Pipe seam alignment mechanism for metal pipe laser welding

By designing a tube seam alignment mechanism for laser welding of metal tubes, and using a cylinder to drive a rubber roller and a motor, automatic alignment and welding positioning of the metal tubes are achieved, solving the problem of the inability to automatically align the gap in the existing technology, and improving processing efficiency and applicability.

CN223431080UActive Publication Date: 2025-10-14KUNSHAN HENGCHENGYUAN LASER TECH CO LTD
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Patent Information

Application Number
CN202422048624.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-10-14
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

Existing metal pipes still have gaps after bending, which makes automatic alignment impossible, resulting in manual adjustment during the welding process, affecting processing efficiency.

Method used

A pipe seam alignment mechanism for laser welding of metal pipes is designed, which includes a base, a cylinder, a limit plate, an adjustable blocking component and a laser sensor. The cylinder drives the rubber roller and the motor to achieve automatic alignment and welding positioning.

Benefits of technology

It realizes automatic alignment and welding positioning of metal pipes of different lengths, improves processing efficiency and applicability, and is easy to operate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a pipe seam aligning mechanism for metal pipe laser welding, which comprises a base, a first cylinder and a second cylinder, the base is provided with a pipe fitting limiting plate and a clamping cylinder, the pipe fitting limiting plate is provided with a C-shaped groove, a piston rod of the clamping cylinder is fixedly connected with a top head, the top head is positioned in the limiting plate, and the clamping cylinder is fixedly connected with the clamping cylinder. An adjustable blocking assembly is arranged beside the limiting plate and comprises a sliding support, a lead screw and a blocking arm, a lifting base is fixedly connected to a piston rod of the first air cylinder, a rubber roller and a motor are arranged on the lifting base, and a laser sensor is fixedly connected to a piston rod of the second air cylinder. The pipe seam aligning device has the advantages of being capable of adapting to welding positioning and pipe seam aligning treatment of metal pipes with different lengths, high in applicability and convenient to adjust and operate.
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Description

Technical Field

[0001] The utility model relates to the field of laser welding processing, in particular to a tube seam alignment mechanism for laser welding of metal tubes. Background Art

[0002] Laser welding can be achieved using either continuous or pulsed laser beams. The principles of laser welding can be categorized into heat conduction welding and laser deep penetration welding. Laser welding machines are common welding equipment and are widely used in our daily lives.

[0003] There is a type of metal tube that is made by welding a bent metal plate. Since there is still a gap in the metal plate after bending, the gap of the metal tube needs to be aligned during the processing before welding using a laser welding machine. Although the existing metal tube can be automatically clamped by a cylinder, it cannot achieve automatic alignment. Therefore, a tube seam alignment mechanism for metal tube laser welding is needed. Utility Model Content

[0004] The purpose of the utility model is to provide a tube seam alignment mechanism for laser welding of metal tubes, which can adapt to the welding positioning and tube seam alignment processing of metal tubes with different lengths, has high applicability and is easy to adjust and operate.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pipe seam alignment mechanism for laser welding of metal pipes, comprising a base, a first cylinder and a second cylinder, the base being provided with a pipe limiting plate and a clamping cylinder, the pipe limiting plate being provided with a C-shaped groove, the piston rod of the clamping cylinder being fixedly connected with a plug, the plug being located in the limiting plate, an adjustable blocking assembly being provided on the side of the limiting plate, the adjustable blocking assembly comprising a sliding bracket, a screw rod and a blocking arm, the piston rod of the first cylinder being fixedly connected with a lifting seat, the lifting seat being provided with a rubber roller and a motor, the piston rod of the second cylinder being fixedly connected with a laser sensor.

[0006] Furthermore, the pipe limiting plate and the clamping cylinder are both fixedly connected to the base, and the upper end of the mandrel is provided with a curved surface.

[0007] Furthermore, the screw is rotatably connected to the limit plate, the sliding bracket is slidably connected to the limit plate, the blocking arm is fixedly connected to the sliding bracket, and the sliding bracket is threadedly connected to the screw.

[0008] Furthermore, the rubber roller is rotatably connected to the lifting seat, the motor is fixedly connected to the lifting seat, and the rotating shaft of the motor is connected to the rubber roller through a transmission component.

[0009] The beneficial effects of the utility model are: through the coordinated use of the first cylinder, rubber roller, motor, third cylinder, limit plate, clamping cylinder and adjustable blocking assembly, it can adapt to the welding positioning and pipe seam alignment processing of metal pipes of different lengths, has high applicability and convenient adjustment operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 This is a first-view schematic diagram of a tube seam alignment mechanism for laser welding of metal tubes according to the present invention.

[0011] Figure 2 This is a second perspective schematic diagram of a tube seam alignment mechanism for laser welding of metal tubes according to the present invention.

[0012] Figure 3 Schematic diagram for metal pipe placement.

