Soap block cutting mechanism

By designing a soap block cutting mechanism with a limiting top seat and a pressure plate, the problem of chipping during the soap block cutting process is solved, and the integrity and quality of the soap block cutting are improved.

CN223431656UActive Publication Date: 2025-10-14PULAIWEI BEAUTY PROD (GUANGDONG) CO LTD
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Patent Information

Application Number
CN202422947131.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-14
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

During the existing soap bar cutting process, the cut edge is prone to chipping, which affects the cutting quality.

Method used

A soap bar cutting mechanism is designed, which includes a machine table, a feeding assembly and a cutting assembly. By setting a limit top seat and a pressure plate, the cutter can contact the soap bar without pressure when cutting, ensuring a complete incision.

Benefits of technology

The chipping of the soap bar cut is effectively avoided, and the cutting quality is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The soap block cutting mechanism comprises a machine table, a feeding assembly and a cutting assembly, a cutting groove is formed in the machine table, the feeding assembly comprises a material pushing driving piece and a material pushing piece, the material pushing driving piece is arranged on the machine table, the material pushing piece is arranged on an output shaft of the material pushing driving piece, and the cutting assembly is arranged on the machine table. The cutting assembly comprises a cutting frame, a cutting driving piece, a cutter, a limiting top seat, an elastic piece and a pressing plate, the cutting frame is arranged on the machine table, the cutting driving piece is arranged on the cutting frame, the cutter is arranged on an output shaft of the cutting driving piece, the elastic piece is connected with the cutter and the pressing plate, and the limiting top seat is arranged on the limiting top seat. The limiting top base is arranged on the machine table and located below the pressing plate, the distance between the top face of the limiting top base and the table top of the machine table is equal to the thickness of the soap bar, and the cutting driving piece is used for driving the cutter to descend so that the cutter can slide into the cutting groove after the cutter drives the pressing plate to abut against the limiting top base.
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Description

Technical Field

[0001] The utility model relates to the technical field of soap block processing, in particular to a soap block cutting mechanism. Background Art

[0002] Soap bars are usually solid soaps used for cleaning. They are formed by the saponification reaction of fatty acids with an alkali (such as sodium hydroxide or potassium hydroxide). Soap bars can be used for washing hands, bathing, or washing clothes.

[0003] The soap bar manufacturing process generally includes saponification, stirring, cooling and solidification, cutting, aging, packaging, quality inspection, and storage. The cutting process primarily involves cutting the cooled and solidified soap block into bars and bars, which can then be packaged and sold individually.

[0004] However, since the soap block has not been aged after the cooling and solidification process, it has a certain water content and is relatively soft. When cutting the soap block, the existing cutter easily causes the outer wall of the soap block to break near the incision. Although this break is relatively small, it seriously restricts the competitiveness of soap block production. Therefore, in order to solve the above problem, the soap block cutting mechanism of the present application is proposed. Utility Model Content

[0005] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a soap block cutting mechanism which can effectively improve the cutting quality of soap blocks and avoid chipping of the incision.

[0006] The purpose of this utility model is achieved through the following technical solutions:

[0007] A soap bar cutting mechanism, comprising:

[0008] A machine platform, wherein a cutting groove is provided on the machine platform;

[0009] A feeding assembly, the feeding assembly comprising a pushing drive and a pushing member, the pushing drive being disposed on the machine platform, the pushing member being disposed on an output shaft of the pushing drive, the pushing drive being used to drive the pushing member to slide so as to push the soap bar through the cutting groove; and

[0010] The cutting assembly includes a cutting frame, a cutting drive, a cutter, a limiting top seat, an elastic member and a pressure plate. The cutting frame is arranged on the machine platform, the cutting drive is arranged on the cutting frame, the cutter is arranged on the output shaft of the cutting drive, the elastic member is respectively connected to the cutter and the pressure plate, the limiting top seat is arranged on the machine platform, and the limiting top seat is located below the pressure plate. The distance between the top surface of the limiting top seat and the table surface of the machine platform is equal to the thickness of the soap bar. The cutting drive is used to drive the cutter to descend so that the cutter drives the pressure plate to abut against the limiting top seat, and then the cutter slides into the cutting groove.

