Discharging and transferring compartment of dredging mud treatment station
By introducing a hydraulic power station into the sludge transport compartment, the problem of dependence on the connection between the equipment and the transport vehicle in the existing technology is solved, independent power operation is achieved, the difficulty and cost of use are reduced, and the transportation efficiency is improved.
Patent Information
- Application Number
- CN202422793754.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2034-11-15
AI Technical Summary
The existing sludge transport box needs to be connected to the power source of the transport vehicle, which increases the difficulty of using the equipment and limits the frequency of use of the transport vehicle, resulting in increased usage costs.
A discharging transfer compartment with a hydraulic power station is designed. It has an independent power source and realizes discharging and unloading operations through hydraulic push rods and scrapers, reducing dependence on transport vehicles.
It enables loading and unloading operations to be completed without the need for continuous connection to the transport vehicle, reduces the difficulty and cost of using the equipment, and increases the frequency of use of the transport vehicle.
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Figure CN223432742U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of dangerous waste transfer equipment, especially to a discharging transfer compartment of a ditching residual mud treatment station. BACKGROUND
[0002] The city drainage system needs to be dredged periodically or irregularly. Since the early drainage system is mostly surface ditch, the dredged material of the drainage system is called ditching residual mud. The ditching residual mud contains complex components, which usually needs to be treated by a sludge treatment station before being discharged or recycled. The current sludge treatment station can separate or remove organic matter, inorganic matter and water in the ditching residual mud through a series of physical, chemical or biological methods, so as to reduce the volume of sludge, stabilize the properties of sludge and reduce environmental pollution. Due to the limited processing speed of the treatment station and the unstable incoming materials of the ditching residual mud, the discharge of the sludge treatment station usually needs to be stacked to reach the loading capacity of the transport vehicle before being transferred. This process increases the space and labor cost of the sludge treatment station.
[0003] To solve this technical problem, the industry has developed a special sludge transport compartment. For example, the Chinese patent application with the application publication number CN108688545A discloses a sludge transport compartment. The transport compartment has a box with a sealed cavity. The top of the box has a sludge inlet and a power input port which are in communication with the sealed cavity and arranged side by side. The box has a discharge port in communication with the sealed cavity on the side wall and a rear door assembly which seals the discharge port. The rear door assembly is rotatably arranged and can be rotated upwardly to open relative to the bottom of the box. The bottom of the rear door assembly is connected to the bottom of the box through a locking mechanism. The screw pushing mechanism includes a screw pushing rod which is rotatably arranged in the upper space of the sealed cavity and across the sludge inlet. The power end of the screw pushing rod is connected to the power transmission member, and the power transmission member has a connection part connected to the power source, which extends into the power input port. Through the transport compartment, the discharge of the sludge treatment station can be concentrated and transported at one time, avoiding the space cost and labor cost caused by stacking. However, in actual use, we found that the gate assembly and screw pushing mechanism of the transport compartment need to be connected to the external power input, which makes the transport compartment need to be connected to the power source of the transport vehicle during use. This not only increases the difficulty of using the equipment, but also restricts the use frequency of the transport vehicle, i.e. only one vehicle corresponds to one compartment for use, increasing the use cost of the equipment. SUMMARY
[0004] The purpose of this utility model is to provide a discharge transfer box for a ditch residual mud treatment station to solve the technical problem that the existing transport box needs to be connected to the power source of the transport vehicle during use, which not only increases the difficulty of using the equipment, but also restricts the frequency of use of the transport vehicle, that is, only one vehicle can be used for one box, which increases the cost of using the equipment. The specific technical solution of this utility model is as follows:
[0005] The utility model provides a discharge transfer box for a ditch sludge treatment station, comprising a box body and a bracket, wherein a feed port is provided on the top of the box body, a discharge port is provided on one side of the box body, the top outer wall of the discharge port is hingedly connected to a movable closing plate, the outer side wall of the movable closing plate is provided with a first hydraulic push rod, the fixed end of the first hydraulic push rod is hingedly connected to the top outer wall of the discharge port, and the movable end of the first hydraulic push rod is hingedly connected to the movable closing plate; a fixed closing plate is provided on the opposite side of the discharge port of the box body, the box body is enclosed into a storage cavity by the fixed closing plate and the movable closing plate, and a hydraulic scraper is provided in the storage cavity; a power station accommodating cavity is provided near the fixed closing plate end of the box body, and a hydraulic power station is placed in the power station accommodating cavity, and the hydraulic power station is connected to the first hydraulic rod and the hydraulic scraper through a hydraulic pipeline; the bracket is fixedly connected to the bottom of the box body.
