Integrated louvre blade forming machine

Abstract

The utility model discloses an integrated louvre blade forming machine which comprises a working table, a plurality of louvre blade forming machines are arranged on the working table side by side, and each louvre blade forming machine comprises a rotating disc device arranged on a machine frame. An initial station, a gluing station, a blade arranging station, a shaping station and a transition station are evenly distributed on the circumference of the rotary disc device, a gluing device, a machine head device and a shaping device are correspondingly arranged on the gluing station, the blade arranging station and the shaping station respectively, and a feeding mechanism is arranged in front of the louver blade forming machine. The feeding mechanism comprises a rack and a storage device located on the rack, a mechanical arm device is arranged on the inner side of the storage device, and the mechanical arm device is located between the louver blade forming machine and the feeding mechanism; according to the integrated louvre blade forming machine, multiple groups of louvre blade forming machines are matched, so that on one hand, the production efficiency can be improved, and meanwhile, shutdown production is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of louver machines, in particular to an integrated louver forming machine. Background Art

[0002] With the rapid development of the manufacturing industry, louvre blades, a vital tool widely used in processes such as grinding and polishing, are experiencing growing market demand. Traditional louvre blade production often relies on a single, independent molding machine, a process characterized by low production efficiency, high labor costs, and low equipment utilization. Especially in the context of large-scale, high-efficiency production, traditional production methods struggle to meet market demand and are prone to production downtime, further reducing overall production efficiency.

[0003] To overcome the shortcomings of the aforementioned traditional production methods and improve the production efficiency and automation level of louver blades, the market urgently needs a louver blade forming device that can integrate and efficiently produce louver blades. Against this background, this utility model proposes an integrated louver blade forming machine. The purpose is to achieve a continuous and automated production process through the coordinated operation of multiple groups of louver blade forming machines, thereby significantly improving production efficiency, reducing production costs, and shortening downtime. Utility Model Content

[0004] This utility model aims to overcome the shortcomings of the existing technology by providing an integrated louver forming machine. By arranging multiple louver forming machines side by side on the same frame, parallel processing of the production line is achieved. Each forming machine operates independently but shares the same production control system, thereby significantly improving overall production efficiency. This design enables more louver products to be produced in the same amount of time, meeting the market demand for efficient production.

[0005] The utility model is realized by the following technical solutions: an integrated louver blade forming machine, comprising a workbench, on which a plurality of louver blade forming machines are arranged, wherein the louver blade forming machine comprises a turntable device rotatably arranged on the workbench, on which an initial station, a gluing station, a sheet arrangement station, a shaping station and a transition station are evenly distributed around the circumference, and a gluing device, a machine head device and a shaping device are correspondingly arranged at positions corresponding to the gluing station, the sheet arrangement station, the shaping station and the transition station on the workbench; positions on one side of the workbench corresponding to the turntable device are respectively provided with a plurality of louver blade forming machines, wherein the louver blade forming machine comprises a turntable device rotatably arranged on the workbench, and an initial station, a gluing station, a sheet arrangement station, a shaping station and a transition station are evenly distributed around the circumference of the turntable device, and a gluing device, a machine head device and a shaping device are correspondingly arranged at positions corresponding to the gluing station, the sheet arrangement station, the shaping station and the transition station; positions on one side of the workbench corresponding to the turntable device are respectively provided with a plurality of louver blade forming machines, wherein the louver blade forming machine comprises a turntable device A storage and loading mechanism is provided, which includes a storage device, a lifting device, and a grabbing device arranged on the frame. The storage device is used for continuous feeding and recovery of molds and finished products. The lifting device is located between the louver forming machine and the storage device. The lifting device is used to separate and lift the bunched materials in the storage device individually. The grabbing device is located between the louver forming machine and the storage device, and is used to transfer materials between the lifting device, the turntable device, and the storage device. A sand material rack is also provided on the side of the workbench corresponding to the sheet arrangement station.

[0006] In order to further optimize the present invention, the following technical solutions may be preferably used:

[0007] Preferably, the material storage device includes a base storage device and a finished product storage device which are sequentially rotated on the frame, and the base storage device and the finished product storage device are both evenly distributed upwardly around the axis with string rods, and the string rods can be disassembled.