[0011] Optionally, the pusher includes a transverse plate and a push block, the transverse plate is arranged on the output shaft of the pusher drive component, and the transverse plate is located above the machine platform, and the push block is arranged on the transverse plate.

[0012] Optionally, two guide bars are provided on the machine platform, a material guide groove for accommodating soap bars is formed between the two guide bars, and the push block is located in the material guide groove.

[0013] Optionally, there are multiple push blocks, and there are intervals between each push block. There are multiple guide bars, and each guide bar is distributed at intervals, so that a material guide groove is formed between any two adjacent guide bars, so that each push block is located in each material guide groove.

[0014] Optionally, the cutting assembly further comprises a cutting guide plate, the cutting guide plate is slidably disposed on the cutting frame, the cutting guide plate is connected to the output shaft of the cutting drive member, and the cutter is disposed on the cutting guide plate.

[0015] Optionally, two pressing plates are provided, and the two pressing plates are respectively located on both sides of the cutting guide plate.

[0016] Optionally, the cutting assembly further includes two pressing guide plates, the two pressing guide plates are respectively slidably arranged on both sides of the cutting guide plate, and the two pressure plates are respectively arranged at the bottom of the two pressing guide plates.

[0017] Optionally, two guide rods spaced apart are provided on the pressing guide plate, both guide rods are passed through the cutting guide plate, and each guide rod is sleeved with an elastic member so that the elastic member abuts against the cutting guide plate and the pressing guide plate respectively.

[0018] Optionally, the cutting assembly further includes two guide blocks, both of which are arranged on the cutting frame and are arranged facing each other, and the cutting guide plate and the pressing guide plate are respectively slidably connected to the two guide blocks.

[0019] Optionally, the cutting assembly further includes a bottom block, a screw and several guide columns, the bottom block is arranged on the machine platform, one end of each guide column is arranged on the limiting top seat, each guide column is passed through the bottom block, the screw is rotatably arranged on the bottom block, and one end of the screw is rotatably connected to the limiting top seat.

[0020] Compared with the prior art, the present invention has at least the following advantages:

[0021] The soap bar cutting mechanism of the present invention comprises a machine platform, a feeding assembly and a cutting assembly. A cutting groove is provided on the machine platform. The feeding assembly comprises a pushing drive member and a pushing member. The pushing drive member is arranged on the machine platform. The pushing member is arranged on the output shaft of the pushing drive member. The pushing drive member is used to drive the pushing member to slide to push the soap bar through the cutting groove. The cutting assembly comprises a cutting frame, a cutting drive member, a cutter, a limiting top seat, an elastic member and a pressing plate. The cutting frame is arranged on the machine platform, the cutting drive member is arranged on the cutting frame, the cutter is arranged on the output shaft of the cutting drive member, the elastic member is respectively connected to the cutter and the pressing plate, the limiting top seat is arranged on the machine platform, and the limiting top seat is located below the pressing plate. The distance between the top surface of the limiting top seat and the table surface of the machine platform is equal to the thickness of the soap bar. The cutting drive member is used to drive the cutter to descend so that the cutter drives the pressing plate to abut against the limiting top seat, and then the cutter slides into the cutting groove. In this way, the provided pressing plate makes pressure-free contact with the soap bar before the cutter cuts, so that the cut edge of the soap bar remains intact when the cutter cuts, and there will be no chipping problem, which effectively ensures the cutting quality of the soap bar. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0023] Figure 1 This is a schematic structural diagram of a soap bar cutting mechanism according to one embodiment of the present invention;

[0024] Figure 2 for Figure 1 A schematic diagram of a partial structure of a soap bar cutting mechanism is shown;

[0025] Figure 3 This is a schematic structural diagram of a cutting assembly according to one embodiment of the present invention.

