Feeding device for plastic tray injection molding production
By designing a feeding device that includes a vibration buffer and a material-discharging paddle, the problem of easy clogging of the injection molding machine feeding device is solved, and stable material discharge and high-quality injection molding product production are achieved.
Patent Information
- Application Number
- CN202422852246.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2034-11-22
AI Technical Summary
The feeding device of the existing injection molding machine is easily blocked, resulting in unstable quality of the injection molded products and the inability to ensure uniform discharge speed.
A feeding device including an extrusion mechanism, a feeding assembly, a receiving assembly and a blockage-removing assembly is designed. Through the cooperation of a vibration buffer spring and a material-removing paddle, continuous high-frequency vibration of the hopper is achieved to prevent blockage. Impurities are removed through a filter hopper and a magnetic ring to ensure the quality of the raw materials.
有效防止堵塞,确保出料稳定,提高注塑产品质量,去除灰尘和金属杂质,提高生产效率。
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Figure CN223431920U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pallet production, in particular to a feeding device for injection molding production of plastic pallets. Background Art
[0002] Injection molding machine, also known as injection molding machine or injection machine, is the main molding equipment for thermoplastic plastics or thermosetting materials using plastic molding molds to make plastic products of various shapes. Injection molding machine is the most widely used processing machinery in the plastic processing industry. Not only can a large number of products be directly produced by injection molding machine, but it is also the key equipment for injection stretch blow molding process.
[0003] The utility model patent with application number 201822173954.9 discloses a material extraction device for an injection molding machine, which extracts the stored raw material particles from bottom to top into a relatively high feed hopper on the injection molding machine through a pipeline. During the process, impurities can be removed through the cooperation of other structures to improve the quality of the injection molded products; but after the raw materials are lifted into the feed box through the pipeline, due to its funnel shape, it is very easy to get blocked when discharging the material at the lower end, and under the influence of the filter plate, the discharge rate at the lower end cannot be guaranteed to be uniform, which will affect the injection rate of the material in the mold cavity, thereby affecting the quality of the injection molded product. Therefore, it is necessary to develop a new feeding device for injection molding production to solve the shortcomings of the above-mentioned technology. Utility Model Content
[0004] In order to solve the problems raised in the above background technology, the utility model provides a feeding device for injection molding production of plastic pallets, which has the advantage of anti-blocking.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a feeding device for injection molding of plastic pallets, comprising an extrusion mechanism and a feeding assembly, wherein the feeding assembly is fixedly connected to the top of the extrusion mechanism, a receiving assembly is provided at the upper end of the feeding assembly, a blocking assembly is provided in the middle of the feeding assembly and the receiving assembly, the blocking assembly is fixedly connected to the feeding assembly, and the blocking assembly is movably connected to the receiving assembly;
[0006] The material receiving assembly includes a main feeding bucket mounted on the upper end of the feeding assembly. The bottom of the main feeding bucket is connected to a number of evenly distributed vibration buffer springs, and the two ends of the vibration buffer springs are respectively connected to the feeding assembly and the main feeding bucket.
[0007] Preferably, the main feeding hopper includes a filter hopper arranged in the auxiliary feeding hopper, the top of the filter hopper is fixedly connected with a debris removal magnetic ring, the inner wall of the bottom of the debris removal magnetic ring is smoothly connected to the inner wall of the top of the filter hopper, and the outer diameter of the bottom of the debris removal magnetic ring is larger than the outer diameter of the top of the filter hopper.
[0008] Preferably, a positioning groove is provided at the bottom of the inner cavity of the filter bucket, and the positioning groove is movably connected to the outer surface of the unblocking component. The outside of the bottom of the impurity removing magnetic ring is fixedly connected to a coaxial positioning ring located outside the filter bucket, and the positioning ring is movably connected to the outer surface of the upper end of the feeding auxiliary bucket. The vibration buffer spring is arranged between the filter bucket and the positioning ring.
