Mold machining surface treatment device
By optimizing the design of the clamping and grinding assemblies and combining them with the use of air blast assemblies, the problems of unstable clamping and imperfect waste chip treatment in the mold surface treatment device were solved. This enabled rapid and stable clamping of the mold, automated grinding, and effective collection of waste chips, thus improving processing quality and efficiency.
Patent Information
- Application Number
- CN202422846340.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2034-11-21
AI Technical Summary
The clamping components of traditional mold surface treatment devices are complex and unstable to operate, the mold is easy to deflect, the waste chips are not handled properly, and they are prone to splashing and accumulation, affecting the grinding effect and device safety.
The clamping assembly is designed to adopt a sliding fit structure of sliders and slide grooves, as well as a transmission structure of double-thread screws and bevel gears to achieve fast and stable clamping of the mold; the grinding assembly is set to adopt a sliding fit structure of cylinders and guide rods to achieve automatic grinding of the mold surface; the blowing assembly adopts a blower and annular air pipe to achieve effective collection and treatment of waste chips.
It realizes fast and stable clamping of the mold and comprehensive automated grinding, as well as effective collection and treatment of waste chips, which improves the operating convenience and safety of the device and reduces the operating difficulty and maintenance cost.
Smart Images

Figure CN223431395U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mold processing, in particular to a mold processing surface treatment device. Background Art
[0002] During the use of the mold, the surface quality of the mold directly affects its service life and processing accuracy, so the surface treatment of the mold is a crucial link. However, when using the traditional mold surface treatment device, it still has the following problems:
[0003] The clamping components of some mold surface treatment devices are not simple and convenient to operate, and their design is unreasonable, resulting in unstable mold clamping, which is prone to deviation or shaking during the grinding process, thus affecting the grinding effect; in addition, the waste chip treatment system of some devices is not perfect, and waste chips are prone to splashing during the grinding process, or accumulating on and around the mold surface, which not only affects the grinding effect, but may also cause damage to the device.
[0004] In response to the above problems, this utility model document proposes a mold processing surface treatment device. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings of the prior art, such as the complex and unstable operation of the clamping components of some devices, which easily cause the mold to shift; the imperfect waste chip processing system, which easily causes splashing and accumulation, affecting the grinding and device safety, and to propose a mold processing surface treatment device.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0007] A mold processing surface treatment device, comprising:
[0008] A processing box and a collection box, wherein the collection box is fixedly mounted on the bottom of the processing box, a movable door is rotatably provided on one side of the processing box for completing the sealing of the processing box, a communication groove is provided on the inner wall of the bottom of the processing box, the communication groove is located on the side away from the movable door, the communication groove is used to complete the communication between the processing box and the collection box, and the collection box is used to collect waste chips in the processing box;
[0009] It also includes a clamping assembly, which is used to place and clamp the mold to be polished;
[0010] Also included is a polishing assembly, which is used to polish the surface of the mold to be polished;
[0011] The utility model also comprises an air blowing component, which is used for blowing waste chips generated during the grinding process into the communicating groove.
[0012] In one possible design, the clamping assembly includes a placement seat fixedly mounted on the bottom inner wall of the processing box, with slide grooves on both sides of the top of the placement seat, and sliders slidably connected to the inside of the two slide grooves, and movable plates fixedly mounted on the tops of the two sliders, and both movable plates slidingly cooperate with the top of the placement seat, and multiple clamping plates fixedly mounted on the side where the two movable plates are close to each other, and the multiple clamping plates cooperate with each other to clamp and fix the mold to be polished placed on the placement seat.
[0013] The two wheels are connected in a rotationally fixed manner to the two guide rails, and the two guide rails are connected in a rotationally fixed manner to the two guide rails respectively.
[0014] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.