[0026] Description of reference numerals:

[0027] 10. Soap block cutting mechanism; 100. Machine table; 200. Feeding assembly; 300. Cutting assembly; 110. Cutting groove; 210. Pushing drive; 220. Pushing member; 310. Cutting frame; 320. Cutting drive; 330. Cutter; 341. Limiting top seat; 350. Elastic member; 360. Pressing plate; 221. Transverse plate; 222. Pushing block; 410. Guide bar; 370. Cutting guide; 381. Pressing guide; 382. Guide rod; 390. Guide block; 342. Bottom block; 343. Screw; 344. Guide column; 3100. Guard plate. DETAILED DESCRIPTION

[0028] In order to facilitate the understanding of the present invention, the present invention will be described in more detail below with reference to the accompanying drawings, in which preferred embodiments of the present invention are shown.

[0029] like Figure 1 and Figure 2 As shown, a soap bar cutting mechanism 10 includes a machine 100, a feeding assembly 200 and a cutting assembly 300. The machine 100 is provided with a cutting groove 110. The feeding assembly 200 includes a pushing drive 210 and a pushing member 220. The pushing drive 210 is provided on the machine 100. The pushing member 220 is provided on the output shaft of the pushing drive 210. The pushing drive 210 is used to drive the pushing member 220 to slide to push the soap bar through the cutting groove 110. The cutting assembly 300 includes a cutting frame 310, a cutting drive 320, a cutter 330, a limiting top seat 341, an elastic member 350 and a pressing plate 360. The frame 310 is disposed on the machine 100, the cutting drive 320 is disposed on the cutting frame 310, and the cutter 330 is disposed on the output shaft of the cutting drive 320. The elastic member 350 is respectively connected to the cutter 330 and the pressure plate 360. The limiting top seat 341 is disposed on the machine 100 and is located below the pressure plate 360. The distance between the top surface of the limiting top seat 341 and the table surface of the machine 100 is equal to the thickness of the soap bar. The cutting drive 320 is used to drive the cutter 330 to descend, so that the cutter 330 drives the pressure plate 360 ​​to abut against the limiting top seat 341, and then the cutter 330 slides into the cutting groove 110.

[0030] It should be noted that the feed assembly 200 is mounted on the machine 100 and is used to move the soap bar through the slot 110 so that the cutting assembly 300 can cut the soap bar into multiple soap blocks. Specifically, the pusher drive 210 is mounted on the bottom of the machine 100, and the pusher 220 is mounted on the output shaft of the pusher drive 210. The pusher drive 210 drives the pusher 220 to slide back and forth on the machine 100, so that the pusher 220 can push the soap bar through the slot 110, allowing the cutting assembly 300 to cut the soap bar into soap blocks. In one embodiment, the pusher drive 210 is a screw module driven by a motor, so that the pusher 220 can push the soap bar to slide accurately. The cutting frame 310 is fixedly mounted on the machine 100 by bolts, and the cutting frame 310 is located above the slot 110. The cutting drive 320 is mounted on the cutting frame 310. For example, the cutting drive 320 is a cylinder or other drive source capable of linear motion. The cutter 330 is mounted on the output shaft of the cutting drive 320. In this way, the cutting drive 320 drives the cutter 330 to move up and down. When the cutter 330 descends, the cutter 330 is inserted into the cutting groove 110. In this way, the soap bar passing through the cutting groove 110 can be cut into soap blocks. The elastic member 350 is connected to the pressing plate 360 ​​and the cutter 330 respectively. For example, the elastic member 350 is a coil spring, wherein the pressing plate 360 ​​and the cutter 330 are arranged adjacent to each other. The limiter top seat 341 is mounted on the machine 100 and is located below the pressing plate 360. Furthermore, the height of the limiter top seat 341 (i.e., the distance between the top surface of the limiter top seat 341 and the table surface of the machine 100) is equal to the thickness of the soap bar. As the cutting drive 320 drives the cutter 330 downward, the cutter 330 simultaneously drives the pressing plate 360 ​​downward. Consequently, the pressing plate 360 ​​first abuts the stopper 341. At this point, the distance between the pressing plate 360 ​​and the tabletop of the machine 100 is limited to the height of the stopper 341. That is, the bottom side of the pressing plate 360 ​​makes no pressure contact with the top surface of the soap bar. At this point, the pressing plate 360 ​​remains stationary against the stopper 341, while the cutter 330 continues to descend, cutting into the groove 110 along the sidewall of the pressing plate 360 ​​to cut the soap bar. Thus, the pressing plate 360 ​​provides no pressure contact with the soap bar before the cutter 330 begins cutting, ensuring that the cut edge of the soap bar remains intact and prevents chipping when the cutter 330 cuts, effectively ensuring the quality of the soap bar cut.