[0009] Preferably, the feeding assembly includes a feeding barrel fixedly connected to the top of the extrusion mechanism, and the top of the feeding barrel is integrally formed with a feeding auxiliary bucket, the lower end of the feeding auxiliary bucket is sleeved on the outside of the feeding main bucket, and the upper end of the feeding auxiliary bucket is sleeved on the inside of the feeding main bucket.
[0010] Preferably, a dust discharge hole is opened on the side of the feeding auxiliary bucket, and a shrinkable rubber spacer located at the bottom of the dust discharge hole is fixedly sleeved inside the feeding auxiliary bucket, and the inner side of the shrinkable rubber spacer is fixedly sleeved on the lower end of the feeding main bucket.
[0011] Preferably, the blockage clearing component includes a material clearing cone passing through the middle of the main feeding bucket, and the outer surface of the material clearing cone is fixedly connected to a material clearing paddle, and the outer diameter of the material clearing paddle is smaller than the inner diameter of the main feeding bucket.
[0012] Preferably, the outer surface of the material-dispersing cone is also fixedly connected to a number of positioning frames located below the main feeding bucket and evenly distributed, the outer end of the positioning frame is fixedly connected to a connecting frame, the lower end of the connecting frame is fixedly connected to the inside of the feeding auxiliary bucket, and the upper end of the connecting frame is movably connected to the inside of the lower end of the main feeding bucket.
[0013] Preferably, the outside of the feeding assembly is sleeved with a dust collecting assembly located below the dust exhaust hole, and the dust collecting assembly consists of a dust collecting hood and a dust exhaust plate. The dust collecting hood is fixedly sleeved on the outer surface of the feeding barrel, and the upper end of the dust collecting hood extends to the top of the dust exhaust hole. The dust collecting hood is tilted, and the dust exhaust plate is fixedly connected to the lowest end of the side of the dust collecting hood.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0015] 1. Due to the setting of the material receiving assembly, the utility model can realize continuous high-frequency vibration of the hopper in cooperation with the feeding assembly, so that the position of the discharge port at the lower end can be continuously changed, thereby reducing the probability of blockage, especially during the continuous reciprocating movement, which can make the raw materials accumulated inside move relative to the unblocking assembly, thereby achieving the effect of unblocking.
[0016] 2. Due to the setting of the unblocking component of the utility model, the unblocking paddle can move up and down relative to the raw materials accumulated inside the main feeding bucket when the main feeding bucket vibrates up and down with the cooperation of the unblocking cone, and then can scrape the accumulated raw materials to achieve the effect of unblocking the blockage at the lower end of the main feeding bucket.
[0017] 3. Due to the setting of the filter hopper, the utility model can filter out dust and debris mixed in the raw materials falling along its inner wall, and the metal impurities in the raw materials can be absorbed by the impurity removing magnetic ring, thereby effectively improving the product quality of the injection molding tray.
[0018] 4. Due to the setting of the positioning chute, the utility model can ensure the stability of the lower end of the filter bucket when it vibrates up and down with the cooperation of the de-blocking component, and the positioning ring can ensure the stability of the upper end of the filter bucket when it vibrates up and down with the cooperation of the upper end of the feeding auxiliary bucket. Therefore, with the cooperation of the vibration buffer spring, the feeding main bucket can be ensured to vibrate up and down continuously and stably, ensuring that the raw materials between it and the de-blocking component can slide smoothly.
[0019] 5. Due to the setting of the shrinking rubber spacer, the utility model will not affect the vibration of the main feeding bucket, and can ensure that the dust leaked from the main feeding bucket can flow out along the shrinking rubber spacer and into the dust collecting cover with the cooperation of the dust exhaust hole. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the structure of the utility model;
[0021] Figure 2 It is a front view of the utility model;
[0022] Figure 3 This is a schematic structural diagram of the feeding part of the utility model;
[0023] Figure 4 for Figure 3 A partial schematic diagram of the middle structural section;
[0024] Figure 5 This is a schematic structural diagram of the blockage-removing component of the utility model;
[0025] Figure 6 It is a cross-sectional schematic diagram of the main feeding bucket of the utility model.