[0015] In one possible design, the blowing assembly includes a blower fixedly mounted on the top of the processing box, the air outlet of the blower is connected to an air pipe through a pipe, the air pipe is annular, part of the air pipe passes through both sides of the processing box and is located inside the processing box, the air pipe is located inside the processing box, and the outer wall of the pipe is fixedly connected to a plurality of air outlet nozzles, and the plurality of air outlet nozzles are arranged at an angle for blowing and cleaning waste chips generated during the grinding process.
[0016] In a possible design, a receiving groove is formed between the partition and the top inner wall of the processing box, and the receiving groove cooperates with the movable door to complete the pushing and receiving of the movable door so as to achieve continuous opening of the movable door.
[0017] In a possible design, a collection box is slidingly provided inside the collection box, and the collection box slides through one side of the collection box. The collection box is used to collect waste chips entering the collection box from the connecting groove so as to clean the waste chips.
[0018] In the present application, when in use, the user can open the movable door upwards and push the movable door into the storage slot to ensure that the movable door will not affect the operation; then the user can place the mold to be polished on the placement seat, and the user can turn the knob at one end of the rotating shaft. By controlling the rotation of the rotating shaft, under the transmission of the second bevel gear and the first bevel gear, the double-threaded screw can rotate synchronously, and can drive the two movable plates to approach or move away from each other, thereby achieving the clamping or removal of the mold to be polished; when the mold is fixed, the user can close the movable door and start the first motor at the same time, and the first motor can drive the polishing roller to rotate; then the user can control the cylinder to complete the descent of the polishing roller, and then the polishing roller can complete the polishing of the mold surface; at the same time, the user can also start the second motor, and by controlling the second motor to complete the drive of the adjusting screw, the movement of the movable block can be realized, and the movable block can drive the polishing roller to move horizontally movement, and then the mold surface can be comprehensively polished; in the polishing process, a lot of waste chips are often generated on the mold surface, and the accumulation of waste chips can easily affect the polishing effect of the polishing roller on the mold; at this time, the user can start the blower, and the blower can blow the outside air into the processing box through the air pipe, and complete the air ejection through multiple air outlet nozzles; the air ejected by multiple air outlet nozzles can blow the waste chips on the mold surface, and the waste chips will be blown to the other side of the processing box by the air and fall into the collection box through the connecting groove; since the collection box is provided with a collection box, it can collect the waste chips, and the user only needs to pull out the collection box regularly and clean the waste chips inside it; after completing the polishing of the mold, the user can perform the above operation in reverse, take out the polished mold, then turn the mold over or put in a new mold, and then start a new round of polishing.
[0019] Beneficial effects: In the utility model, the clamping assembly is provided, so that the mold to be polished is stably clamped and fixed; the clamping assembly adopts the sliding fit structure of the sliding block and the sliding groove, and the transmission structure of the double thread screw rod and the bevel gear, so that the mold can be quickly clamped and loosened, the operation is simple, the clamping is stable and reliable, meanwhile, the design of the clamping assembly can also adapt to molds of different sizes, so that the versatility and practicality of the device are improved;
[0020] In the utility model, the polishing assembly is provided, so that the mold surface is automatically polished; the polishing assembly adopts the sliding fit structure of the air cylinder and the guide rod, and the polishing roller driven by the motor, so that the mold surface can be uniformly polished, the polishing efficiency is high, and the polishing effect is good; in addition, the polishing assembly can also adjust the polishing strength and the polishing speed according to actual needs, so that different processing requirements are met;
[0021] In the utility model, the polishing assembly is provided, so that the mold surface is automatically polished; the polishing assembly adopts the sliding fit structure of the air cylinder and the guide rod, and the polishing roller driven by the motor, so that the mold surface can be uniformly polished, the polishing efficiency is high, and the polishing effect is good; in addition, the polishing assembly can also adjust the polishing strength and the polishing speed according to actual needs, so that different processing requirements are met;
[0022] In the utility model, the movable door and the storage groove are provided, so that the movable door is conveniently operated; the movable door can close the treatment box, so that the polishing process is smoothly carried out; meanwhile, the movable door can also be pushed into the storage groove, so that continuous opening is realized, the mold in the treatment box is conveniently replaced and cleaned, the design not only improves the operation convenience of the device, but also improves the working efficiency and safety.