[0031] like Figure 1 As shown, in one embodiment, the pusher 220 includes a transverse plate 221 and a push block 222 . The transverse plate 221 is disposed on the output shaft of the pusher drive 210 , and the transverse plate 221 is located above the machine 100 . The push block 222 is disposed on the transverse plate 221 .

[0032] It is to be noted that a long sliding groove is formed on the machine table 100, so that the transverse plate 221 is fixedly connected with the output shaft of the pushing driving member 210 through the long sliding groove. In this way, the transverse plate 221 is driven by the pushing driving member 210 to reciprocally slide on the machine table 100. The pushing block 222 is adjustably installed on the transverse plate 221, so that the transverse plate 221 drives the pushing block 222 to move, so that the pushing block 222 can push one end of the soap bar to pass through the cutting groove 110 to be cut by the cutter 330.

[0033] As shown in Figure 1 and Figure 2 , in an embodiment, two guide strips 410 are arranged on the machine table 100, and a material guiding groove for accommodating the soap bar is formed between the two guide strips 410, and the pushing block 222 is located in the material guiding groove.

[0034] It is to be noted that in order to smoothly pass the soap bar through the cutting groove 110 to be cut by the cutter 330, the guide strips 410 are installed on the machine table 100, so that the guide strips 410 form a material guiding groove therebetween, and the position of the pushing block 222 relative to the transverse plate 221 is adjustable, so that the pushing block 222 is located at the center position of the material guiding groove, thereby stably pushing the soap bar.

[0035] As shown in Figure 1 and Figure 2 , in an embodiment, a plurality of pushing blocks 222 are arranged, and a plurality of guide strips 410 are arranged, and each guide strip 410 is distributed at intervals, so that a material guiding groove is formed between any two adjacent guide strips 410, and each pushing block 222 is located in each material guiding groove.

[0036] In this way, the plurality of pushing blocks 222 are simultaneously driven by the transverse plate 221 to slide along the respective material guiding grooves, and each material guiding groove accommodates a soap bar, so that a plurality of soap bars can be simultaneously transferred through the cutting groove 110 to be cut by the cutter 330, thereby improving the cutting efficiency of the soap bars.

[0037] As shown in Figure 1 and Figure 2 , in an embodiment, the cutting assembly 300 further comprises a cutting guide plate 370, the cutting guide plate 370 is slidingly arranged on the cutting frame 310, and the cutting guide plate 370 is connected with the output shaft of the cutting driving member 320, and the cutter 330 is arranged on the cutting guide plate 370.

[0038] It is to be noted that the cutter 330 needs to be disassembled and maintained after being used for a certain period of time. In order to facilitate disassembly and assembly, the cutting guide plate 370 and the cutting driving member 320 are arranged in a long-term connection structure, and the cutter 330 is detachably installed on the cutting guide plate 370. Moreover, the cutting guide plate 370 and the cutting frame 310 are in a sliding connection structure, which can effectively improve the lifting stability of the cutting guide plate 370, that is, the lifting stability of the cutter 330.

[0039] As shown in Figure 3 In an embodiment, two pressing plates 360 are arranged, and the two pressing plates 360 are respectively arranged on the two sides of the cutting guide plate 370.

[0040] It should be noted that the two pressing plates 360 are arranged on the two sides of the cutting knife 330 to make the cutting knife 330 cut the soap bar without pressure, so that the two side surfaces of the cutout will not be broken, and the cutting quality of the soap block formed by cutting is effectively ensured.

[0041] As shown in Figure 2 and Figure 3 In an embodiment, the cutting assembly 300 further comprises two pressing guide plates 381, the two pressing guide plates 381 are respectively arranged on the two sides of the cutting guide plate 370, and the two pressing plates 360 are respectively arranged at the bottom of the two pressing guide plates 381.

