are connected by bolts.

[0009] More preferably, in order to further ensure the supporting effect of the mounting plate on the support seat, and then ensure the supporting effect on the support roller, while ensuring the stability of the connection between the mounting seat and the mounting plate, a plurality of strip platforms are arranged side by side along the length direction of the mounting plate, and the mounting seat is bolted to the upper side of the strip platform.

[0010] As described above, a new type of support assembly is configured to ensure the supporting effect of the support roller, which is configured to include a roller shaft and a supporting roller in the middle outer ring, and the distance between two coaxial and adjacent supporting rollers is not greater than the length of the supporting roller.

[0011] The utility model also provides a leveling machine, which includes a main frame and the above-mentioned support assembly, wherein the mounting plate is horizontally installed in the main frame, and the leveling machine also includes a plurality of lower working rollers arranged in parallel and bearing seats arranged on the upper sides of both ends of the mounting plate, the two ends of the lower working rollers are respectively rotatably connected to the two bearing seats, and are staggered with the support rollers, and the upper side of the lower working rollers is also provided with a plurality of upper working rollers staggered therewith. Under the action of the support assembly, a good and stable support effect can be provided for the lower leveling roller, and ultimately the leveling work of the plate can be better completed through the leveling machine.

[0012] As a preferred embodiment, an adjustment pad is further provided between the bearing seat and the mounting plate. By adjusting the height of the adjustment pad, the middle part of the lower working roll can be better contacted with the support roller, ensuring that the middle part of the lower working roll is subjected to force, and further ensuring the leveling effect of the leveling machine under the cooperation of the lower working roll and the upper working roll.

[0013] The beneficial effects of the present invention are as follows: the present invention is a new type of support assembly and a leveling machine using the same, the support assembly can be horizontally installed inside the main frame of the leveling machine through the mounting plate, and completes the support work of the lower working roller. The setting of the one-piece whole plate structure of the mounting plate, on the one hand, increases its bearing capacity for several support rollers, and at the same time makes the installation of several support rollers more convenient; on the other hand, the installation method of several support rollers integrated on the upper side of the mounting plate significantly ensures the consistency of their support effect on the lower working roller, and finally significantly improves the leveling effect of the leveling machine under the cooperation of the lower working roller and the upper working roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] By reading the detailed description of the preferred embodiment below, the solutions and advantages of the present application will become clear to those skilled in the art. The accompanying drawings are only used to illustrate the preferred embodiment and are not to be considered as limiting the present invention.

[0015] In the attached figure:

[0016] Figure 1 Schematic diagram of the structure of the leveling machine in the embodiment (the upper working roll is hidden);

[0017] Figure 2 for Figure 1 Schematic diagram of the local enlarged structure at A in the middle;

[0018] Figure 3 Schematic diagram of the structure of the support assembly in the embodiment;

[0019] Figure 4 Schematic diagram of the coordinated installation structure of the mounting plate and the main frame in the embodiment;

[0020] Figure 5 A side view of the leveling machine in the embodiment;

[0021] The components represented by the reference numerals in the figure are:

[0022] 1. Main frame; 2. Support assembly; 21. Mounting plate; 22. Support roller; 23. Mounting seat; 24. Press block; 3. Lower leveling assembly; 31. Lower working roller; 32. Bearing seat; 33. Pressure cover; 34. Adjustment pad. DETAILED DESCRIPTION

[0023] Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings.

[0024] Example

[0025] This embodiment first provides a new type of support assembly 2, see Figure 1 and Figure 3The support assembly 2 includes a mounting plate 21 and a support mechanism arranged thereon, wherein the mounting plate 21 is arranged horizontally and is an integrated whole plate structure, and the support mechanism includes a mounting seat 23 arranged on the mounting plate 21, and a plurality of support rollers 22 are arranged in a rectangular array on the upper side of the mounting seat 23, and the coaxially arranged plurality of support rollers 22 form a group of support units, and the support units are arranged in multiple groups in parallel. The mounting plate 21 is an integrated whole plate structure. On the one hand, its load-bearing capacity for the plurality of support rollers 22 is increased, and at the same time, the installation of the plurality of support rollers 22 can be more convenient. On the other hand, the installation method in which the plurality of support rollers 22 are integrated on the upper side of the mounting plate 21 significantly ensures the consistency of its support effect.

[0026] As for the structure of the mounting seat 23, in order to ensure the supporting effect of the mounting plate 21 on the multiple support rollers 22, and further ensure the consistency of the supporting effects of the multiple support rollers 22, the mounting seat 23 is a strip structure arranged perpendicular to the length direction of the mounting plate 21, and multiple ones are arranged in parallel at gaps along the length direction of the mounting plate 21; the upper side of the mounting seat 23 is provided with multiple slots along its length direction, and the support roller 22 includes a roller and a supporting roller on the outer ring of its middle part, wherein the two ends of the roller are respectively placed in the slots of two adjacent mounting seats 23.

[0027] As a preferred embodiment, the upper side of the mounting seat 23 is also provided with a pressure block 24 that can press the end of the roller of the support roller 22 into the slot to ensure the support stability of the support roller 22. A pressure block 24 is provided at the end of each roller. On this basis, each support roller 22 can be disassembled individually, so that the later maintenance and replacement of the support roller 22 can be carried out more conveniently.