[0023] In the utility model, the mold processing surface treatment device is optimized by the clamping assembly design, so that the mold is quickly and stably clamped, and the adaptability is high; the polishing assembly has high automation degree, uniform and efficient polishing, and high adjustability; the air blowing assembly effectively collects and processes the waste chips, avoids accumulation and pollution, and is convenient to maintain; the movable door and the storage groove are designed, so that the operation is convenient, the working efficiency and safety are improved; as a whole, the device is simple to operate, perfect in function, strong in practicality, significantly improves the quality and efficiency of mold processing surface treatment, reduces the operation difficulty and maintenance cost, and has high application value. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 A three-dimensional structure schematic view of a mold processing surface treatment device is provided in the utility model;
[0025] Figure 2 This is a schematic diagram of the internal structure of a mold surface treatment device proposed by the present invention;
[0026] Figure 3 This is a schematic cross-sectional view of a mold surface treatment device proposed by the present invention;
[0027] Figure 4 This is a schematic diagram of the internal structure of a placement seat of a mold processing surface treatment device proposed by the present invention;
[0028] Figure 5 This is a schematic diagram of the structure of a grinding component of a mold surface treatment device proposed by the present invention;
[0029] Figure 6 This is a schematic structural diagram of an air blowing component of a mold processing surface treatment device proposed by the utility model.
[0030] In the figure: 1. processing box; 2. collection box; 3. movable door; 4. collection box; 5. placement seat; 6. partition; 7. storage slot; 8. connecting slot; 9. mounting frame; 10. grinding roller; 11. first motor; 12. cylinder; 13. moving block; 14. slide; 15. moving plate; 16. slider; 17. clamping plate; 18. cavity; 19. double-thread screw; 20. first bevel gear; 21. rotating shaft; 22. second bevel gear; 23. fixing plate; 24. guide rod; 25. adjusting screw; 26. second motor; 27. air supply pipe; 28. blower; 29. air outlet nozzle. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0032] Example 1: Reference Figure 1-6 A surface treatment device includes: a treatment box 1, a collection box 2, a movable door 3, a clamping component, a grinding component and an air blast component.
[0033] The processing box 1 forms the main structure of the entire apparatus, housing a space for mold surface treatment. A collection box 2 is fixed to the bottom of the processing box 1 and collects waste chips generated during the treatment process. A movable door 3 pivots on one side of the processing box 1. Opening and closing this door facilitates the insertion and removal of molds to be polished.
[0034] In this embodiment, a communication groove 8 is provided on the bottom inner wall of the processing box 1 , away from the movable door 3 , and the communication groove 8 is used to connect the processing box 1 and the collection box 2 , so that waste chips can enter the collection box 2 smoothly.
[0035] In this embodiment, the clamping assembly includes a placement seat 5 fixedly mounted on the bottom inner wall of the processing box 1. A slide groove 14 is defined on either side of the top of the placement seat 5, with a slider 16 slidably connected within each of the two slide grooves 14. A movable plate 15 is fixedly mounted on the top of the slider 16, which slides in engagement with the top of the placement seat 5. Multiple clamping plates 17 are fixedly mounted on the adjacent sides of the two movable plates 15. Through the interaction of these multiple clamping plates 17, the mold to be polished, placed on the placement seat 5, can be clamped and secured.