[0042] It should be noted that the pressing guide plates 381 are arranged to slide on the cutting guide plate 370 to improve the stability of the lifting movement of the pressing plate 360, and the pressing plate 360 is arranged at the bottom of the pressing guide plate 381. It should be noted that the elastic member 350 is connected with the pressing guide plate 381 and the cutting guide plate 370.

[0043] As shown in Figure 2 and Figure 3 In an embodiment, the pressing guide plate 381 is provided with two guide rods 382 arranged at intervals, and the two guide rods 382 are arranged on the cutting guide plate 370. Each guide rod 382 is sleeved with an elastic member 350, so that the elastic member 350 is in abutment with the cutting guide plate 370 and the pressing guide plate 381.

[0044] In this way, the two guide rods 382 are arranged on the cutting guide plate 370, so that the pressing guide plate 381 can stably slide relative to the cutting guide plate 370, thereby enabling the pressing plate 360 to be stably pressed onto the limiting top seat 341 to abut against the soap bar without pressure.

[0045] As shown in Figures 1 to 3 In an embodiment, the cutting assembly 300 further comprises two guide blocks 390, the two guide blocks 390 are arranged on the cutting frame 310, and the two guide blocks 390 are arranged opposite to each other. The cutting guide plate 370 and the pressing guide plate 381 are respectively connected with the two guide blocks 390.

[0046] It should be noted that two guide blocks 390 are mounted on two opposite inner side walls of the cutting frame 310, the guide blocks 390 are provided with two sliding grooves distributed along the vertical direction, one end of the cutting guide plate 370 and one end of the pressing guide plate 381 are respectively slidingly installed in the two sliding grooves, so that the cutting guide plate 370 and the pressing guide plate 381 can stably perform lifting movement along the guide block 390, effectively improving the lifting stability of the pressing plate 360.

[0047] As shown in Figure 1 In an embodiment, the cutting assembly 300 further includes a bottom block 342, a screw rod 343, and a plurality of guide columns 344. The bottom block 342 is arranged on the machine table 100. One end of each guide column 344 is arranged on the limiting top seat 341. Each guide column 344 penetrates the bottom block 342. The screw rod 343 is rotationally arranged on the bottom block 342, and one end of the screw rod 343 is rotationally connected with the limiting top seat 341.

[0048] It should be noted that in order to facilitate the adjustment of the height of the limiting top seat 341, the above structure is provided. Specifically, the bottom plate 342 is installed on the machine table 100 by bolts. One end of each guide column 344 is fixedly installed on the limiting top seat 341. Each guide column 344 is installed on the bottom block 342 by a linear bearing, so that the limiting top seat 341 can be slidingly installed on the bottom block 342 along the vertical direction. One end of the screw rod 343 is rotationally connected with the limiting top seat 341. Thus, rotating the screw rod 343 can drive the limiting top seat 341 to perform lifting movement relative to the bottom block 342 along the vertical direction. Therefore, the height of the limiting top seat 341 can be accurately adjusted, so that when the pressing plate 360 is pressed on the limiting top seat 341, the pressing plate 360 and the soap bar are in pressureless contact, avoiding the formation of pressure marks on the soap bar by the pressing plate 360.

[0049] In an embodiment, two limiting top seats 341, two bottom blocks 342, and two screw rods 343 are provided. The two bottom blocks 342 are arranged on the machine table 100, and are respectively located on both sides of the material guide groove. The two limiting top seats 341 are slidingly arranged on the two bottom blocks 342 along the vertical direction. The two screw rods 343 are respectively screwed on the two bottom blocks 342, and are respectively rotationally connected with the two limiting top seats 341. Thus, the two limiting top seats 341 jointly abut against both ends of the pressing plate 360, ensuring that the pressing plate 360 reliably and stably abuts against the soap bar without pressure.

[0050] As shown in Figure 1 In an embodiment, the cutting frame 310 is further provided with a guard plate 3100, which is located on the side of the cutting frame 310 away from the material pushing driving member 210.