[0013] In the figure: 1. Base; 2. First cylinder; 201. Lifting seat; 202. Rubber roller; 203. Motor; 3. Second cylinder; 4. Limit plate; 401. C-shaped groove; 5. Clamping cylinder; 501. Head; 601. Sliding bracket; 602. Screw rod; 603. Stop arm; 7. Laser sensor. DETAILED DESCRIPTION

[0014] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0015] refer to Figure 1-Figure 3 The pipe seam alignment mechanism for laser welding of metal pipes shown in the figure includes a base 1, a first cylinder 2 and a second cylinder 3. The base 1 is provided with a pipe limiting plate 4 and a clamping cylinder 5. The pipe limiting plate 4 is provided with a C-shaped groove 401. The piston rod of the clamping cylinder 5 is fixedly connected with a head 501, and the head 501 is located in the limiting plate 4. An adjustable blocking component is provided on the side of the limiting plate 4. The adjustable blocking component includes a sliding bracket 601, a screw rod 602 and a blocking arm 603. The piston rod of the first cylinder 2 is fixedly connected with a lifting seat 201, and the lifting seat 201 is provided with a rubber roller 202 and a motor 203. The piston rod of the second cylinder 3 is fixedly connected with a laser sensor 7, and the laser sensor 7 passes through.

[0016] The pipe limiting plate 4 and the clamping cylinder 5 are both fixedly connected to the base 1 . The upper end of the mandrel 501 is provided with an arc surface. The pipe limiting plate 4 can limit the metal pipe to prevent the metal pipe from deflecting.

[0017] The screw rod 602 is rotatably connected to the limit plate 4, and the sliding bracket 601 is slidably connected to the limit plate 4. The limit plate 4 can guide the sliding bracket 601. The blocking arm 603 is fixedly connected to the sliding bracket 601. The sliding bracket 601 is threadedly connected to the screw rod 602. By rotating the screw rod 602, the sliding bracket 601 can be driven to slide and adjust.

[0018] The rubber roller 202 is rotatably connected to the lifting base 201, and the motor 203 is fixedly connected to the lifting base 201. When the motor 203 drives the rubber roller 202 to rotate, the metal tube is driven to rotate by friction. The rotating shaft of the motor 203 is connected to the rubber roller 202 through a transmission component.

[0019] The working principle of the present invention is as follows: before using the present invention, first adjust the position of the blocking arm 603 according to the length of the metal tube, and slide the sliding bracket 601 to a suitable position by rotating the screw rod 602. When using the present invention, put the metal tube along the C-shaped groove 401 until it contacts the blocking arm 603, and then the first cylinder 2 drives the lifting seat 201 to rise so that the rubber roller 202 fits the metal tube, and the second cylinder 3 drives the laser sensor 7 to rise to the detection position, and then the motor 203 drives the rubber roller 202 to rotate slowly. During this process, the laser sensor 7 stops rotating when it detects a gap. At this time, the clamping 5 drives the head 501 to tighten the metal tube, and then the first cylinder 2 and the second cylinder 3 are reset before laser welding processing can be carried out.

[0020] The above embodiments are used to further illustrate the present invention, but do not limit the present invention to these specific embodiments. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention should be understood to be within the scope of protection of the present invention.

Claims

1. A tube seam alignment mechanism for laser welding of metal tubes, characterized by: The invention comprises a base (1), a first cylinder (2) and a second cylinder (3); a pipe limiting plate (4) and a clamping cylinder (5) are provided on the base (1); a C-shaped groove (401) is provided on the pipe limiting plate (4); a piston rod of the clamping cylinder (5) is fixedly connected to a head (501); the head (501) is located in the limiting plate (4); an adjustable blocking component is provided on the side of the limiting plate (4); the adjustable blocking component comprises a sliding bracket (601), a screw rod (602) and a blocking arm (603); a lifting seat (201) is fixedly connected to the piston rod of the first cylinder (2); a rubber roller (202) and a motor (203) are provided on the lifting seat (201); and a laser sensor (7) is fixedly connected to the piston rod of the second cylinder (3).

2. The tube seam alignment mechanism for laser welding of metal tubes according to claim 1, characterized in that: The pipe limiting plate (4) and the clamping cylinder (5) are both fixedly connected to the base (1), and the upper end of the mandrel (501) is provided with an arc surface.

3. The tube seam alignment mechanism for laser welding of metal tubes according to claim 1, characterized in that: The screw rod (602) is rotatably connected to the limit plate (4), the sliding bracket (601) is slidably connected to the limit plate (4), the blocking arm (603) is fixedly connected to the sliding bracket (601), and the sliding bracket (601) is threadedly connected to the screw rod (602).

4. The tube seam alignment mechanism for laser welding of metal tubes according to claim 1, characterized in that: The rubber roller (202) is rotatably connected to the lifting seat (201), the motor (203) is fixedly connected to the lifting seat (201), and the rotating shaft of the motor (203) is connected to the rubber roller (202) via a transmission assembly.