[0006] Optionally, the hydraulic scraper includes a second hydraulic rod arranged on the outer side wall of the feed port and a scraper rod fixedly connected to the movable end of the second hydraulic rod, the stroke direction of the movable end of the second hydraulic rod is the length direction of the box body, and the side wall of the box body is provided with a scraper rod sliding groove along the length direction, one end of the scraper rod passes through the scraper rod sliding groove and is fixedly connected to the movable end of the second hydraulic rod, and the second hydraulic rod is connected to the hydraulic power station through a hydraulic pipeline.
[0007] Optionally, the outer side walls on both sides of the feed port of the box body are symmetrically provided with a second hydraulic rod and a scraper rod sliding groove, and the two ends of the scraper rod pass through the scraper rod sliding groove and are fixedly connected to the movable end of the second hydraulic rod.
[0008] Optionally, a scraper is sleeved and fixedly connected to the scraper rod.
[0009] Optionally, the second hydraulic rod has two movable ends, and two sets of scraper rod sliding grooves are provided on the outer side walls on both sides of the feed port of the box body.
[0010] Optionally, a pair of sliding rails are provided on the top walls on both sides of the feed port of the box body along the length direction of the box body, and a feed port cover plate is slidably connected to the sliding rails. A third hydraulic rod is provided on the outer box body wall of the sliding rails, and the outer wall of the feed port cover plate is fixedly connected to the movable end of the third hydraulic rod through a connecting column.
[0011] Optionally, two feed port cover plates are slidably connected to the slide rail, two groups of third hydraulic rods are provided on the outer box wall of the slide rail, the movable ends of the two groups of third hydraulic rods are set to move in opposite directions, and the two feed port cover plates are respectively fixedly connected to the movable ends of the two groups of third hydraulic rods and slide in opposite directions under the push of the movable ends.
[0012] Optionally, the bracket includes a base frame and a connecting frame vertically fixedly connected to the base frame, the top of the connecting frame is provided with an arc-shaped dragging portion extending forward, the base frame is fixedly connected to the bottom of the box, the connecting frame is fixedly connected to the fixed closing plate, the bottom of the box is provided with a supporting roller, and the base frame is provided with a sliding roller near the connecting frame end.
[0013] Optionally, a rotatable screw lock is provided on the side outer wall of the discharge port, and a buckle groove matching the rotatable screw lock is provided on the side wall of the movable closing plate.
[0014] The beneficial effects of the utility model are:
[0015] During use, the discharging transfer box of the Tongditch Mud Treatment Station provided in this embodiment can rely on its own power source (hydraulic power station) to perform other actions required for loading and discharging, thereby eliminating the need to maintain a constant connection with the trailer. That is, the trailer (transport vehicle) can perform other transfer operations independently, effectively removing the restrictions on the frequency of trailer use imposed by existing transfer boxes, and effectively reducing the cost of using the equipment. In addition, the transfer box does not need to be connected to the trailer's hydraulic system during use, which eliminates the need for disassembly and assembly of related pipelines, effectively reducing the difficulty of using the equipment.
[0016] Secondly, the two movable ends of the second hydraulic rod are respectively connected to the scraper rods at the front and rear ends thereof, that is, the material pile in the storage cavity is flattened from two directions, which can better ensure the uniform distribution of the discharged material in the storage cavity. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Fig. 1 This is a structural diagram of a discharge transfer compartment of a ditch residual mud treatment station according to an embodiment of the present utility model;
[0018] Fig. 2 This is a schematic diagram of the exploded parts of a discharge transfer compartment of a ditch residual mud treatment station according to an embodiment of the present utility model;
[0019] Fig. 3 This is a cross-sectional view of a discharge transfer compartment of a ditch residual mud treatment station according to an embodiment of the present utility model;
[0020] Fig. 4 This is a schematic diagram of the usage status of a discharge transfer compartment of a ditch residual mud treatment station according to an embodiment of the utility model.
