Surface polishing treatment device for carbon fibers

Through the design of the rotary table and adjustment components, the problems of low polishing efficiency and poor adaptability of carbon fiber products are solved, and efficient, stable polishing effects and flexible operation are achieved.

CN223431398UActive Publication Date: 2025-10-14JIANGYIN GEGEWU NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422970531.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-10-14
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

Existing methods for polishing carbon fiber products are inefficient, have inconsistent quality, are difficult to adapt to different shapes and sizes, and require high technical skills for manual operation. The polishing equipment cannot adjust the angle and protect the polishing disc.

Method used

The rotating table, truss, adjustment assembly and grinding assembly are used. The truss position is locked by the engagement of the worm and worm gear. Combined with the main and sub gears and the ball shaft U-frame structure, it allows flexible adjustment and protection of the grinding disc.

Benefits of technology

It achieves efficient and stable polishing of the surface of carbon fiber products, adapts to complex curved surfaces, protects the polishing sheet, and improves operational flexibility and ease of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a surface polishing treatment device for carbon fibers. The surface polishing treatment device comprises a rotating table, trusses installed on the rotating table, an adjusting assembly arranged between the two trusses and polishing assemblies installed on the trusses. The adjusting assembly comprises a worm installed on one truss, and the worm is meshed with a worm wheel installed on the other truss. A side plate is arranged at the end, away from the rotating table, of the truss, the side plate is movably connected with the truss, an adjusting assembly is arranged at the joint of the side plate and the truss, and a bottom plate connected with the grinding assembly is arranged on the side plate. Efficient polishing of the surface of the carbon fiber product is achieved through the adjusting assembly and the polishing assembly; and the rotating table rotates around the center shaft, the grinding assembly can conveniently grind the different side faces of the carbon fiber product, the truss serves as a supporting structure, the stability and reliability of the grinding assembly are ensured, and meanwhile the grinding assembly is supported for intervention of follow-up operators.
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Description

Technical Field

[0001] The utility model relates to the technical field of polishing, in particular to a surface polishing treatment device for carbon fibers. Background Art

[0002] With the development of industrial technology, carbon fiber has been widely used in aerospace, automobile manufacturing, sports equipment and other fields due to its high strength, light weight and corrosion resistance. However, during the production process of carbon fiber products, the surface often needs to be polished to remove burrs, improve surface finish or enhance coating adhesion.

[0003] Traditional carbon fiber product polishing methods mostly rely on manual operations, which are not only inefficient but also difficult to ensure the consistency of polishing quality. In addition, manual polishing and arc surface polishing require high technical skills of the operator, and long-term work can easily lead to fatigue. As for the polishing equipment, the equipment itself cannot adjust the inclination angle of the polishing disc according to the changes in the carbon fiber arc surface, and the polishing disc cannot retract for protection when under pressure, causing the polishing disc to break when unevenly pressurized. In addition, it has poor adaptability to carbon fiber products of different shapes and sizes.

[0004] Therefore, developing a device that can efficiently and accurately polish the surface of carbon fiber products while having good adaptability and economy has become an urgent problem to be solved. Utility Model Content

[0005] The purpose of the utility model is to provide a surface polishing device for carbon fiber to solve the above problems existing in the prior art.

[0006] Technical solution: A carbon fiber surface polishing device, comprising:

[0007] A rotating table, a truss mounted on the rotating table, an adjustment assembly disposed between two of the trusses, and a grinding assembly mounted on the trusses;

[0008] The adjustment assembly includes a worm screw mounted on one of the trusses, the worm screw meshing with a worm gear mounted on the other truss;

[0009] The truss is provided with a side plate at one end away from the rotating table, the side plate is movably connected to the truss and an adjustment component is provided at the connection, and a bottom plate connected to the grinding component is provided on the side plate;

[0010] The grinding assembly includes a first clamping plate mounted on the base plate, a second clamping plate mounted on the first clamping plate, a main gear and a sub-gear mounted between the first clamping plate and the second clamping plate and meshing with each other, the transmission shaft of the sub-gear extends out of the second clamping plate, the transmission shaft is located at one end of the second clamping plate and a U-shaped hole is opened, the second clamping plate is located at the transmission shaft and a bracket is provided, a ball shaft is provided on the bracket, and a U-shaped frame and a disc are respectively provided on opposite sides of the ball shaft, and the U-shaped frame is movably connected to the U-shaped hole.

[0011] In a further embodiment, the worm is connected to a first motor mounted on the truss, the two trusses are movably connected, and the base plate is connected to the first clamping plate via bolts.

[0012] In a further embodiment, the main gear and the auxiliary gear are movably mounted between the first clamping plate and the second clamping plate, and there are at least three auxiliary gears, and all three auxiliary gears are engaged with the main gear.

[0013] In a further embodiment, the bracket is slidably matched with the second clamping plate, the ball shaft is placed in the bracket and movably connected to the bracket, and a limit plate installed on the second clamping plate is further provided on one side of the bracket.