[0026] In the figure: 1. Extrusion mechanism; 2. Feeding assembly; 21. Feeding barrel; 22. Feeding auxiliary bucket; 23. Dust discharge hole; 24. Shrinking rubber spacer; 3. Material receiving assembly; 31. Feeding main bucket; 311. Filter bucket; 312. Positioning slide; 313. De-magnetizing magnetic ring; 314. Positioning ring; 32. Vibration buffer spring; 4. Unblocking assembly; 41. Discharge cone; 42. Discharge paddle; 43. Connecting frame; 44. Positioning frame; 5. Dust collection assembly; 51. Dust collection hood; 52. Dust discharge plate. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] like Figures 1 to 6 As shown, the utility model provides a feeding device for the injection molding production of plastic pallets, comprising an extruding mechanism 1 and a feeding assembly 2, the feeding assembly 2 being fixedly connected to the top of the extruding mechanism 1, a material receiving assembly 3 being provided at the upper end of the feeding assembly 2, a blocking assembly 4 being provided in the middle of the feeding assembly 2 and the material receiving assembly 3, the blocking assembly 4 being fixedly connected to the feeding assembly 2, and the blocking assembly 4 being movably connected to the material receiving assembly 3;
[0029] The material receiving component 3 includes a main feeding hopper 31 which is mounted on the upper end of the feeding component 2. The bottom of the main feeding hopper 31 is connected to a number of evenly distributed vibration buffer springs 32. The two ends of the vibration buffer spring 32 are respectively connected to the feeding component 2 and the main feeding hopper 31. Due to the setting of the material receiving component 3, the continuous high-frequency vibration of the hopper can be achieved with the cooperation of the feeding component 2, so that the position of the discharge port at the lower end can be continuously changed, thereby reducing the probability of blockage, especially during the continuous reciprocating movement, which can make the raw materials accumulated inside move relative to the unblocking component 4, thereby achieving the effect of unblocking.
[0030] like Figure 4 and Figure 6 As shown, the main feeding hopper 31 includes a filter hopper 311 arranged in the auxiliary feeding hopper 22, and the top of the filter hopper 311 is fixedly connected to a debris removal magnetic ring 313, and the inner wall of the bottom of the debris removal magnetic ring 313 is smoothly connected to the inner wall of the top of the filter hopper 311, and the outer diameter of the bottom of the debris removal magnetic ring 313 is larger than the outer diameter of the top of the filter hopper 311; due to the setting of the filter hopper 311, dust and debris mixed in the raw materials falling along its inner wall can be filtered out, and the metal impurities in the raw materials can be absorbed by the debris removal magnetic ring 313, thereby effectively improving the product quality of the injection molding tray.
[0031] like Figure 4 and Figure 6When the bottle is fully opened, the bottle 31 is in the closed position, and the bottle 31 is in the closed position, so that the bottle 31 is kept in the closed position, and the bottle 31 is kept in the open position, so that the bottle 31 is kept in the open position.
[0032] like Figure 2 and Figure 3 The feeding assembly 2 shown includes a feeding barrel 21 fixedly connected to the top of the extrusion mechanism 1, and a feeding auxiliary bucket 22 is integrally formed on the top of the feeding barrel 21. The lower end of the feeding auxiliary bucket 22 is sleeved on the outside of the feeding main bucket 31, and the upper end of the feeding auxiliary bucket 22 is sleeved on the inside of the feeding main bucket 31.
[0033] like Figure 3 and Figure 4 The side of the feeding auxiliary bucket 22 is provided with a dust exhaust hole 23, and the interior of the feeding auxiliary bucket 22 is fixedly connected with a shrinkable rubber spacer 24 located at the bottom of the dust exhaust hole 23, and the inner side of the shrinkable rubber spacer 24 is fixedly connected to the lower end of the feeding main bucket 31; due to the setting of the shrinkable rubber spacer 24, it will not affect the vibration of the feeding main bucket 31, and can ensure that the dust leaked from the feeding main bucket 31 can flow out along the shrinkable rubber spacer 24 with the cooperation of the dust exhaust hole 23 and into the dust collecting hood 51.