[0021] Description of Figure Numbers:
[0022] 01 bracket, 011 bottom bracket, 012 connecting bracket, 013 arc-shaped towing part, 015 sliding roller, 02 box body, 021 feeding port, 022 discharging port, 023 movable closing plate, 024 first hydraulic push rod, 025 fixed closing plate, 026 storage cavity, 027 scraper sliding channel, 028 power station accommodating cavity, 029 sliding rail, 030 supporting roller, 031 rotatable screw lock, 032 buckle groove, 05 hydraulic scraper, 051 second hydraulic rod, 052 scraper, 053 scraper, 06 feeding port cover plate, 063 third hydraulic rod, S trailer.
[0023] The realization, functional features and advantages of the utility model will be further explained in combination with embodiments and with reference to the drawings. DETAILED DESCRIPTION
[0024] The embodiments of the utility model will be explained below by specific examples and in combination with the drawings, and those skilled in the art can easily understand other advantages and effects of the utility model from the content disclosed in the specification. The utility model can also be implemented or applied by other different specific examples, and each detail in the specification can be modified and changed based on different viewpoints and applications without departing from the spirit of the utility model.
[0025] The utility model embodiment provides a kind of ditching residual mud processing station discharging transfer compartment (referred to as the present transfer compartment), and the present transfer compartment has the following structural features:
[0026] As Figs. 1 to 4As shown, the transport compartment includes a box 02 and a bracket 01, the top of the box 02 is provided with a feeding port 021, one side of the box is provided with a discharge port 022, the top outer wall of the discharge port 022 is hingedly connected with a movable closing plate 023, the outer side wall of the movable closing plate 023 is provided with a first hydraulic push rod 024, the fixed end of the first hydraulic push rod 024 is hingedly connected with the top outer wall of the discharge port 022, and the movable end of the first hydraulic push rod 024 is hingedly connected with the movable closing plate 023; the side opposite to the discharge port 022 of the box 02 is provided with a fixed closing plate 025, the box 02 is enclosed into a storage cavity 026 through the fixed closing plate 025 and the movable closing plate 023, and a hydraulic scraper 05 is arranged in the storage cavity 026; the hydraulic scraper 05 includes a second hydraulic rod 051 arranged on the outer side wall of the feeding port 021 and a scraper rod 052 fixedly connected with the movable end of the second hydraulic rod 051, the stroke direction of the movable end of the second hydraulic rod 051 is the length direction of the box 02, the side wall of the box 02 is provided with a scraper rod sliding through slot 027 in the length direction, and one end of the scraper rod 052 is fixedly connected with the movable end of the second hydraulic rod 051 through the scraper rod sliding through slot 027; the end close to the fixed closing plate of the box 02 is provided with a power station accommodating cavity 028, a hydraulic power station (not shown) is placed in the power station accommodating cavity 028, the hydraulic power station can be selected or customized according to pressure requirements, and the hydraulic power station is connected with the first hydraulic push rod 024 and the second hydraulic rod 051 of the hydraulic scraper 05 through a hydraulic pipeline; the bracket is fixedly connected with the bottom of the box. In the use process of the transport compartment, the transport compartment is pushed to the discharge end of the processing station directly below, the discharge of the processing station is received through the feeding port of the box, the discharge falls into the storage cavity from the feeding port, and the storage cavity is continuously filled with the discharge of the processing station, at this time, the second hydraulic rod is driven by the hydraulic power station to scrape the material pile in the storage cavity back and forth, so that the discharge is evenly distributed in the storage cavity. At the same time, when the transport compartment enters the processing station to load the discharged material such as treated silt particles, the movable closing plate is in a closed state under the pushing of the first hydraulic push rod, when the transport compartment is transported to the discharge point by the towing vehicle, the movable closing plate is pulled up by the first hydraulic push rod controlled by the hydraulic power station, so that the discharge port is opened, and the towing vehicle S cooperates with the lifting bracket to tilt the box, so that the silt particles are quickly poured out of the discharge port. After the transport compartment reaches the processing station, other actions required for loading the discharge can be realized by relying on the power source (hydraulic power station) of the transport compartment itself, so that the transport compartment does not need to be connected with the towing vehicle at all time, that is, the towing vehicle (transport vehicle) can independently perform other transport operations, which can effectively release the restriction of the prior art transport compartment on the use frequency of the towing vehicle, and effectively reduces the use cost of the equipment. In addition, the transport compartment does not need to be connected with the hydraulic system of the towing vehicle during use, that is, the disassembly and assembly work of the related pipeline can be saved, and the use difficulty of the equipment is effectively reduced.