[0036] In order to achieve simultaneous movement of the two movable plates 15, in this embodiment, the clamping assembly further includes a cavity 18 defined within the placement seat 5. A double-threaded screw 19 is rotatably inserted through one side of the placement seat 5. One end of the double-threaded screw 19 extends through the cavity 18 and the two chutes 14 and is rotatably connected to the inner walls of the processing box 1 on both sides. The outer wall of the double-threaded screw 19 is threadedly connected to the two sliders 16, and the two sliders 16 are respectively located on two opposite threads of the double-threaded screw 19. Therefore, when the double-threaded screw 19 rotates, the two sliders 16 will simultaneously move in opposite or same directions, thereby driving the two movable plates 15 and the clamping plate 17 to move, thereby clamping or releasing the mold.
[0037] To drive the double-threaded screw 19, in this embodiment, a rotating shaft 21 is rotatably connected to one side of the mounting base 5. The rotating shaft 21 is perpendicular to the double-threaded screw 19. One end of the rotating shaft 21 extends into the cavity 18 and is fixedly mounted with a second bevel gear 22. A first bevel gear 20 is fixedly mounted on the outer wall of the double-threaded screw 19, meshing with the second bevel gear 22. Therefore, when the rotating shaft 21 is rotated, the meshing of the second bevel gear 22 and the first bevel gear 20 drives the double-threaded screw 19 to rotate.
[0038] In this embodiment, the grinding assembly includes a partition 6 fixedly installed in the processing box 1, and the partition 6 is located near the top inner wall of the processing box 1. Two fixed plates 23 are fixedly installed at the bottom of the partition 6, and two guide rods 24 are fixedly installed between the two fixed plates 23. The outer wall of the guide rod 24 is slidably sleeved with a moving block 13. An adjusting screw 25 is also rotatably connected between the two fixed plates 23, and the outer wall of the adjusting screw 25 is threadedly connected to the moving block 13. A second motor 26 is fixedly installed on one side of one of the fixed plates 23, and one end of the output shaft of the second motor 26 rotates through the adjacent fixed plate 23 and is fixedly connected to one end of the adjusting screw 25. Therefore, when the second motor 26 is started, the adjusting screw 25 can be driven to rotate, thereby driving the moving block 13 to slide on the guide rod 24.
[0039] Furthermore, a cylinder 12 is fixedly mounted on the bottom of the movable block 13, and one end of the piston rod of the cylinder 12 is fixedly mounted on the mounting frame 9. A grinding roller 10 is rotatably connected between the inner walls on both sides of the mounting frame 9, and is used to perform surface grinding on the mold to be polished. A first motor 11 is fixedly mounted on one side of the mounting frame 9, and one end of the output shaft of the first motor 11 rotates through one side of the mounting frame 9 and is fixedly connected to one end of the grinding roller 10. Therefore, when the first motor 11 is started, the grinding roller 10 can be driven to rotate to grind the surface of the mold. At the same time, by adjusting the length of the piston rod of the cylinder 12, the height of the grinding roller 10 can be adjusted to accommodate molds of different sizes.
[0040] In this embodiment, the air blast assembly includes a blower 28 fixedly mounted on the top of the processing box 1. The air outlet of blower 28 is connected to an air supply pipe 27 via a pipe. Air supply pipe 27 is annular, with portions of the pipe extending through both sides of the processing box 1 and positioned within the processing box 1. Multiple air outlet nozzles 29 are fixedly connected to the outer wall of air supply pipe 27 within the processing box 1. These multiple air outlet nozzles 29 are arranged at an angle and are used to blow air to clean waste chips generated during the grinding process. Therefore, when blower 28 is activated, the airflow from the air outlet nozzles 29 blows the waste chips into the connecting groove 8 and ultimately into the collection box 2.
[0041] The present application can be used in the field of mold processing technology, and can also be used in other fields applicable to the present application.
[0042] Example 2: Reference Figure 2 、 3 , improved on the basis of Example 1: a mold processing surface treatment device, which is applied to the field of mold processing technology;
[0043] In addition, in this embodiment, a receiving groove 7 is formed between the partition 6 and the top inner wall of the processing box 1, and the receiving groove 7 cooperates with the movable door 3. When the movable door 3 is open, it can be pushed into the receiving groove 7 to achieve continuous opening of the movable door 3, facilitating the insertion and removal of molds.