[0014] In a further embodiment, the transmission shaft of the main gear is connected to a second motor mounted on the side plate, and a handle is further provided on the first clamping plate.

[0015] In a further embodiment, the disc is threadedly connected to the ball shaft, and a grinding sheet is provided on the disc, and the grinding sheet is threadedly connected to the disc.

[0016] Beneficial effect: The utility model discloses a surface grinding treatment device for carbon fiber. The utility model realizes efficient grinding of the surface of carbon fiber products by adjusting the components and the grinding components. The rotating table rotates around the central axis, which is convenient for the grinding components to grind different sides of the carbon fiber products. The truss serves as a supporting structure to ensure the stability and reliability of the grinding component and provide support for the grinding component for the intervention of subsequent operators. The position locking of the two trusses is achieved through the cooperation of the worm and worm gear, and the adjustment is performed according to the changes in the surface of the workpiece to ensure the consistency of the grinding. The connection between the U-shaped hole and the U-shaped frame makes the grinding sheet When under pressure, the U-shaped frame moves in the U-shaped hole, allowing the grinding disc to freely adjust its extension length within the range of the U-shaped hole, while the limit plate protects the grinding disc under continuous pressure to avoid damage to the grinding surface and deformation of the grinding disc caused by excessive pressure, making it suitable for grinding non-planar workpieces; the cooperation between the ball shaft and the U-shaped frame allows the grinding disc to rotate flexibly within the rotation range of the ball shaft, thereby meeting the adaptation to complex curved surfaces; the disc protects the grinding disc during the flexible rotation process to avoid damage caused by touching the bracket; the handle facilitates the operator's intervention to grind complex carbon fiber surfaces, enhancing the ease of use and flexibility of the grinding component. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is the main view of the present utility model.

[0018] Figure 2 This is a truss structure diagram of the present utility model.

[0019] Figure 3 This is a structural diagram of the grinding assembly of the present utility model.

[0020] Figure 4 This is a structural diagram of a U-shaped frame of the present utility model.

[0021] Figure 5 This is a structural diagram of the handle of the present utility model.

[0022] Figure 6 This is a distribution diagram of the main gear and the auxiliary gear of the utility model.

[0023] Figure 7 It is the front view of the grinding component of the present utility model.

[0024] The accompanying drawings are marked as follows: 1. rotating table; 2. truss; 3. grinding assembly; 4. first motor; 5. second motor; 21. worm; 22. worm gear; 23. side panel; 24. bottom panel; 31. first clamping plate; 32. second clamping plate; 33. main gear; 34. secondary gear; 35. U-shaped hole; 36. U-shaped frame; 37. ball shaft; 38. disc; 39. limit plate; 311. handle; 321. bracket. DETAILED DESCRIPTION

[0025] The utility model uses a carbon fiber surface grinding processing device to achieve efficient grinding of the surface of carbon fiber products through an adjustment component and a grinding component; the rotating table rotates around the central axis, which makes it convenient for the grinding component to grind different sides of the carbon fiber product; the truss serves as a supporting structure to ensure the stability and reliability of the grinding component, and at the same time provides support for the grinding component for the intervention of subsequent operators; the position locking of the two trusses is achieved through the cooperation of the worm and worm gear, and the adjustment is performed according to the changes in the surface of the workpiece to ensure the consistency of the grinding; the solution is described in detail below through specific embodiments.

[0026] Reference Figures 1-7 A carbon fiber surface polishing device is shown, comprising:

[0027] A rotating platform 1, a truss 2 mounted on the rotating platform 1, an adjustment component arranged between two trusses 2, and a grinding component 3 mounted on the trusses 2; the two trusses 2 are movably connected.

[0028] The adjustment assembly includes a worm 21 mounted on one of the trusses 2, the worm 21 meshing with a worm wheel 22 mounted on the other truss 2; the worm 21 is connected to a first motor 4 mounted on the truss 2,

[0029] The truss 2 is provided with a side plate 23 at one end away from the rotating table 1. The side plate 23 is movably connected to the truss 2 and an adjustment component is provided at the connection. A bottom plate 24 connected to the grinding component 3 is provided on the side plate 23; the bottom plate 24 is connected to the first clamping plate 31 by bolts.