[0027] It is worth noting that the hydraulic power station can be purchased as an existing matching model on the market, or as a customized model with adjusted appearance. It has an independent controller that can be connected to the hydraulic power station by wire or wirelessly.
[0028] Furthermore, in one embodiment, second hydraulic rods 051 and scraper rod sliding slots 027 are symmetrically provided on both sides of the outer wall of the feed port 021 of the housing 02. The ends of the scraper rod 052 pass through the scraper rod sliding slots 027 and are fixedly connected to the movable ends of the second hydraulic rods 051. Connecting a set of second hydraulic rods at both ends of the scraper rod ensures that the scraper rod exerts a more uniform force during the back-and-forth scraping process, making the use of the equipment more stable.
[0029] In order to ensure the scraping and pushing effect of the scraper rod, a scraper plate 053 is fixedly connected to the scraper rod 052. The scraper plate can increase the scraping force action area of the scraper rod, thereby quickly flattening the material pile in the storage chamber, so that the discharged material quickly and evenly fills the storage chamber.
[0030] In one embodiment, the second hydraulic rod 051 has two movable ends, and two sets of scraper rod sliding grooves 027 are provided on the outer side walls of the feed inlet 021 of the box body 02. The two movable ends of the second hydraulic rod are connected to the scraper rods at the front and rear ends thereof, respectively, thereby flattening the material pile in the storage chamber from two directions, thereby ensuring a more even distribution of the discharged material in the storage chamber.
[0031] To ensure the safety of the device, the feed port needs to be sealed with a covering device when not in use to prevent other items from falling in or particulate matter from spilling out during transportation. In one embodiment, a pair of slide rails 029 are provided on the top walls of the feed port 021 of the box along the length of the box. The feed port cover plate 06 is slidably connected to the slide rails 029. A third hydraulic rod 063 is provided on the outer box wall of the slide rails 029. The outer wall of the feed port cover plate 06 is fixedly connected to the movable end of the third hydraulic rod 063 via a connecting column. The third hydraulic rod is connected to the hydraulic power station via a hydraulic pipeline. The hydraulic power station controls the sliding of the feed port cover plate through the third hydraulic rod, thereby controlling the opening and closing of the feed port.
[0032] In one embodiment, two feed inlet cover plates 06 are slidably connected to the slide rail 029. Two sets of third hydraulic rods 063 are installed on the outer casing wall of the slide rail 029. The movable ends of the two sets of third hydraulic rods 063 are arranged to move in opposite directions. The two feed inlet cover plates 06 are fixedly connected to the movable ends of the two sets of third hydraulic rods 063, and slide in opposite directions under the push of the movable ends. The two feed inlet cover plates are driven by the third hydraulic rods to open and close in opposite directions, which is more convenient when the feed inlet is located in the middle of the casing.
[0033] In an embodiment, the bracket 01 comprises a base frame 011 and a connecting frame 012 vertically fixedly connected with the base frame 011, and the top of the connecting frame 012 is provided with an arc-shaped towing portion 013 extending forward, which is used for connecting with a towing hook of a towing vehicle. The base frame 011 is fixedly connected with the bottom of a box body 02, and the connecting frame 012 is fixedly connected with a fixed closure plate 025 of the box body 02. The bottom of the box body 02 is provided with a supporting roller 030, and the end of the base frame 011 close to the connecting frame is provided with a sliding roller 015. The supporting roller can facilitate the movement of the transfer compartment, and the sliding roller can facilitate the towing vehicle to tow the transfer compartment to move up and down the frame.
[0034] It should be noted that, in order to ensure the reliability of the movable closure plate 023 of the transfer compartment, a rotatable screw lock 031 is arranged on the side outer wall of the discharge port 022, and a clamping groove 032 matched with the rotatable screw lock 031 is arranged on the side wall of the movable closure plate 023. The movable closure plate can be locked by the rotatable screw lock during the transfer process of the transfer compartment or during the loading and discharging, so as to prevent the movable closure plate from leaking due to accidental circumstances.
[0035] It should be understood that the terms "first", "second" and the like are used in the present application to describe various information, but these information should not be limited to these terms, and these terms are only used to distinguish the same type of information from each other. For example, the "first" information can also be referred to as "second" information without departing from the scope of the present application, and similarly, the "second" information can also be referred to as "first" information.