[0034] like Figure 4 and Figure 5 The shown unblocking component 4 includes a material unblocking cone 41 that passes through the middle of the main feeding bucket 31. The outer surface of the material unblocking cone 41 is fixedly connected to a material unblocking paddle 42. The outer diameter of the material unblocking paddle 42 is smaller than the inner diameter of the main feeding bucket 31. Due to the setting of the material unblocking paddle 42, when the main feeding bucket 31 continuously vibrates up and down under the elastic force of the vibration buffer spring 32, the raw materials accumulated inside can move relative to the material unblocking paddle 42, that is, the material unblocking paddle 42 can scrape the accumulated raw materials, thereby achieving the effect of unblocking the blockage.
[0035] like Figure 4 and Figure 5The outer surface of the material dispersing cone 41 shown is also fixedly connected to a number of positioning frames 44 located below the main feeding bucket 31 and evenly distributed. The outer end of the positioning frame 44 is fixedly connected to a connecting frame 43. The lower end of the connecting frame 43 is fixedly connected to the inside of the feeding auxiliary bucket 22, and the upper end of the connecting frame 43 is movably connected to the inside of the lower end of the main feeding bucket 31.
[0036] like Figure 4 The outside of the feeding component 2 shown is connected with a dust collecting component 5 located below the dust exhaust hole 23. The dust collecting component 5 consists of a dust collecting hood 51 and a dust exhaust plate 52. The dust collecting hood 51 is fixedly connected to the outer surface of the feeding barrel 21, and the upper end of the dust collecting hood 51 extends to the top of the dust exhaust hole 23. The dust collecting hood 51 is tilted, and the dust exhaust plate 52 is fixedly connected to the lowest end of the side of the dust collecting hood 51; due to the setting of the dust exhaust plate 52, with the cooperation of the inclined structure of the dust collecting hood 51, the dust can slide along the bottom of the inner cavity of the dust collecting hood 51 to the dust exhaust plate 52 under the action of gravity, so that it is convenient for the staff to collect and process the dust at the dust exhaust plate 52.
[0037] The working principle and use process of this utility model:
[0038] The raw materials are poured into the main feeding bucket 31 and hit the main feeding bucket 31 under the action of gravity. With the support of the auxiliary feeding bucket 22, the elastic force of the vibration buffer spring 32 can make the main feeding bucket 31 vibrate frequently after being hit, so that the position of the discharge port at the lower end can be continuously changed, thereby effectively avoiding the situation where the discharge port is fixed and easily blocked.
[0039] Moreover, since the main feeding bucket 31 continuously vibrates up and down, the raw materials accumulated at the lower end discharge port and the blockage clearing component 4 can continuously move back and forth relative to each other, so that the accumulated raw materials can be effectively pushed forward by the scraping of the material clearing paddle 42, greatly reducing the probability of blockage;
[0040] Since the main feeding hopper 31 itself is a filter cover structure, when the raw materials fall onto the main feeding hopper 31, the dust mixed inside can fall into the auxiliary feeding hopper 22 through the main feeding hopper 31, and slide into the dust collecting hood 51 through the dust discharge hole 23 with the cooperation of the shrinking rubber spacer 24, and finally be discharged through the dust discharge plate 52 for cleaning.
[0041] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0042] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A feeding device for injection molding of plastic pallets, comprising an extrusion mechanism (1) and a feeding assembly (2), characterized in that: The feeding assembly (2) is fixedly connected to the top of the extrusion mechanism (1); a material receiving assembly (3) is provided at the upper end of the feeding assembly (2); a blockage relieving assembly (4) is provided in the middle of the feeding assembly (2) and the material receiving assembly (3); the blockage relieving assembly (4) is fixedly connected to the feeding assembly (2); and the blockage relieving assembly (4) and the material receiving assembly (3) are movably connected; The material receiving assembly (3) includes a main feeding bucket (31) sleeved on the upper end of the feeding assembly (2); the bottom of the main feeding bucket (31) is connected to a plurality of evenly distributed vibration buffer springs (32); and the two ends of the vibration buffer springs (32) are respectively connected to the feeding assembly (2) and the main feeding bucket (31).