[0044] In this embodiment, a collection box 4 is slidably provided inside the collection box 2, and the collection box 4 slides through one side of the collection box 2. Therefore, when the collection box 4 is full of waste scraps, it can be easily pulled out for cleaning.
[0045] However, as is well known to those skilled in the art, the working principles and wiring methods of the first motor 11, cylinder 12, second motor 26 and blower 28 are commonplace, and are conventional means or common knowledge, so they will not be elaborated here. Those skilled in the art can make any selections according to their needs or convenience.
[0046] The working principle and use process of the technical solution are as follows: in use, the user can open the movable door 3 upwards and push the movable door 3 into the storage groove 7, so as to ensure that the movable door 3 does not affect the operation; then the user can place the mold to be polished on the placing seat 5, and at the same time, the user can rotate the knob at one end of the rotating shaft 21, and through the control of the rotation of the rotating shaft 21, the double-threaded screw rod 19 can be synchronously rotated under the transmission of the second bevel gear 22 and the first bevel gear 20, so as to drive the two moving plates 15 to move close to or away from each other, thereby realizing clamping or taking out of the mold to be polished; after the mold is fixed, the user can close the movable door 3, and at the same time, start the first motor 11, which can drive the polishing roller 10 to rotate; then the user can control the cylinder 12 to complete the descent of the polishing roller 10, so that the polishing roller 10 can complete the polishing of the surface of the mold; at the same time, the user can also start the second motor 26, drive the adjusting screw 25 through the control of the second motor 26, and realize the movement of the moving block 13, so that the moving block 13 can drive the polishing roller 10 to move horizontally, thereby comprehensively polishing the surface of the mold; during the polishing process, a large amount of waste chips are often generated on the surface of the mold, and the accumulation of the waste chips can affect the polishing effect of the polishing roller 10 on the mold; at this time, the user can start the air blower 28, which can blow the air outside into the treatment box 1 through the air conveying pipe 27, and complete the air blowing through the plurality of air outlet nozzles 29; the air blown out by the plurality of air outlet nozzles 29 can blow the waste chips on the surface of the mold, and the waste chips are blown to the other side in the treatment box 1 and fall into the collecting box 2 through the communication groove 8; since the collecting box 2 is provided with the collecting box 4, the waste chips can be collected, and the user only needs to regularly take out the collecting box 4 to clean the waste chips inside.
[0047] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto, and any person skilled in the art can make equivalent replacements or changes to the technical solution and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A mold surface treatment device, characterized in that: include: A processing box (1) and a collection box (2), wherein the collection box (2) is fixedly mounted on the bottom of the processing box (1), a movable door (3) is rotatably provided on one side of the processing box (1) for completing the sealing of the processing box (1), a communication groove (8) is provided on the inner wall of the bottom of the processing box (1), the communication groove (8) is located on a side away from the movable door (3), the communication groove (8) is used to complete the communication between the processing box (1) and the collection box (2), and the collection box (2) is used to collect waste chips in the processing box (1); It also includes a clamping assembly, which is used to place and clamp the mold to be polished; Also included is a polishing assembly, which is used to polish the surface of the mold to be polished; It also includes an air blowing component, which is used to blow waste chips generated during the grinding process into the connecting groove (8).
2. A mold surface treatment device according to claim 1, characterized in that: The clamping assembly includes a placement seat (5) fixedly mounted on the inner wall of the bottom of the processing box (1), and a slide groove (14) is provided on both sides of the top of the placement seat (5), and the interior of the two slide grooves (14) is slidably connected with a slider (16), and the top of the two sliders (16) is fixedly mounted with a movable plate (15), and the two movable plates (15) are slidably matched with the top of the placement seat (5), and a plurality of clamping plates (17) are fixedly mounted on the side where the two movable plates (15) are close to each other, and the plurality of clamping plates (17) cooperate with each other to clamp and fix the mold to be polished placed on the placement seat (5).