[0008] Preferably, the substrate storage device includes a substrate turntable arranged on the frame, and a loading disc rack is coaxially arranged on the substrate turntable. The finished product storage device includes a unloading turntable arranged on the frame, and a unloading disc rack is coaxially arranged on the unloading turntable. The string rod passes through the loading disc rack and the unloading disc rack.

[0009] Preferably, the loading tray and the unloading tray both comprise a tray ring, and a plurality of support tray positions are evenly distributed around the axis on the inner wall of the tray ring, and the support tray positions are integrally formed with the tray ring.

[0010] Preferably, the grasping device includes a material moving robot arm located between the base storage device and the finished product storage device, the material moving robot arm is rotatably set on the frame, the material moving robot arm includes a first crank arm and a second crank arm, the first crank arm and the second crank arm form an L-shaped robot arm, the first crank arm reciprocates between the base storage device and the turntable device, the second crank arm reciprocates between the turntable device and the finished product storage device, and the working ends of the first crank arm and the second crank arm are both provided with electric suction cups.

[0011] Preferably, the base storage device and the finished product storage device are both provided with a lifting device on the side close to the louver forming machine, and the lifting device includes a lifting frame, and the lifting frame is respectively located under the first crank arm and the third crank arm, and a U-shaped groove is provided on the end of the lifting frame away from the louver forming machine, and a synchronous belt is provided on the side of the lifting frame close to the louver forming machine, and a synchronous wheel is installed in the synchronous belt.

[0012] Preferably, there are two louver forming machines arranged side by side, and the power of the two louver forming machines is independent of each other.

[0013] The beneficial effects of this integrated louver forming machine are mainly reflected in the following aspects:

[0014] 1) Significantly Improved Production Efficiency: By arranging multiple louver forming machines side by side on the same frame, parallel processing is achieved on the production line. Each forming machine operates independently but shares the same loading and auxiliary systems, significantly improving overall production efficiency. This design enables more louver products to be produced in the same amount of time, meeting market demand for efficient production.

[0015] 2) Reduced downtime: Thanks to the integrated design, each workstation works closely together, reducing the risk of a single device failure causing the entire production line to shut down. Even if a problem occurs in one molding machine, the others can continue to operate, ensuring continuous and stable production.

[0016] 3) Optimized Production Process: The meticulously designed initial, gluing, arranging, shaping, and transition stations on the turntable make the production process of louver blades more organized and efficient. Each station is equipped with corresponding devices, such as gluing, die head, and shaping, ensuring that each production step is completed accurately and flawlessly, improving product quality and consistency.

[0017] 4) High degree of automation: The robotic arm in the loading mechanism enables automated loading, reducing manual intervention and labor intensity while also improving loading accuracy and efficiency. This automated design not only increases production speed but also reduces production issues caused by human error.

[0018] 5) High space utilization: The integrated design allows multiple louver forming machines to be compactly arranged on the same rack, effectively utilizing production space. This layout not only saves factory space, but also makes the production line more neat and orderly, making it easier to manage and maintain.

[0019] 6) Flexibility and Scalability: The integrated louver forming machine can be flexibly configured and adjusted to meet production needs. For example, the number of forming machines can be increased or decreased based on order volume, or the station layout and device configuration can be adjusted to suit product specifications. This flexibility and scalability allows the equipment to adapt to production needs of varying sizes and types.

[0020] In summary, the integrated louver forming machine has brought significant improvements and enhancements to the production of louver blades by improving production efficiency, reducing downtime, optimizing production processes, increasing the degree of automation, effectively utilizing space, and providing flexibility and scalability. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 Schematic diagram of the three-dimensional structure of the integrated louver forming machine Figure 1 ;

[0022] Figure 2 Schematic diagram of the three-dimensional structure of the integrated louver forming machine Figure 2 ;

[0023] Figure 3 It is a top view of the integrated louver forming machine;

[0024] Figure 4 This is the main view of the integrated louver forming machine.