[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, and are not limited to the protection scope of the present application. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced by equivalents without departing from the essence and scope of the technical solutions of the present application.
Claims
1. A discharge transfer box for a ditch sludge treatment station, comprising a box body and a bracket, characterized in that: A feed port is provided at the top of the box body, and a discharge port is provided on one side of the box body. The top outer wall of the discharge port is hingedly connected to a movable closing plate, and the outer side wall of the movable closing plate is provided with a first hydraulic push rod, the fixed end of the first hydraulic push rod is hingedly connected to the top outer wall of the discharge port, and the movable end of the first hydraulic push rod is hingedly connected to the movable closing plate; a fixed closing plate is provided on the opposite side of the discharge port of the box body, and the box body is enclosed into a storage cavity by the fixed closing plate and the movable closing plate, and a hydraulic scraper is provided in the storage cavity; a power station accommodating cavity is provided near the fixed closing plate end of the box body, and a hydraulic power station is placed in the power station accommodating cavity, and the hydraulic power station is connected to the first hydraulic rod and the hydraulic scraper through a hydraulic pipeline; the bracket is fixedly connected to the bottom of the box body.
2. The discharge transfer compartment of the ditch residual mud treatment station according to claim 1 is characterized in that: The hydraulic scraper includes a second hydraulic rod arranged on the outer side wall of the feed port and a scraper rod fixedly connected to the movable end of the second hydraulic rod. The stroke direction of the movable end of the second hydraulic rod is the length direction of the box body. The side wall of the box body is provided with a scraper rod sliding groove along the length direction. One end of the scraper rod passes through the scraper rod sliding groove and is fixedly connected to the movable end of the second hydraulic rod. The second hydraulic rod is connected to the hydraulic power station through a hydraulic pipeline.
3. The discharge transfer compartment of the ditch residual mud treatment station according to claim 2 is characterized in that: The outer side walls on both sides of the feed port of the box body are symmetrically provided with a second hydraulic rod and a scraper rod sliding groove, and the two ends of the scraper rod pass through the scraper rod sliding groove and are fixedly connected to the movable end of the second hydraulic rod.
4. The discharge transfer compartment of the ditch residual mud treatment station according to claim 2 is characterized in that: A scraper is sleeved and fixedly connected on the scraper rod.
5. The discharge transfer compartment of the ditch residual mud treatment station according to claim 3 is characterized in that: The second hydraulic rod has two movable ends, and two groups of scraper rod sliding grooves are provided on the outer side walls on both sides of the feed port of the box body.
6. The discharge transfer compartment of the ditch residual mud treatment station according to claim 1 is characterized in that: A pair of slide rails are provided on the top walls on both sides of the feed port of the box body along the length direction of the box body, and a feed port cover plate is slidably connected to the slide rails. A third hydraulic rod is provided on the outer box body wall of the slide rails, and the outer side wall of the feed port cover plate is fixedly connected to the movable end of the third hydraulic rod through a connecting column.
7. The discharge transfer compartment of the ditch residual mud treatment station according to claim 6 is characterized in that: Two feed port cover plates are slidably connected to the slide rail, and two groups of third hydraulic rods are provided on the outer box wall of the slide rail. The movable ends of the two groups of third hydraulic rods are set to move in opposite directions. The two feed port cover plates are respectively fixedly connected to the movable ends of the two groups of third hydraulic rods and slide in opposite directions under the push of the movable ends.
8. The discharge transfer compartment of the ditch residual mud treatment station according to claim 1 is characterized in that: The bracket includes a base frame and a connecting frame vertically fixedly connected to the base frame, the top of the connecting frame is provided with an arc-shaped dragging portion extending forward, the base frame is fixedly connected to the bottom of the box body, the connecting frame is fixedly connected to the fixed closing plate, the bottom of the box body is provided with a supporting roller, and the base frame is provided with a sliding roller near the connecting frame end.
9. The discharge transfer compartment of the ditch residual mud treatment station according to claim 1 is characterized in that: A rotatable screw lock buckle is provided on the side outer wall of the discharge port, and a buckle groove matching the rotatable screw lock buckle is provided on the side wall of the movable closing plate.
Citation Information
Patent Citations
Sludge transporting carriage
CN108688545A