[0030] The grinding assembly 3 includes a first clamping plate 31 mounted on the base plate 24, a second clamping plate 32 mounted on the first clamping plate 31, a main gear 33 and a sub-gear 34 mounted between the first clamping plate 31 and the second clamping plate 32 and meshing with each other, the transmission shaft of the main gear 33 is connected to the second motor 5 mounted on the side plate 23, the first clamping plate 31 is also provided with a handle 311, the main gear 33 and the sub-gear 34 are movably mounted between the first clamping plate 31 and the second clamping plate 32, the sub-gear 34 is provided with at least three and all three sub-gears 34 are meshed with the main gear 33; the transmission shaft of the sub-gear 34 extends out of the second clamping plate 32, the transmission A U-shaped hole 35 is provided at one end of the shaft located at the second splint 32, and a bracket 321 is provided at the transmission shaft of the second splint 32, and a ball shaft 37 is provided on the bracket 321. A U-shaped frame 36 and a disc 38 are respectively provided on opposite sides of the ball shaft 37, and the U-shaped frame 36 is movably connected to the U-shaped hole 35; the bracket 321 slides with the second splint 32, and the ball shaft 37 is placed in the bracket 321 and movably connected to the bracket 321. A limit plate 39 installed on the second splint 32 is also provided on one side of the bracket 321; the disc 38 is threadedly connected to the ball shaft 37, and a grinding sheet is provided on the disc 38, and the grinding sheet is threadedly connected to the disc 38.

[0031] Working principle: When in operation, the rotating table 1 is driven by the motor to rotate, driving the truss 2 and the grinding assembly 3 to rotate to meet the grinding requirements of different positions;

[0032] When the first motor 4 drives the worm 21 to rotate, the worm wheel 22 rotates accordingly, driving the truss 2 and the truss 2 with the grinding assembly 3 installed to move along the set direction. The height or angle of the grinding assembly 3 is adjusted as needed to ensure that the grinding tool can fit the surface of the workpiece.

[0033] Then the main gear 33 is driven to rotate by the second motor 5, driving the sub-gear 34, the transmission shaft, the U-shaped frame 36, the ball shaft 37 and the disc 38 to rotate, thereby driving the grinding disc to rotate. According to the changes in the force points of the grinding disc when grinding the carbon fiber surface, the ball shaft 37 provided inside the bracket 321 can swing freely within a certain range to adapt to the irregular changes of the workpiece surface;

[0034] When the polishing sheet is squeezed, the bracket 321 slides along the set direction of the second clamping plate 32 and causes the U-shaped frame 36 to move within the U-shaped hole 35, thereby achieving retraction or buffering of the polishing sheet. The first clamping plate 31 limits the movement range of the bracket 321, and the limit plate 39 limits and protects the retraction range of the polishing sheet when it is compressed. When facing different carbon fiber curved surfaces, the three polishing sheets can present different inclination angles to ensure a smooth polishing surface.

[0035] The disc 38 is screwed with the polishing sheet, and the polishing sheet type is selected according to different polishing requirements, and the polishing sheet is stable and safe in work.

[0036] The preferred embodiments of the utility model are described in detail above in combination with the drawings, but the utility model is not limited to the specific details in the above-mentioned embodiments, and various equivalent transformations can be made to the technical scheme of the utility model within the technical concept range of the utility model, and these equivalent transformations all belong to the protection range of the utility model.

Claims

1. A surface polishing device for carbon fiber, comprising: A rotating table, a truss mounted on the rotating table, an adjustment assembly disposed between two of the trusses, and a grinding assembly mounted on the trusses; Characterized in that the adjustment assembly includes a worm mounted on one of the trusses, the worm being engaged with a worm wheel mounted on the other truss; The truss is provided with a side plate at one end away from the rotating table, the side plate is movably connected to the truss and an adjustment component is provided at the connection, and a bottom plate connected to the grinding component is provided on the side plate; The grinding assembly includes a first clamping plate mounted on the base plate, a second clamping plate mounted on the first clamping plate, a main gear and a sub-gear mounted between the first clamping plate and the second clamping plate and meshing with each other, the transmission shaft of the sub-gear extends out of the second clamping plate, the transmission shaft is located at one end of the second clamping plate and a U-shaped hole is opened, the second clamping plate is located at the transmission shaft and a bracket is provided, a ball shaft is provided on the bracket, and a U-shaped frame and a disc are respectively provided on opposite sides of the ball shaft, and the U-shaped frame is movably connected to the U-shaped hole.

2. The surface polishing device for carbon fiber according to claim 1, characterized in that: The worm is connected to a first motor mounted on the truss, the two trusses are movably connected, and the bottom plate is connected to the first clamping plate via bolts.

3. The surface polishing device for carbon fiber according to claim 1, characterized in that: The main gear and the sub-gear are movably mounted between the first clamping plate and the second clamping plate. There are at least three sub-gears, and all three sub-gears are engaged with the main gear.

4. The surface polishing device for carbon fiber according to claim 1, characterized in that: The bracket is slidably matched with the second clamping plate, the ball shaft is placed in the bracket and movably connected to the bracket, and a limiting plate installed on the second clamping plate is further provided on one side of the bracket.

5. The surface polishing device for carbon fiber according to claim 1, characterized in that: The transmission shaft of the main gear is connected to the second motor installed on the side plate, and a handle is also provided on the first clamping plate.

6. The surface polishing device for carbon fiber according to claim 1, characterized in that: The disc is threadedly connected to the ball shaft. A grinding sheet is provided on the disc, and the grinding sheet is threadedly connected to the disc.