2. A feeding device for injection molding of plastic pallets according to claim 1, characterized in that: The main feeding hopper (31) includes a filter hopper (311) arranged in the auxiliary feeding hopper (22); the top of the filter hopper (311) is fixedly connected with a debris removal magnetic ring (313); the inner wall of the bottom of the debris removal magnetic ring (313) is smoothly connected to the inner wall of the top of the filter hopper (311); the outer diameter of the bottom of the debris removal magnetic ring (313) is larger than the outer diameter of the top of the filter hopper (311).
3. A feeding device for injection molding of plastic pallets according to claim 2, characterized in that: A positioning slot (312) is provided at the bottom of the inner cavity of the filter bucket (311), and the positioning slot (312) is movably sleeved on the outer surface of the unblocking component (4). The outer side of the bottom of the impurity removing magnetic ring (313) is fixedly connected to a coaxial positioning ring (314) located on the outer side of the filter bucket (311). The positioning ring (314) is movably sleeved on the outer surface of the upper end of the feeding auxiliary bucket (22). The vibration buffer spring (32) is arranged between the filter bucket (311) and the positioning ring (314).
4. The feeding device for injection molding of plastic pallets according to claim 1, characterized in that: The feeding assembly (2) includes a feeding cylinder (21) fixedly connected to the top of the extrusion mechanism (1); a feeding auxiliary bucket (22) is integrally formed on the top of the feeding cylinder (21); the lower end of the feeding auxiliary bucket (22) is sleeved on the outside of the feeding main bucket (31); and the upper end of the feeding auxiliary bucket (22) is sleeved on the inside of the feeding main bucket (31).
5. A feeding device for injection molding of plastic pallets according to claim 4, characterized in that: A dust discharge hole (23) is provided on the side of the feeding auxiliary bucket (22), and a shrinking rubber spacer (24) located at the bottom of the dust discharge hole (23) is fixedly sleeved inside the feeding auxiliary bucket (22), and the inner side of the shrinking rubber spacer (24) is fixedly sleeved on the lower end of the filter bucket (311).
6. The feeding device for injection molding of plastic pallets according to claim 1, characterized in that: The blockage clearing assembly (4) comprises a material clearing cone (41) penetrating the middle of the main feeding bucket (31); a material clearing paddle (42) is fixedly connected to the outer surface of the material clearing cone (41); and the outer diameter of the material clearing paddle (42) is smaller than the inner diameter of the main feeding bucket (31).
7. A feeding device for injection molding of plastic pallets according to claim 6, characterized in that: The outer surface of the material dispersing cone (41) is also fixedly connected to a plurality of positioning frames (44) located below the main feeding bucket (31) and evenly distributed. The outer ends of the positioning frames (44) are fixedly connected to a connecting frame (43). The lower ends of the connecting frames (43) are fixedly connected to the interior of the auxiliary feeding bucket (22). The upper ends of the connecting frames (43) are movably sleeved inside the lower end of the main feeding bucket (31).
8. The feeding device for injection molding of plastic pallets according to claim 5, characterized in that: The outside of the feeding assembly (2) is sleeved with a dust collecting assembly (5) located below the dust discharge hole (23), and the dust collecting assembly (5) is composed of a dust collecting cover (51) and a dust discharge plate (52). The dust collecting cover (51) is fixedly sleeved on the outer surface of the feeding barrel (21), and the upper end of the dust collecting cover (51) extends above the dust discharge hole (23). The dust collecting cover (51) is tilted, and the dust discharge plate (52) is fixedly connected to the lowest end of the side of the dust collecting cover (51).
Citation Information
Patent Citations
Pumping device of injection molding machine
CN209466579U