3. A mold surface treatment device according to claim 1, characterized in that: The clamping assembly also includes a cavity (18) opened in the placement seat (5), a double-threaded screw (19) is rotated through one side of the placement seat (5), one end of the double-threaded screw (19) passes through the cavity (18) and two slide grooves (14), the two ends of the double-threaded screw (19) are respectively rotatably connected to the inner walls of the two sides of the processing box (1), the outer wall of the double-threaded screw (19) is threadedly connected to the two sliders (16), and the two sliders (16) are respectively located on two opposite threads of the double-threaded screw (19), and the double-threaded screw (19) is rotated through the two ends of the processing box (1). ) is provided with a first bevel gear (20) on the outer wall fixed sleeve, the first bevel gear (20) is located in the cavity (18), one side of the placement seat (5) is rotatably connected to a rotating shaft (21), the rotating shaft (21) is perpendicular to the double-threaded screw (19), one end of the rotating shaft (21) extends into the cavity (18) and is fixedly installed with a second bevel gear (22), the first bevel gear (20) is meshed with the second bevel gear (22), and the rotating shaft (21) is used to drive the double-threaded screw (19) to rotate, so as to complete the simultaneous driving of the two sliders (16).
4. A mold surface treatment device according to claim 1, characterized in that: The polishing assembly comprises a partition (6) fixedly mounted in the processing box (1), the partition (6) being located near the inner wall of the top of the processing box (1), two fixed plates (23) being fixedly mounted on the bottom of the partition (6), two guide rods (24) being fixedly mounted between the two fixed plates (23), the outer walls of the two guide rods (24) being slidingly sleeved with the same moving block (13), an adjusting screw (25) being rotatably connected between the two fixed plates (23), the outer wall of the adjusting screw (25) being threadedly connected to the moving block (13), a second motor (26) being fixedly mounted on one side of one of the fixed plates (23), One end of the output shaft of the second motor (26) rotates through the adjacent fixed plate (23) and is fixedly connected to one end of the adjusting screw (25); a cylinder (12) is fixedly installed at the bottom of the moving block (13), and one end of the piston rod of the cylinder (12) is fixedly installed with a mounting frame (9), and a grinding roller (10) is rotatably connected between the inner walls on both sides of the mounting frame (9), and the grinding roller (10) is used for surface grinding of the mold to be polished, and a first motor (11) is fixedly installed on one side of the mounting frame (9), and one end of the output shaft of the first motor (11) rotates through one side of the mounting frame (9) and is fixedly connected to one end of the grinding roller (10).
5. The mold surface treatment device according to claim 1, characterized in that: The air blowing assembly comprises a blower (28) fixedly mounted on the top of the processing box (1); an air outlet of the blower (28) is connected to an air supply pipe (27) via a pipeline; the air supply pipe (27) is annular; part of the air supply pipe (27) passes through both sides of the processing box (1) and is located inside the processing box (1); a plurality of air outlet nozzles (29) are fixedly connected to the outer wall of the air supply pipe (27) located inside the processing box (1); the plurality of air outlet nozzles (29) are arranged at an angle and are used to blow and clean waste chips generated during the grinding process.
6. The mold surface treatment device according to claim 4, characterized in that: A receiving groove (7) is formed between the partition (6) and the top inner wall of the processing box (1), and the receiving groove (7) cooperates with the movable door (3) to complete the pushing and receiving of the movable door (3) so as to achieve the continuous opening of the movable door (3).
7. The mold surface treatment device according to claim 1, characterized in that: A collection box (4) is slidably provided inside the collection box (2), and the collection box (4) slides through one side of the collection box (2). The collection box (4) is used to collect waste chips entering the collection box (2) from the connecting groove (8) so as to clean the waste chips.