[0051] Therefore, the distance between the guard plate 3100 and the machine table 100 can only allow the soap block to pass, so that the finger of the employee can be prevented from being injured by being inserted into the cutter 330 during the start-up of the equipment, and the safety of the equipment is improved.

[0052] The above-mentioned embodiments only express several implementation manners of the present application, and the description is relatively specific and detailed, but it cannot be understood as the limitation of the scope of the present application patent. In the present application, the installation / fixation / setting can be understood as including but not limited to the locking fixation by screws, welding, unless otherwise defined. It should be noted that, for the ordinary skilled in the art, several modifications and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the present application patent should be subject to the appended claims.

Claims

1. A soap bar cutting mechanism, characterized in that: include: A machine platform, wherein a cutting groove is provided on the machine platform; A feeding assembly, the feeding assembly comprising a pushing drive member and a pushing member, the pushing drive member being disposed on the machine platform, the pushing member being disposed on an output shaft of the pushing drive member, the pushing drive member being used to drive the pushing member to slide so as to push the soap bar through the cutting groove; and The cutting assembly includes a cutting frame, a cutting drive, a cutter, a limiting top seat, an elastic member and a pressure plate. The cutting frame is arranged on the machine platform, the cutting drive is arranged on the cutting frame, the cutter is arranged on the output shaft of the cutting drive, the elastic member is respectively connected to the cutter and the pressure plate, the limiting top seat is arranged on the machine platform, and the limiting top seat is located below the pressure plate. The distance between the top surface of the limiting top seat and the table surface of the machine platform is equal to the thickness of the soap bar. The cutting drive is used to drive the cutter to descend so that the cutter drives the pressure plate to abut against the limiting top seat, and then the cutter slides into the cutting groove.

2. The soap bar cutting mechanism according to claim 1, characterized in that: The pusher comprises a transverse plate and a push block. The transverse plate is arranged on the output shaft of the pusher driving member and is located above the machine platform. The push block is arranged on the transverse plate.

3. The soap bar cutting mechanism according to claim 2, characterized in that: Two guide bars are arranged on the machine platform, a material guide groove for accommodating soap bars is formed between the two guide bars, and the push block is located in the material guide groove.

4. The soap bar cutting mechanism according to claim 3, characterized in that: There are multiple push blocks, and there are intervals between each push block. There are multiple guide bars, and each guide bar is distributed at intervals, so that a material guide groove is formed between any two adjacent guide bars, so that each push block is located in each material guide groove.

5. The soap bar cutting mechanism according to claim 1, characterized in that: The cutting assembly further comprises a cutting guide plate, which is slidably arranged on the cutting frame and connected to the output shaft of the cutting drive member. The cutter is arranged on the cutting guide plate.

6. The soap bar cutting mechanism according to claim 5, characterized in that: There are two pressing plates, which are respectively located on both sides of the cutting guide plate.

7. The soap bar cutting mechanism according to claim 6, characterized in that: The cutting assembly further comprises two pressing guide plates, which are respectively slidably arranged on both sides of the cutting guide plate, and the two pressing plates are respectively arranged at the bottom of the two pressing guide plates.

8. The soap bar cutting mechanism according to claim 7, characterized in that: Two guide rods distributed at intervals are provided on the pressing guide plate, and both guide rods are passed through the cutting guide plate. Each guide rod is sleeved with an elastic member so that the elastic member is respectively in contact with the cutting guide plate and the pressing guide plate.

9. The soap bar cutting mechanism according to claim 8, characterized in that: The cutting assembly further comprises two guide blocks, both of which are arranged on the cutting frame and are arranged facing each other, and the cutting guide plate and the pressing guide plate are respectively slidably connected to the two guide blocks.

10. The soap bar cutting mechanism according to claim 1, characterized in that: The cutting assembly also includes a bottom block, a screw and several guide pillars. The bottom block is set on the machine platform, one end of each guide pillar is set on the limiting top seat, and each guide pillar is passed through the bottom block. The screw is rotatably set on the bottom block, and one end of the screw is rotatably connected to the limiting top seat.