[0025] Among them: 1. Louver blade forming machine; 2. Turntable device; 3. Base rod; 4. Base rod boss; 5. Grabbing device; 6. Lifting device; 7. Initial station; 8. Gluing station; 9. Slice arrangement station; 10. Shaping station; 11. Base rod; 12. Unloading rod; 13. Base turntable; 14. Loading tray rack; 15. Unloading turntable; 16-Unloading tray rack; 17-First turning arm; 18-Second turning arm; 19-Electric suction cup; 20-Lifting frame; 21-U-shaped groove; 22. Synchronous belt; 23. Sand material rack. DETAILED DESCRIPTION

[0026] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0027] The following will be combined with the drawings in the embodiments of the invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] Example 1

[0029] like Figure 1-4 As shown, an integrated louver forming machine includes a workbench, on which multiple groups of louver forming machines 1 are installed, wherein the louver forming machine includes a turntable device 2 rotatably installed on the workbench, and the turntable device is evenly distributed around the circumference with an initial station 7, a gluing station 8, a sheet arrangement station 9, a shaping station 10 and a transition station. The workbench is provided with a gluing device, a head device and a shaping device corresponding to the gluing station, the sheet arrangement station and the shaping station; a storage and loading mechanism is installed on the workbench at a position corresponding to one side of the turntable device, the storage and loading mechanism includes a storage device, a lifting device and a gripping device 5 installed on a frame, the storage device is used for continuous feeding and recovery of molds and finished products, the lifting device is located between the louver forming machine and the storage device, the lifting device 6 is used for individually separating and lifting the bunched materials in the storage device, the gripping device 5 is located between the louver forming machine and the storage device, and is used for transferring materials between the lifting device, the turntable device and the storage device, and a sand material rack 23 is also installed on the side of the workbench corresponding to the sheet arrangement station.

[0030] As a preferred embodiment, the storage device includes a substrate storage device 3 and a finished product storage device 4 which are installed on the frame in sequence. The substrate storage device and the finished product storage device are both evenly installed with string rods around the axis, and the string rods can be removed. The string rods are divided into substrate rods 11 and unloading rods 12 according to different functions; the substrate storage device includes a substrate turntable 13, and a loading tray rack 14 is coaxially installed on the substrate turntable. The bottom of the substrate turntable is connected to the rotating shaft of the servo motor through a shaft sleeve. The staff can fill all the substrate rods on the substrate turntable with substrates at one time. The servo motor drives the substrate turntable to rotate. When the substrate on a single substrate rod is used up, the servo motor drives the substrate turntable to rotate according to a predetermined stroke to replace the next substrate rod filled with substrates to the bottom of the first crank arm for feeding operations, concentrating operations and improving work efficiency. A loading tray rack is coaxially installed on the substrate turntable. The substrate rod can be a metal rod, and the substrate rod is used to wear the substrate. The finished product storage device includes a discharge turntable 15, on which a discharge tray 16 is coaxially mounted. The bottom of the discharge turntable is connected to the rotating shaft of a servo motor via a shaft sleeve. The servo motor drives the discharge turntable to rotate. When all the discharge rods on the discharge turntable are stacked with the base, the staff can remove the discharge rods one by one and replace them with empty ones at a time, concentrating work, saving interval time and improving work efficiency. The discharge turntable has several blind mounting holes evenly distributed around its circumference, and the mounting holes are equipped with discharge rods. The discharge rods can be made of metal rods. The string rods are installed through the loading tray and the discharge tray. The loading tray and the discharge tray both include tray rings. Multiple support trays are evenly installed around the axis on the inner wall of the tray ring. The support trays are integrally formed with the tray ring.