[0028] As a further preference, in order to make the installation of the mounting seat 23 simpler and more convenient, the mounting seat 23 and the mounting plate 21 are connected by bolts.

[0029] More preferably, combined with Figure 4 In order to further ensure the supporting effect of the mounting plate 21 on the support seat, and then ensure the supporting effect on the support roller 22, and at the same time ensure the stability of the connection between the mounting seat 23 and the mounting plate 21, a plurality of strip platforms are arranged in parallel on the upper side of the mounting plate 21 along its length direction, and the mounting seat 23 is bolted to the upper side of the strip platform.

[0030] In order to ensure the supporting effect of the support roller 22, the distance between two coaxial and adjacent supporting rollers, that is, the distance between two adjacent supporting rollers in the same supporting unit, should not be greater than the length of the supporting rollers.

[0031] This embodiment also provides a leveling machine, which includes a main frame 1 and the above-mentioned support assembly 2, wherein the main frame 1 includes two side plates arranged opposite to each other, and an opening is provided in the middle of the two side plates, the mounting plate 21 is horizontally installed in the main frame 1, and the two ends are respectively fixed on the lower sides of the openings of the two side plates, the leveling machine also includes a lower leveling assembly 3, the lower leveling assembly 3 includes a plurality of lower working rollers 31 arranged in parallel and bearing seats 32 arranged on the upper sides of the two ends of the mounting plate 21, wherein the two ends of the lower working roller 31 are respectively rotatably connected to the two bearing seats 32, and are staggered with the support roller 22 (that is, the lower working roller 31 is arranged on the upper side between the two adjacent groups of support units), and the upper side of the lower working roller 31 is also provided with a plurality of upper working rollers staggered therewith, which can provide a good and stable support for the lower leveling roller under the action of the support assembly 2, so that the leveling machine can better complete the leveling work of the plate.

[0032] Specifically, the bearing seat 32 is a strip structure arranged perpendicular to the length direction of the mounting plate 21, and a plurality of bearing grooves are provided on its upper side along its length direction. The end of the lower working roll 31 is placed in the bearing groove. The upper side of the bearing seat 32 is also provided with a pressure cover 33 that can press and fix the end of the lower working roll 31 in the bearing groove.

[0033] As a preferred embodiment, combined with Figure 2 and Figure 5 An adjustment pad 34 is also provided between the bearing seat 32 and the mounting plate 21. By adjusting the height of the adjustment pad 34, the middle part of the lower working roll 31 can be better contacted with the support roller 22, ensuring that the middle part of the lower working roll 31 is subjected to force, and further ensuring the leveling effect of the leveling machine under the cooperation of the lower working roll 31 and the upper working roll.

Claims

1. A new type of support assembly, characterized in that: It comprises a mounting plate (21) and a supporting mechanism arranged thereon; The mounting plate (21) is arranged horizontally and is an integrated whole plate structure; The support mechanism comprises a mounting seat (23) arranged on a mounting plate (21), and a plurality of supporting rollers (22) are arranged in a rectangular array on the upper side of the mounting seat (23).

2. A novel support assembly according to claim 1, characterized in that: The mounting seat (23) is a strip-shaped structure arranged perpendicular to the length direction of the mounting plate (21), and a plurality of the strips are arranged in parallel at intervals along the length direction of the mounting plate (21); The upper side of the mounting seat (23) is provided with a plurality of slots along its length direction, and the two ends of the supporting roller (22) are respectively placed in the slots of two adjacent mounting seats (23).

3. A novel support assembly according to claim 2, characterized in that: The upper side of the mounting seat (23) is also provided with a pressing block (24) capable of pressing the end of the supporting roller (22) into the slot; A pressing block (24) is provided at the end of each supporting roller (22).

4. A novel support assembly according to claim 3, characterized in that: The mounting seat (23) is connected to the mounting plate (21) by bolts.

5. A novel support assembly according to claim 4, characterized in that: The upper side of the mounting plate (21) is provided with a plurality of strip-shaped platforms arranged along its length direction, and the mounting seat (23) is fixed to the upper side of the strip-shaped platforms by bolts.

6. A novel support assembly according to claim 1, characterized in that: The supporting roller (22) comprises a roller shaft and a supporting roller on the outer ring of its middle portion, and the distance between two coaxial and adjacent supporting rollers is not greater than the length of the supporting rollers.

7. A leveling machine, characterized in that: A novel support assembly comprising any one of claims 1 to 6; It also includes a plurality of lower working rollers (31) arranged in parallel and bearing seats (32) arranged on the upper sides of both ends of the mounting plate (21), the two ends of the lower working rollers (31) are respectively rotatably connected to the two bearing seats (32), and are staggered with the supporting rollers (22); A plurality of upper working rollers are arranged in parallel on the upper side of the lower working roller (31) and are staggered with the lower working roller.

8. A leveling machine according to claim 7, characterized in that: An adjustment pad (34) is also provided between the bearing seat (32) and the mounting plate (21).