[0031] As a preferred embodiment, the gripping device 5 includes a material transfer robot arm located between the substrate storage device and the finished product storage device. The material transfer robot arm is rotatably mounted on the frame and includes a first crank arm 17 and a second crank arm 18. The first crank arm 17 and the second crank arm 18 form an L-shaped robot arm. The first crank arm reciprocates between the substrate storage device and the turntable device, and the second crank arm reciprocates between the turntable device and the finished product storage device. The working ends of the first crank arm and the second crank arm are both provided with electric suction cups 19. The servo motor drives the first crank arm to rotate horizontally. The first crank arm reciprocates between the substrate storage device and the turntable device. The working end of the first crank arm is located on the substrate storage device. The first crank arm sucks the substrate from the substrate storage device through the electric suction cup, and after rotation, it is placed on the initial station to perform gluing, sheeting and shaping operations on the substrate. Synchronously, the working end of the second crank arm is located above the initial station. The second crank arm removes the louver blades that have been shaped in the previous working cycle from the initial station through the electric suction cup and then rotates and places them on the finished product storage device.

[0032] As a preferred embodiment, a lifting device 6 is installed on the side of the base storage device and the finished product storage device close to the louver forming machine. The lifting device 6 is installed on the frame. The lifting device includes a lifting frame 20. The lifting frame can be a metal U-shaped frame. The lifting frames are respectively located at the base storage device and the finished product storage device. A U-shaped groove 21 is provided at the end of the lifting frame away from the louver forming machine. The size of the U-shaped groove is much smaller than the outer diameter of the base and the outer diameter of the base mold, and is used to lift the product single piece. A synchronous belt 22 is provided on the side of the lifting frame close to the louver forming machine 1. A synchronous wheel is installed in the synchronous belt. The synchronous wheel is connected to the working end of the servo motor. The servo motor drives the lifting frame up or down by driving the synchronous wheel and the synchronous belt.

[0033] In addition, in this embodiment, there are two louver forming machines 1 arranged side by side, and the power of the two louver forming machines is independent of each other.

[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An integrated louver forming machine, comprising a workbench, characterized in that: The material discharging mechanism is a kind of material discharging mechanism, and its first step is to carry out material discharging control, and its second step is to carry out material discharging control of the material discharging mechanism, and its second step is to carry out material discharging control of the material discharging mechanism, and its second step is to carry out material discharging control of the material discharging mechanism, and its second step is to carry out material discharging control of the material discharging mechanism.

2. The integrated louver forming machine according to claim 1, characterized in that: The material storage device comprises a base storage device and a finished product storage device which are sequentially rotated and arranged on a frame. The base storage device and the finished product storage device are both evenly arranged with string rods upward around an axis, and the string rods can be disassembled.

3. The integrated louver forming machine according to claim 2, characterized in that: The substrate storage device includes a substrate turntable arranged on a frame, a loading disc rack is coaxially arranged on the substrate turntable, the finished product storage device includes a unloading turntable arranged on the frame, a unloading disc rack is coaxially arranged on the unloading turntable, and the string rod passes through the loading disc rack and the unloading disc rack.

4. The integrated louver forming machine according to claim 3, characterized in that: The loading tray and the unloading tray both include a tray ring, and a plurality of supporting tray positions are evenly distributed around the axis on the inner wall of the tray ring, and the supporting tray positions are integrally formed with the tray ring.

5. The integrated louver forming machine according to claim 2, characterized in that: The grasping device includes a material-transferring robotic arm located between the base storage device and the finished product storage device. The material-transferring robotic arm is rotatably arranged on a frame. The material-transferring robotic arm includes a first crank arm and a second crank arm. The first crank arm and the second crank arm form an L-shaped robotic arm. The first crank arm reciprocates between the base storage device and the turntable device, and the second crank arm reciprocates between the turntable device and the finished product storage device. The working ends of the first crank arm and the second crank arm are both provided with electric suction cups.

6. The integrated louver forming machine according to claim 2, characterized in that: The base storage device and the finished product storage device are both provided with a lifting device on the side close to the louver forming machine, and the lifting device includes a lifting frame, which is respectively located under the first crank arm and the third crank arm. A U-shaped groove is provided on the end of the lifting frame away from the louver forming machine, and a synchronous belt is provided on the side of the lifting frame close to the louver forming machine, and a synchronous wheel is installed in the synchronous belt.

7. The integrated louver forming machine according to claim 1, characterized in that: There are two louver forming machines arranged side by side, and the power of the two louver forming machines is independent of each other.

Images